Patents by Inventor Kait Althofer

Kait Althofer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10054024
    Abstract: A honeycomb body includes at least one housing and a honeycomb structure with a plurality of channels. The honeycomb structure is formed from at least one at least partially structured metallic layer which forms connecting points fixing the honeycomb structure. A cross section of the honeycomb structure has radial zones with differing densities of the connecting points. In at least one zone, at least 1% and at most 20% of inner contact points in the cross section also form a connecting point. An exhaust-gas purification unit and a motor vehicle are also provided.
    Type: Grant
    Filed: August 27, 2010
    Date of Patent: August 21, 2018
    Assignee: EMITEC Gesellschaft fuer Emissiontechnologie mbH
    Inventors: Wolfgang Maus, Peter Hirth, Rolf Brück, Kait Althöfer
  • Patent number: 9784160
    Abstract: A honeycomb body includes at least a housing and a honeycomb structure having a plurality of channels. The honeycomb structure is formed of at least one at least partially structured metallic layer that forms connecting points fixing the honeycomb structure. At most 20% of inner contact points in a cross section of the honeycomb structure form a connection point, and the connection points are disposed at a distance from each other in such a way that respective connection-free regions of the same size surround each of the connection points. An exhaust-gas purification unit and a motor vehicle are also provided.
    Type: Grant
    Filed: August 27, 2010
    Date of Patent: October 10, 2017
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Rolf Brück, Wolfgang Maus, Peter Hirth, Kait Althöfer
  • Patent number: 8771821
    Abstract: A honeycomb body is formed of at least one at least partially structured sheet-metal foil and has a plurality of channels. The sheet-metal foil has a course or profile direction and includes top-side connecting points and bottom-side connecting points to itself or to at least one additional smooth sheet-metal foil or structured sheet-metal foil. At least the top-side connecting points or bottom-side connecting points form a curved connection line and expansion joints between the respective connection points of the curved connection line. An exhaust-gas treatment unit and a motor vehicle are also provided.
    Type: Grant
    Filed: August 27, 2010
    Date of Patent: July 8, 2014
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Rolf Brück, Peter Hirth, Kait Althöfer, Wolfgang Maus
  • Patent number: 8722566
    Abstract: A honeycomb body, in particular a catalyst carrier body, includes metallic foil of high-temperature corrosion-resistant steel with connecting points and an oxide layer with a thickness of 60 to 80 or 70 to 75 nm on each surface. The foil is composed of steel with chromium and aluminum components, particularly 1 to 5% aluminum. The oxide layer is substantially aluminum oxide or ?-aluminum oxide with a uniform thickness having a tolerance of less than 10% or less than 5% on all surfaces. The oxide layer may be on a rolled foil having a mean surface roughness of greater than 0.3 or 0.5 ?m or approximately 0.6 ?m in rolling direction and/or transversely thereto. The honeycomb body is durable under high loads and has defined connecting points. A foil having an oxide coat and a method for producing an oxide coat on a metallic foil are also provided.
    Type: Grant
    Filed: March 8, 2010
    Date of Patent: May 13, 2014
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Kait Althöfer, Jan Hodgson, Sven Schepers
  • Patent number: 8668876
    Abstract: A configuration includes two exhaust gas treatment devices disposed in succession in an exhaust gas line. A first exhaust gas treatment device has a first subregion connected through at least one support body to a second subregion of a second exhaust gas treatment device. The support body has opposite ends connected by connections points to respective subregions. At least the second subregion is formed by metallic components that contact one another to form contact surfaces and at most 20% of the area of the contact surfaces have brazed or solder connections and/or diffusion connections.
    Type: Grant
    Filed: May 28, 2013
    Date of Patent: March 11, 2014
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Rolf Brück, Kait Althöfer
  • Patent number: 8288010
    Abstract: A sheet-metal layer includes anti-diffusion structures made of a high-temperature-corrosion-resistant steel having a longitudinal direction, upper and lower surfaces, a thickness of 0.015 to 0.1 mm and discontinuous microstructures extending approximately in the longitudinal direction. The microstructures have a structure height (0.02 to 0.1 mm), a structure length (2 to 10 mm), a structure width (0.2 to 1 mm), a longitudinal spacing (greater than 2 mm), formed by interruptions, from the nearest microstructure aligned approximately in the longitudinal direction and a lateral distance (1 to 10 mm) from the nearest laterally adjacent microstructure. Some of the microstructures project out of the sheet-metal layer toward the upper surface and some toward the lower surface.
    Type: Grant
    Filed: October 24, 2011
    Date of Patent: October 16, 2012
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Kait Althöfer, Ludwig Wieres, Michael Voit, Stefan Seeliger, Ferdi Kurth
  • Publication number: 20120064360
    Abstract: A sheet-metal layer includes anti-diffusion structures made of a high-temperature-corrosion-resistant steel having a longitudinal direction, upper and lower surfaces, a thickness of 0.015 to 0.1 mm and discontinuous microstructures extending approximately in the longitudinal direction. The microstructures have a structure height (0.02 to 0.1 mm), a structure length (2 to 10 mm), a structure width (0.2 to 1 mm), a longitudinal spacing (greater than 2 mm), formed by interruptions, from the nearest microstructure aligned approximately in the longitudinal direction and a lateral distance (1 to 10 mm) from the nearest laterally adjacent microstructure. Some of the microstructures project out of the sheet-metal layer toward the upper surface and some toward the lower surface.
    Type: Application
    Filed: October 24, 2011
    Publication date: March 15, 2012
    Applicant: EMITEC GESELLSCHAFT FUER EMISSIONSTECHNOLOGIE MBH
    Inventors: KAIT ALTHÖFER, LUDWIG WIERES, MICHAEL VOIT, STEFAN SEELIGER, FERDI KURTH
  • Patent number: 8066787
    Abstract: A bypass flow filter includes a plurality of channels which are formed of at least one structured wall layer and a filter layer. Projecting guide vanes and passages, which are formed by the wall layer and lead to a different channel, are provided in at least a majority of the channels. The passages have a narrowing cross section and a narrowing part of the cross section is directed towards an adjacent guide vane. An exhaust system and a vehicle having a bypass flow filter, are also provided.
    Type: Grant
    Filed: December 2, 2008
    Date of Patent: November 29, 2011
    Assignees: EMITEC Gesellschaft fuer Emissionstechnologies mbH, Toyota Motor Corporation
    Inventor: Kait Althöfer
  • Patent number: 8048823
    Abstract: A foil for producing a metal honeycomb or catalyst carrier body, has an average surface roughness of more than 0.3 ?m (micrometers) on both surfaces in at least one measurement direction. Preferably, the foil is rolled and has an average surface roughness of more than 0.3 or 0.5 ?m, especially approximately 0.6 ?m, in the rolling direction and/or transverse thereto. The foil can have an oxide coating with a thickness between 60 and 80 or between 70 and 75 nm (nanometers) on both surfaces. Despite the roughness, an even thickness of the oxide coating with a tolerance of less than 10% or 5% is advantageous on both surfaces. The foil allows production of durable honeycomb bodies, especially for exhaust systems of internal combustion engines, requiring an exactly defined distribution and quality of compounds in the interior thereof. A honeycomb body and method of production using a foil, are also provided.
    Type: Grant
    Filed: March 8, 2010
    Date of Patent: November 1, 2011
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Rolf Brück, Sven Schepers, Jan Hodgson, Kait Althöfer
  • Publication number: 20110033344
    Abstract: A honeycomb body is formed of at least one at least partially structured sheet-metal foil and has a plurality of channels. The sheet-metal foil has a course or profile direction and includes top-side connecting points and bottom-side connecting points to itself or to at least one additional smooth sheet-metal foil or structured sheet-metal foil. At least the top-side connecting points or bottom-side connecting points form a curved connection line and expansion joints between the respective connection points of the curved connection line. An exhaust-gas treatment unit and a motor vehicle are also provided.
    Type: Application
    Filed: August 27, 2010
    Publication date: February 10, 2011
    Applicant: EMITEC GESELLSCHAFT FÜR EMISSIONSTECHNOLOGIE MBH
    Inventors: ROLF BRÜCK, PETER HIRTH, KAIT ALTHÖFER, WOLFGANG MAUS
  • Publication number: 20110033345
    Abstract: A honeycomb body includes at least one housing and a honeycomb structure with a plurality of channels. The honeycomb structure is formed from at least one at least partially structured metallic layer which forms connecting points fixing the honeycomb structure. A cross section of the honeycomb structure has radial zones with differing densities of the connecting points. In at least one zone, at least 1% and at most 20% of inner contact points in the cross section also form a connecting point. An exhaust-gas purification unit and a motor vehicle are also provided.
    Type: Application
    Filed: August 27, 2010
    Publication date: February 10, 2011
    Applicant: EMITEC GESELLSCHAFT FÜR EMISSIONSTECHNOLOGIE MBH
    Inventors: WOLFGANG MAUS, PETER HIRTH, ROLF BRÜCK, KAIT ALTHOFER
  • Publication number: 20100196735
    Abstract: A foil for producing a metal honeycomb or catalyst carrier body, has an average surface roughness of more than 0.3 ?m (micrometers) on both surfaces in at least one measurement direction. Preferably, the foil is rolled and has an average surface roughness of more than 0.3 or 0.5 ?m, especially approximately 0.6 ?m, in the rolling direction and/or transverse thereto. The foil can have an oxide coating with a thickness between 60 and 80 or between 70 and 75 nm (nanometers) on both surfaces. Despite the roughness, an even thickness of the oxide coating with a tolerance of less than 10% or 5% is advantageous on both surfaces. The foil allows production of durable honeycomb bodies, especially for exhaust systems of internal combustion engines, requiring an exactly defined distribution and quality of compounds in the interior thereof. A honeycomb body and method of production using a foil, are also provided.
    Type: Application
    Filed: March 8, 2010
    Publication date: August 5, 2010
    Applicant: EMITEC GESELLSCHAFT FUR EMISSIONSTECHNOLOGIE MBH
    Inventors: Rolf Brück, Sven Schepers, Jan Hodgson, Kait Althöfer
  • Patent number: 7765697
    Abstract: A process for producing a honeycomb body includes a) producing a tubular casing from sheet metal; b) introducing a hole, delimited by a rim, into the sheet metal; c) fitting a flange piece for a measurement sensor to the hole rim; d) introducing a honeycomb structure into the tubular casing; and e) joining the tubular casing to the honeycomb structure and the flange piece by brazing or welding in a single, common, heat treatment process. Steps a), b) and c) are carried out in any desired order. A honeycomb body includes a honeycomb structure. A tubular casing surrounds the honeycomb structure, has a hole delimited by a rim, and has a necked region surrounding the hole. A flange piece for a measurement sensor is brazed to the hole rim. The process allows a flange piece to be connected to the tubular casing in an advantageous manner as part of an on-going heat treatment process, resulting in a simple and fast production and consequently a reduction of costs.
    Type: Grant
    Filed: September 1, 2004
    Date of Patent: August 3, 2010
    Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Rolf Brück, Kait Althöfer
  • Publication number: 20100184590
    Abstract: A honeycomb body, in particular a catalyst carrier body, includes metallic foil of high-temperature corrosion-resistant steel with connecting points and an oxide layer with a thickness of 60 to 80 or 70 to 75 nm on each surface. The foil is composed of steel with chromium and aluminum components, particularly 1 to 5% aluminum. The oxide layer is substantially aluminum oxide or ?-aluminum oxide with a uniform thickness having a tolerance of less than 10% or less than 5% on all surfaces. The oxide layer may be on a rolled foil having a mean surface roughness of greater than 0.3 or 0.5 ?m or approximately 0.6 ?m in rolling direction and/or transversely thereto. The honeycomb body is durable under high loads and has defined connecting points. A foil having an oxide coat and a method for producing an oxide coat on a metallic foil are also provided.
    Type: Application
    Filed: March 8, 2010
    Publication date: July 22, 2010
    Applicant: EMITEC GESELLSCHAFT FUR EMISSIONSTECHNOLOGIE MBH
    Inventors: Kait Althöfer, Jan Hodgson, Sven Schepers
  • Patent number: 7690113
    Abstract: A process for producing a high temperature-resistant structure provides at least one at least partially structured metallic layer. A smooth metallic layer is deformed by a rolling process, in which oil at least partially wets the at least one layer. The oil is at least partially removed. Lubricant is fed onto at least one subsection of the at least one layer. A structure is at least partially shaped. Technical joining connections are produced for fixing the structure.
    Type: Grant
    Filed: October 30, 2006
    Date of Patent: April 6, 2010
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventor: Kait Althöfer
  • Publication number: 20090291849
    Abstract: A catalyst carrier body includes at least one housing, a honeycomb body and a passivation layer which includes a multiplicity of separate crystal agglomerations with an averaged height lying in the range of 0.3 to 1.5 ?m. Various production methods are proposed which are suitable, in particular, for producing such catalyst carrier bodies. Thus, the formation of the passivation layer takes place by the blending and/or mixing of an adhesive with a passivating substance and subsequently applying the adhesive, or by roughening a region using a blast-cutting manufacturing method with corundum particles being employed as the blasting medium. A barrier is thereby provided in a very simple and cost-effective way which, for example during the formation of brazed connections, prevents the then liquid brazing material from being distributed beyond the desired tying regions as a result of capillary effects.
    Type: Application
    Filed: August 4, 2009
    Publication date: November 26, 2009
    Applicant: EMITEC GESELLSCHAFT FUR EMISSIONSTECHNOLOGIE
    Inventors: Alfred Reck, Markus Mengelberg, Michael Voit, Ferdi Kurth, Kait Althofer
  • Patent number: 7562805
    Abstract: A method for gluing and brazing a honeycomb structure includes at least one partially structured foil with a pitch and a wave height. The method includes the steps of choosing a mean brazing material diameter of a powder brazing material, said diameter being 15% smaller than the height of the wave; determining a minimum thickness of the glue strip according to equation; gluing at least partially structured foil within the width of the glue strip on at least part of the wave crests formed by the undulation; brazing the honeycomb structure. The invention also relates to a corresponding honeycomb structure that ensures satisfactory joint connections even when said structure is used in the exhaust systems of automobiles.
    Type: Grant
    Filed: September 19, 2006
    Date of Patent: July 21, 2009
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Rolf Brück, Kait Althöfer, Jan Hodgson, Arndt-Udo Rolle
  • Publication number: 20090139190
    Abstract: A bypass flow filter includes a plurality of channels which are formed of at least one structured wall layer and a filter layer. Projecting guide vanes and passages, which are formed by the wall layer and lead to a different channel, are provided in at least a majority of the channels. The passages have a narrowing cross section and a narrowing part of the cross section is directed towards an adjacent guide vane. An exhaust system and a vehicle having a bypass flow filter, are also provided.
    Type: Application
    Filed: December 2, 2008
    Publication date: June 4, 2009
    Applicants: EMITEC GESELLSCHAFT FUR EMISSIONSTECHNOLOGIE MBH, TOYOTA MOTOR CORPORATION
    Inventor: Kait Althofer
  • Patent number: 7537383
    Abstract: A protective element for a measuring probe, in particular a measuring probe for use in the exhaust system of a motor vehicle, includes at least one temporarily water-binding layer which binds water chemically and/or physically in a first operating state and releases the bound water in a second operating state. A corresponding measuring probe, honeycomb body and motor vehicle are also provided.
    Type: Grant
    Filed: May 7, 2007
    Date of Patent: May 26, 2009
    Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Kait Althöfer, Rolf Brück
  • Patent number: 7412873
    Abstract: A method positions a sensor in a honeycomb body which is provided with hollow spaces that can be penetrated at least in part by an exhaust gas. The sensor is placed in an area of the honeycomb body in which at least one minimum hydrogen concentration occurs when the honeycomb body is operated in the emission system of a motor vehicle. The sensor positioning method allows the sensor to be placed in the honeycomb body in such a way that systematic errors that occur are kept as small as possible as a result of an inherent transverse sensitivity of the sensor to hydrogen. This applies especially to lambda probes. A honeycomb body contains the sensor which is placed so as to supply particularly reliable test data whose systematic error is as small as possible.
    Type: Grant
    Filed: August 13, 2007
    Date of Patent: August 19, 2008
    Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Kait Althöfer, Rolf Brück, Peter Hirth