Patents by Inventor Kaj Backfolk

Kaj Backfolk has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260201651
    Abstract: The present invention relates to a method for manufacturing a cellulose-based laminate comprising a mineral-based layer in a paper-making machine, the method comprising: a) forming a first web layer on a first wire; b) forming a second web layer comprising 60-95% by dry weight of a particulate mineral and 5-40% by dry weight of a binder, on a second wire; and c) laminating the second web layer and the first web layer to obtain a laminate web; and d) dewatering, and optionally drying, the formed laminate web to obtain a cellulose-based laminate comprising a mineral-based layer.
    Type: Application
    Filed: September 14, 2023
    Publication date: July 16, 2026
    Applicant: Stora Enso OYJ
    Inventors: Kaj Backfolk, Isto Heiskanen
  • Publication number: 20260201646
    Abstract: A dispersion coated paperboard (1) for food packaging applications, which coated paperboard comprising a paper or paperboard substrate (2) having a first side (2a) and a second side (2b). The paper coated paperboard (1) further comprising a PHA dispersion coated first layer (3) which is coated on at least one side (2a, 2b) of the paperboard substrate (2); and a PHA dispersion coated second layer (4) which is coated on at least one of the first layer (3), wherein the crystallinity of the second layer (4) is higher than the crystallinity of first layer (3).
    Type: Application
    Filed: December 18, 2023
    Publication date: July 16, 2026
    Applicant: Stora Enso OYJ
    Inventors: Gisela Cunha, Kaj Backfolk, Asa Nyflött
  • Patent number: 12680232
    Abstract: The present invention relates to a process for manufacturing a barrier film, wherein the method comprises: —providing an aqueous suspension comprising at least 70 weight-% highly refined cellulose pulp having an SR value of 70-95 and having a content of fibers having a length>0.2 mm of at least 10 million fibers per gram based on dry weight: —forming a wet web; —dewatering and/or drying to form a substrate; —calendering said substrate in at least a first calender nip and a second calender nip; —providing said substrate with at least one first layer of a barrier chemical to form a coated substrate, wherein each first layer has a coat weight of 0.5-5 gsm, and wherein a total coat weight on of the first layers is ?8 gsm, and—drying to form said barrier film having a thickness of <50 ?m. The invention relates also to a barrier film, a barrier film laminate with a polymer layer and a packaging material comprising the barrier film.
    Type: Grant
    Filed: April 13, 2022
    Date of Patent: July 14, 2026
    Assignee: Stora Enso OYJ
    Inventors: Kaj Backfolk, Isto Heiskanen, Matthias Krätschell, Cecilia Land Hensdal
  • Publication number: 20260176041
    Abstract: The present invention relates to a multilayer barrier film for a paper or paperboard packaging material, said barrier film comprises a first layer comprising a furnish comprising at least 70 wt-% of highly refined cellulose based on the total fiber content of the first layer, a second layer comprising a furnish comprising cellulosic fibers and less than 50 wt-% of highly refined cellulose based on the total fiber content of the second layer wherein the multilayer barrier film has an air permeance above 1000 pm/Pas and a tear index GM above 4.5. The present invention further relates to a paper and paperboard based packaging material comprising such multilayer barrier film and to methods for manufacturing such multilayer barrier film.
    Type: Application
    Filed: November 8, 2023
    Publication date: June 25, 2026
    Applicant: Stora Enso OYJ
    Inventors: Anna Kauppi, Isto Heiskanen, Kaj Backfolk
  • Patent number: 12638374
    Abstract: The present invention relates to an arrangement for determining the permeability of a sample, said arrangement comprising a source of fluid medium arranged such that at least a fraction of said medium can be brought into contact with a first surface of said sample to be tested; means for measuring the electrical properties at a second surface of said sample, wherein the second surface is opposite said first surface of said sample; and a controller for recording said electrical properties, and for determining the transmission rate of the fluid medium through the sample based on the recorded electrical properties.
    Type: Grant
    Filed: March 25, 2022
    Date of Patent: May 26, 2026
    Assignee: Stora Enso OYJ
    Inventors: Robertas Maldzius, Jonas Sidaravicius, Tadeus Lozovski, Kaj Backfolk, Isto Heiskanen
  • Patent number: 12624501
    Abstract: The present invention relates to a method for manufacturing a barrier film comprising highly refined cellulose, said method comprising: a) providing a highly refined cellulose pulp suspension comprising highly refined cellulose pulp having a Schopper-Riegler (SR) number in the range of 40-98 as determined by standard ISO 5267-1 and a content of fibers having a length >0.2 mm of at least 7 million fibers per gram based on dry weight, at a consistency in the range of 0.1-1.
    Type: Grant
    Filed: March 8, 2022
    Date of Patent: May 12, 2026
    Assignee: Stora Enso OYJ
    Inventors: Isto Heiskanen, Kaj Backfolk, Katja Lyytikäinen, Anders Moberg, Jukka Kankkunen
  • Patent number: 12600839
    Abstract: The present invention is directed to a film or coating comprising a fiber material, wherein at least 60% by weight of said fiber material is microfibrillated cellulose, said film or coating also comprising at least 1% by weight of extractives from wood bark or cork wood. The invention is also directed to products, such as packaging materials, using or incorporating said film or coating. Such packaging materials are for example laminates or multi-layer structures. The films or coatings according to the present invention having advantageous barrier properties and are therefore particularly suitable for sensitive objects that need to be packaged in a controlled or modified atmosphere. The present invention is also directed to a composition comprising a fiber material, wherein at least 60% by weight of said fiber material is microfibrillated cellulose, said composition also comprising at least 1% by weight of extractives from wood bark or cork wood.
    Type: Grant
    Filed: September 15, 2020
    Date of Patent: April 14, 2026
    Assignee: Stora Enso OYJ
    Inventors: Cecilia Land Hensdal, Venkata Prabhakar Soudham, Kaj Backfolk
  • Patent number: 12595627
    Abstract: The present invention relates to a method for manufacturing a multilayer film comprising highly refined cellulose fibers, the method comprising the steps of: a) forming a first wet web by applying a first pulp suspension comprising highly refined cellulose fibers on a first wire; b) partially dewatering the first wet web to obtain a first partially dewatered web; c) forming a second wet web by applying a second pulp suspension comprising highly refined cellulose fibers on a second wire; d) partially dewatering the second wet web to obtain a second partially dewatered web; e) joining the first and second partially dewatered web to obtain a multilayer web; and f) further dewatering, and optionally drying, the multilayer web to obtain a multilayer film comprising highly refined cellulose fibers.
    Type: Grant
    Filed: April 14, 2021
    Date of Patent: April 7, 2026
    Assignee: Stora Enso OYJ
    Inventors: Isto Heiskanen, Kaj Backfolk, Anna Kauppi, Jukka Kankkunen
  • Patent number: 12590416
    Abstract: The present invention relates to a biobased barrier film for a paper or paperboard-based packaging material, said barrier film comprising: a substrate layer and a coating layer disposed on at least one surface of the substrate layer, wherein said substrate layer has a grammage in the range of 1-60 g/m2 and comprises at least 50 wt % of highly refined cellulose pulp based on the dry weight of the substrate layer, and wherein said coating layer has a grammage in the range of 1-15 g/m2 and comprises at least 50 wt % of a film forming modified starch and 0.1-10 wt % of a biobased lubricant, based on the dry weight of the coating layer.
    Type: Grant
    Filed: June 3, 2022
    Date of Patent: March 31, 2026
    Assignee: Stora Enso OYJ
    Inventors: Isto Heiskanen, Kaj Backfolk, Katja Lyytikäinen
  • Patent number: 12529190
    Abstract: The present invention relates to a coating composition for coating of paper or paperboard, said composition comprising: a pigment, a binder, an optical brightening agent (OBA), a colorant, and a sugar alcohol, and to paper or paperboard coated with at least one layer of the coating composition. The present invention further relates to a method for preparing said coating composition and to an OBA premix useful in the method of preparing the coating composition, said premix comprising an OBA, a sugar alcohol, and optionally a colorant, wherein the OBA and sugar alcohol together make up at least 10% by weight, preferably at least 20% by weight, based on the total weight of solids in the premix.
    Type: Grant
    Filed: May 14, 2019
    Date of Patent: January 20, 2026
    Assignee: Stora Enso OYJ
    Inventors: Tuula Sokka, Kaj Backfolk
  • Publication number: 20250369187
    Abstract: A method of producing a microfibrillated cellulose. MFC. film from an MFC dispersion, comprises subjecting a wet MFC film (F) on a support to at least one drying step to form a dry MFC film (F?). measuring at least one parameter indicative of a concentration of at least one component, such as an additive or an impurity, and performing at least one of the tasks: i) adjusting at least one production parameter which influences the concentration of said at least one component in response to said at least one parameter. and ii) recording said at least one parameter for each of said data points to provide a chemical map of the dry MFC film (F?). comprising a plurality of data points which are each associated with a respective position on the dry MFC film (F?).
    Type: Application
    Filed: June 9, 2023
    Publication date: December 4, 2025
    Applicant: Stora Enso OYJ
    Inventors: Otto Nylén, Kaj Backfolk, Anni Karppinen
  • Publication number: 20250361678
    Abstract: The present invention relates to a process for manufacturing a barrier substrate, comprising the steps of: —providing a web comprising at least one first layer, which first layer comprises at least 30 weight-% highly refined cellulose fibers having a Schopper Riegler value of 60-95 SR # and/or at least 30 weight-% microfibrillated cellulose (MFC), as calculated on the total dry weight of said first layer, which web has a first side and a second side and which web exhibits an air resistance (Gurley) of at least 1000 s/100 ml, preferably at least 2000 s/100 ml, as measured according to ISO 5636-5, —providing a heated roll or a heated belt, —applying at least one first composition comprising a polymer dispersed or dissolved in an aqueous medium on the first side of the web while the web is in contact with the heated roll or belt, in a first coating step, thereby providing the web with a first barrier layer forming a barrier coated web, —optionally drying said web provided with the first barrier layer in a drying
    Type: Application
    Filed: February 20, 2023
    Publication date: November 27, 2025
    Applicant: Stora Enso OYJ
    Inventors: Tommi Nordström, Kaj Backfolk, Isto Heiskanen
  • Publication number: 20250360702
    Abstract: The present invention relates to a method for producing a laminate (8) comprising a paper substrate and a microfibrillated cellulose (MFC) layer. An MFC suspension comprising 25-90 weight-% of MFC and 10-50 weight-% of a filler component is provided. The suspension has a dry content of 2.5-50 weight-%. A wet MFC layer (1) is formed by casting the suspension on a metal belt support (2). A paper substrate having a Gurley Hill air permeability value of less than 10000 s/100 ml is provided and joined with the wet MFC layer positioned on the metal belt support to form a laminate structure (7). The laminate structure positioned on the metal belt support is subjected to water removal to form the laminate. The water removal comprises at least one drying step which comprises drying by at least one non-contact drying device (9), wherein the metal belt support is heated during the at least one drying step.
    Type: Application
    Filed: June 29, 2023
    Publication date: November 27, 2025
    Applicant: Stora Enso OYJ
    Inventors: Otto Nylén, Anni Karppinen, Kaj Backfolk
  • Publication number: 20250361681
    Abstract: The present invention relates to a barrier paper or barrier film for a food or liquid packaging laminate, said barrier paper or barrier film comprising: a substrate layer comprising a highly refined cellulose composition comprising fibers obtained from used beverage cartons (UBC), and a polymeric gas barrier coating disposed on at least one side of the substrate layer.
    Type: Application
    Filed: October 25, 2022
    Publication date: November 27, 2025
    Applicant: Stora Enso OYJ
    Inventors: Carl-Henrik Ljungqvist, Kaj Backfolk
  • Patent number: 12467202
    Abstract: The present invention relates to a method for manufacturing a web or film comprising highly refined cellulose fibers in a paper machine, the method comprising the steps of: a) forming a wet web by applying an aqueous pulp suspension comprising highly refined cellulose fibers on a wire; and b) dewatering the wet web on the wire to obtain a dewatered web comprising highly refined cellulose fibers, wherein the dewatering comprises membrane assisted dewatering using a gas permeable membrane temporarily applied to the wet web, wherein the gas permeable membrane has a lower air permeability than the wire.
    Type: Grant
    Filed: May 10, 2021
    Date of Patent: November 11, 2025
    Assignee: Stora Enso OYJ
    Inventors: Isto Heiskanen, Kaj Backfolk
  • Publication number: 20250303684
    Abstract: The present invention relates to a method for producing a laminate comprising a paper or paperboard substrate and a microfibrillated cellulose (MFC) film. A first web comprising a paper or paperboard substrate is provided. A second web of an MFC film is provided, wherein the MFC film has: a) a content of MFC of 50-100 weight-% based on total dry weight; b) a moisture content of 5-20 weight-%, c) a ratio of a machine direction tensile index and a cross direction tensile index of 0.8-1.4. The MFC film is further dried to a moisture content of less than 4 weight-%. The first web and the second web are joined, after the further drying, using at least one adhesive layer provided between the webs so as to form the laminate. The MFC film has a moisture content of less than 4 weight-% at the joining. The invention relates also to a laminate and a packaging material comprising the laminate.
    Type: Application
    Filed: June 29, 2023
    Publication date: October 2, 2025
    Applicant: Stora Enso OYJ
    Inventors: Otto Nylén, Kaj Backfolk
  • Publication number: 20250289212
    Abstract: The present invention relates to a method for producing a laminate comprising a paper or paperboard substrate and a microfibrillated cellulose (MFC) film. A first web comprising a paper or paperboard substrate is provided. A second web of an MFC film is provided, wherein the MFC film has: a) a content of MFC of 50-100 weight-% based on total dry weight; b) a moisture content of 5-20 weight-%, c) a ratio of a machine direction tensile index and a cross direction tensile index of 0.8-1.4. The first web and the second web are joined using at least one adhesive layer provided between the webs so as to form the laminate. The MFC film of the laminate is further dried to a moisture content of less than 4 weight-%. The invention relates also to a laminate and a packaging material comprising the laminate.
    Type: Application
    Filed: June 29, 2023
    Publication date: September 18, 2025
    Applicant: Stora Enso OYJ
    Inventors: Otto Nylén, Kaj Backfolk
  • Publication number: 20250256494
    Abstract: The present invention relates to method for manufacturing a paperboard based packaging laminate, said method comprising: a) providing a paperboard base layer. b) providing a vacuum coated film layer. c) applying an adhesive composition to the paperboard base layer and/or the vacuum coated film layer. d) laminating a surface of the paperboard base layer to a surface of the vacuum coated film layer using the adhesive composition in a press nip. such that the adhesive composition forms an adhesive tie layer between the paperboard base layer and the vacuum coated film layer, to form a laminate. wherein the position of the press nip is adjusted in a direction perpendicular to the laminated surfaces during the lamination to compensate for changes in curl in the formed laminate.
    Type: Application
    Filed: July 6, 2023
    Publication date: August 14, 2025
    Applicant: Stora Enso OYJ
    Inventors: Magnus Ekberg, Kaj Backfolk
  • Publication number: 20250250742
    Abstract: The present invention relates to a highly refined cellulose pulp (HRC) composition for preparation of barrier papers or films, said composition comprising: 50-99 wt % HRC having a Schopper-Riegler number (SR)>70, as measured according to the standard ISO 5267-1, and 1-50 wt % of compression refined cellulose pulp having a Schopper-Riegler number (SR)<30, as measured according to the standard ISO 5267-1, and a water retention value (WRV)>120%, as measured according to the standard ISO 23714, based on the total dry weight of the HRC composition. The invention further relates to an HRC paper or film and a multilayer material comprising the HRC composition.
    Type: Application
    Filed: April 11, 2023
    Publication date: August 7, 2025
    Applicant: Stora Enso OYJ
    Inventors: Katja Lyytikäinen, Cecilia Land Hensdal, Kaj Backfolk, Isto Heiskanen
  • Patent number: 12371582
    Abstract: The present invention is directed to a process for manufacturing a film or coating comprising high amounts of cellulosic nanomaterial. According to the present invention, a screen printing press, such as a rotary screen press, is used to create a film or coating comprising cellulosic nanomaterial. One benefit of the present process is that the suspension used in the printing process has a high dry content and high viscosity, thereby facilitating the process for manufacturing a film or coating comprising high amounts of cellulosic nanomaterial.
    Type: Grant
    Filed: November 27, 2019
    Date of Patent: July 29, 2025
    Assignee: Stora Enso OYJ
    Inventors: Kaj Backfolk, Isto Heiskanen, Jukka Kankkunen