Patents by Inventor Kaito Matsui

Kaito Matsui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9114472
    Abstract: In an arc welding control method of repeating a short circuit and an arc to perform welding, control is carried out to conduct a welding current having a first polarity for a short circuit period, and a first commutation to commutate the welding current from the first polarity to be a polarity of the welding current for the short circuit period to a second polarity to be opposite to the first polarity is carried out for an arc period subsequent to the short circuit period. Furthermore, control is performed to carry out a second commutation to commutate the welding current from the second polarity to the first polarity for the arc period in which the first commutation is executed. Consequently, it is possible to reduce an energy input amount to a base metal, thereby suppressing burn-through in welding of a thin plate.
    Type: Grant
    Filed: May 10, 2012
    Date of Patent: August 25, 2015
    Assignee: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Kaito Matsui, Atsuhiro Kawamoto, Yukinori Hirota
  • Publication number: 20150209888
    Abstract: A method to determine welding conditions includes relational expressions or tables about various parameters for setting welding conditions. The method can determine and display the recommended values for the welding conditions which are suitable for the information about the object to be welded and the information about the welding method set by the operator. The welding conditions include a welding current, a welding voltage, a wire feed speed, a welding speed, and a leg length. Furthermore, if the operator changes the recommended value for a welding condition to a new value, the method can determine new recommended values for the other welding conditions compatible with the new value and display the new recommended values.
    Type: Application
    Filed: April 6, 2015
    Publication date: July 30, 2015
    Inventors: YUKINORI HIROTA, ATSUHIRO KAWAMOTO, KAITO MATSUI
  • Patent number: 9029732
    Abstract: A method to determine welding conditions includes relational expressions or tables about various parameters for setting welding conditions. The method can determine and display the recommended values for the welding conditions which are suitable for the information about the object to be welded and the information about the welding method set by the operator. The welding conditions include a welding current, a welding voltage, a wire feed speed, a welding speed, and a leg length. Furthermore, if the operator changes the recommended value for a welding condition to a new value, the method can determine new recommended values for the other welding conditions compatible with the new value and display the new recommended values.
    Type: Grant
    Filed: September 6, 2011
    Date of Patent: May 12, 2015
    Assignee: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Yukinori Hirota, Atsuhiro Kawamoto, Kaito Matsui
  • Publication number: 20150096965
    Abstract: As a conventional problem, welding on surface-treated material, such as a zinc-coated steel plate, considerably generates air holes including blowholes and also generates lots of spatters. Present invention provides a method of controlling arc welding performed in a manner that a short-circuit period, in which a short circuit is generated between a welding wire and an object to be welded, and an arc period, in which an arc is generated after release of the short circuit, are repeated alternately. According to the method, welding current is increased from an arc-regeneration-before current to a first welding current at a detection of release of the short circuit such that an increase gradient of the welding current becomes not less than 750 A/msec. This suppresses generation of air holes and spatters in welding work on a surface-treated material, such as a zinc-coated steel plate.
    Type: Application
    Filed: December 15, 2014
    Publication date: April 9, 2015
    Inventors: ATSUHIRO KAWAMOTO, JUNJI FUJIWARA, YUKINORI HIROTA, NORIYUKI MATSUOKA, KAITO MATSUI
  • Publication number: 20150096966
    Abstract: An arc welder alternately repeats a short circuit period in which a wire and a welding object are short-circuited and an arc period in which an arc occurs between the wire and the welding object. The arc welder includes a welding output section, a joint type setting section, a storage section, and a waveform parameter determining section. The welding output section performs welding output, and the joint type setting section sets a joint type. The storage section stores a plurality of combinations of joint types and waveform parameters. The waveform parameter determining section determines a waveform parameter based on the joint type set by the joint type setting section and the plurality of combinations. The welding output section performs welding output based on the waveform parameter determined by the waveform parameter determining section. Thus, vaporized zinc is easily released and sufficient welding is performed.
    Type: Application
    Filed: December 15, 2014
    Publication date: April 9, 2015
    Inventors: JUNJI FUJIWARA, ATSUHIRO KAWAMOTO, KAITO MATSUI
  • Publication number: 20130068744
    Abstract: In an arc welding control method of repeating a short circuit and an arc to perform welding, control is carried out to conduct a welding current having a first polarity for a short circuit period, and a first commutation to commutate the welding current from the first polarity to be a polarity of the welding current for the short circuit period to a second polarity to be opposite to the first polarity is carried out for an arc period subsequent to the short circuit period. Furthermore, control is performed to carry out a second commutation to commutate the welding current from the second polarity to the first polarity for the arc period in which the first commutation is executed. Consequently, it is possible to reduce an energy input amount to a base metal, thereby suppressing burn-through in welding of a thin plate.
    Type: Application
    Filed: May 10, 2012
    Publication date: March 21, 2013
    Applicant: Panasonic Corporation
    Inventors: Kaito Matsui, Atsuhiro Kawamoto, Yukinori Hirota
  • Publication number: 20130001209
    Abstract: A method to determine welding conditions includes relational expressions or tables about various parameters for setting welding conditions. The method can determine and display the recommended values for the welding conditions which are suitable for the information about the object to be welded and the information about the welding method set by the operator. The welding conditions include a welding current, a welding voltage, a wire feed speed, a welding speed, and a leg length. Furthermore, if the operator changes the recommended value for a welding condition to a new value, the method can determine new recommended values for the other welding conditions compatible with the new value and display the new recommended values.
    Type: Application
    Filed: September 6, 2011
    Publication date: January 3, 2013
    Applicant: PANASONIC CORPORATION
    Inventors: Yukinori Hirota, Atsuhiro Kawamoto, Kaito Matsui