Patents by Inventor Kaj Backfolk

Kaj Backfolk has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260257452
    Abstract: The present invention relates to a method for producing a barrier substrate comprising a microfibrillated cellulose (MFC) film and a polymer film. The method comprises providing a suspension comprising 50-100 weight-% MFC based on total dry weight and having a dry content of 1-40 weight-%. A wet MFC film is formed of the suspension by casting on a non-porous support and the wet MFC film positioned on the support is dewatered and/or dried to a dry MFC film having a moisture content of 20 weight-% or less. A polymer film is applied on the dry MFC film positioned on the support to form an intermediate substrate, which is pressed in at least one nip to form the barrier substrate. The invention relates also to a barrier substrate obtained by the method, a laminate comprising the barrier substrate and a paper or paperboard substrate, and a packaging material comprising the barrier substrate or the laminate.
    Type: Application
    Filed: June 29, 2023
    Publication date: September 3, 2026
    Applicant: Stora Enso OYJ
    Inventors: Otto Nylén, Kaj Backfolk, Anni Karppinen
  • Patent number: 12723352
    Abstract: The present invention relates to a method for producing a film comprising microfibrillated cellulose, which comprises: providing a suspension comprising 30-100 weight-% microfibrillated cellulose based on total dry weight: forming a wet web of said suspension by casting on a support being a non-porous support, paper or paperboard: wet-pressing said wet web to form a dewatered web, which comprises applying a press fabric into direct contact with said wet web and conducting said wet web, arranged between said press fabric and said non-porous support, through a pressing equipment: smoothening said dewatered web by applying at least one smoothing press to said dewatered web arranged on said non-porous support so as to form a smoothened web, wherein a pressure of 0.1-25 MPa is applied in each smoothing press, wherein said dewatered web has a dry content of 20-60% by weight when applying said smoothing press(es), and drying said smoothened web to form said film. The invention further relates to a film.
    Type: Grant
    Filed: August 31, 2022
    Date of Patent: September 1, 2026
    Assignee: Stora Enso OYJ
    Inventors: Otto Nylén, Isto Heiskanen, Jukka Kankkunen, Kaj Backfolk
  • Publication number: 20260250912
    Abstract: The present invention relates to a process for producing a fibrous material with improved dewatering behavior. The fibrous material produced according to the present invention is useful in the preparation of for example films and coatings. The fibrous material can be produced from a suspension comprising MFC or highly refined pulp, from which a part of the solids is removed, followed by heat treatment carried out on the suspension and/or on a wet web formed from the suspension.
    Type: Application
    Filed: June 12, 2023
    Publication date: August 27, 2026
    Applicant: Stora Enso OYJ
    Inventors: Isto Heiskanen, Kaj Backfolk, Katja Lyytikäinen
  • Publication number: 20260250544
    Abstract: The present invention relates to a dispersion coating composition for coating of a fiber-based substrate, said dispersion coating composition comprising, in a liquid medium: 50-99 wt % of PHA (polyhydroxyalkanoate) particles, based on the total solid content of the dispersion coating composition, and 1-50 wt % of low molecular weight polyol dispersant, based on the total solid content of the dispersion coating composition, wherein the dispersion coating composition has a total solid content in the range of 20-80 wt %. The present invention further relates to a fiber-based substrate coated with such a dispersion coating composition and to a packaging container comprising such a dispersion coated fiber-based substrate.
    Type: Application
    Filed: March 5, 2024
    Publication date: August 27, 2026
    Applicant: Stora Enso OYJ
    Inventors: Kaj Backfolk, Åsa Nyflött, Gisela Cunha, Saina Kishani
  • Publication number: 20260250911
    Abstract: A barrier film (1) for a paper or paperboard-based packaging material, said barrier film comprising a, MFC layer, (2) with a grammage in the range 20-100 g/m2, and a density higher than 650 kg/m3. The barrier film further comprises a PHA, dispersion coated, primer layer (3, 9) coated on at least one side of the MFC layer, wherein the primer layer has a coating weight 0.5-12 g/m2; the primer layer (3, 9) comprises a PHA type selected from the group consisting of PHB, PHBV, PHBH, P(3HB4HB), other co-polymers of PHB, other homopolymers such as PHO, PHH, P3HP, and combinations thereof; and a —a thin DLC coating layer (4) coated on the primer layer (3) which DLC coating layer (4) has a thickness of 2-100 nm, preferably 2-50 nm and most preferred 2-30 nm.
    Type: Application
    Filed: June 19, 2023
    Publication date: August 27, 2026
    Applicant: Stora Enso OYJ
    Inventors: Åsa Nyflött, Gisela Cunha, Kaj Backfolk, Ebrahim Shokri
  • Publication number: 20260250910
    Abstract: The present invention relates to a method for producing a laminate (8) comprising a paper substrate and a microfibrillated cellulose (MFC) layer. An MFC suspension comprising 50-100 weight-% of MFC is provided. A wet MFC layer (1) is formed by casting the suspension on a metal belt support (2), wherein the formed wet MFC layer (1) has a dry content of 1-40 weight-%. A paper substrate having a Gurley Hill air permeability value of less than 10000 s/100 ml is provided and joined with the wet MFC layer (1) positioned on the metal belt support (2) to form a laminate structure (6). The laminate structure (6) positioned on the metal belt support (2) is subjected to water removal to form the laminate (8). The water removal comprises at least one drying step which comprises drying by at least one non-contact drying device (7), wherein the metal belt support (2) is heated during the at least one drying step. The invention relates also to a laminate (8) and a packaging material comprising the laminate (8).
    Type: Application
    Filed: June 29, 2023
    Publication date: August 27, 2026
    Applicant: Stora Enso OYJ
    Inventors: Otto Nylén, Isto Heiskanen, Kaj Backfolk, Jukka Kankkunen
  • Patent number: 12716172
    Abstract: The present invention relates to a method for producing a machine glazed paper comprising microfibrillated cellulose, wherein the method comprises the steps of: providing a suspension comprising between 0.1 wt-% to 50 wt-% of microfibrillated cellulose based on total dry weight, forming a fibrous web of said suspension on a wire wherein said web has a dry content of 1-25% by weight, dewatering the fibrous web in at least one dewatering unit, glazing at least one side of the dewatered fibrous web in a glazing unit to form the machine glazed paper. The invention further relates to a MG paper produced according to the method.
    Type: Grant
    Filed: August 31, 2021
    Date of Patent: August 25, 2026
    Assignee: Stora Enso OYJ
    Inventors: Isto Heiskanen, Kaj Backfolk, Anna Kauppi, Juha Korvenniemi, Jukka Kankkunen
  • Patent number: 12716173
    Abstract: The present invention relates to a barrier paper or barrier film for a food or liquid packaging laminate, said barrier paper or barrier film comprising: a substrate layer comprising a highly refined cellulose composition comprising fibers obtained from used beverage cartons (UBC), and a polymeric gas barrier coating disposed on at least one side of the substrate layer.
    Type: Grant
    Filed: October 25, 2022
    Date of Patent: August 25, 2026
    Assignee: Stora Enso OYJ
    Inventors: Carl-Henrik Ljungqvist, Kaj Backfolk
  • Publication number: 20260226607
    Abstract: An in-line web material processing machine (1) for producing a coated material is disclosed. The processing machine comprises a process vacuum chamber (31) housing an unwinder reel holder for holding a first supply roll (51) of web material (2) to be processed and a vacuum coating unit (52) for deposing a coating on the web material. A loading vacuum chamber (32) housing a second supply roll of web material to be processed is provided, with an inlet closure (321) arranged between the process vacuum chamber (31) and the loading vacuum chamber (32). The inlet closure (321) is arranged to be moved between a closed state, in which the vacuum chambers are separated from each other, and an open state, in which access is provided between the vacuum chambers.
    Type: Application
    Filed: February 8, 2024
    Publication date: August 6, 2026
    Applicant: Stora Enso OYJ
    Inventors: Tommi Nordström, Kaj Backfolk, Kalle Ekman
  • Publication number: 20260225357
    Abstract: The present invention relates to a method for manufacturing a paper or paperboard based packaging laminate, said method comprising: a) providing a paper or paperboard substrate, b) providing a microfibrillated cellulose (MFC) film comprising at least 50 wt % of MFC based on the dry weight of the MFC film, and c) laminating a surface of the paper or paperboard substrate to a surface of the MFC film by a melt adhesive process using a melt adhesive comprising at least 50 wt % of a water soluble thermoplastic polymer based on the dry weight of the melt adhesive, wherein the melt adhesive is applied to the surface of the paper or paperboard substrate and/or to the surface of the MFC film in a low solvent or solvent free form.
    Type: Application
    Filed: December 19, 2023
    Publication date: August 6, 2026
    Applicant: Stora Enso OYJ
    Inventors: Otto Nylén, Anni Karppinen, Kaj Backfolk
  • Publication number: 20260225358
    Abstract: The present invention relates to a barrier film for a paper or paperboard-based packaging material, said barrier film comprising cellulosic fibers and highly refined cellulose wherein the barrier film comprises less than 50 wt-% of highly refined cellulose based on the total fiber content and the barrier film having an air permeance above 2000 pm/Pas and a geometric mean tensile index above 70 Nm/g. The invention also relates to a paper or paperboard-based packaging material comprising the barrier film and a method for producing said film.
    Type: Application
    Filed: November 8, 2023
    Publication date: August 6, 2026
    Applicant: Stora Enso OYJ
    Inventors: Anna Kauppi, Juha Korvenniemi, Isto Heiskanen, Kaj Backfolk
  • Publication number: 20260201651
    Abstract: The present invention relates to a method for manufacturing a cellulose-based laminate comprising a mineral-based layer in a paper-making machine, the method comprising: a) forming a first web layer on a first wire; b) forming a second web layer comprising 60-95% by dry weight of a particulate mineral and 5-40% by dry weight of a binder, on a second wire; and c) laminating the second web layer and the first web layer to obtain a laminate web; and d) dewatering, and optionally drying, the formed laminate web to obtain a cellulose-based laminate comprising a mineral-based layer.
    Type: Application
    Filed: September 14, 2023
    Publication date: July 16, 2026
    Applicant: Stora Enso OYJ
    Inventors: Kaj Backfolk, Isto Heiskanen
  • Publication number: 20260201646
    Abstract: A dispersion coated paperboard (1) for food packaging applications, which coated paperboard comprising a paper or paperboard substrate (2) having a first side (2a) and a second side (2b). The paper coated paperboard (1) further comprising a PHA dispersion coated first layer (3) which is coated on at least one side (2a, 2b) of the paperboard substrate (2); and a PHA dispersion coated second layer (4) which is coated on at least one of the first layer (3), wherein the crystallinity of the second layer (4) is higher than the crystallinity of first layer (3).
    Type: Application
    Filed: December 18, 2023
    Publication date: July 16, 2026
    Applicant: Stora Enso OYJ
    Inventors: Gisela Cunha, Kaj Backfolk, Asa Nyflött
  • Patent number: 12680232
    Abstract: The present invention relates to a process for manufacturing a barrier film, wherein the method comprises: —providing an aqueous suspension comprising at least 70 weight-% highly refined cellulose pulp having an SR value of 70-95 and having a content of fibers having a length>0.2 mm of at least 10 million fibers per gram based on dry weight: —forming a wet web; —dewatering and/or drying to form a substrate; —calendering said substrate in at least a first calender nip and a second calender nip; —providing said substrate with at least one first layer of a barrier chemical to form a coated substrate, wherein each first layer has a coat weight of 0.5-5 gsm, and wherein a total coat weight on of the first layers is ?8 gsm, and—drying to form said barrier film having a thickness of <50 ?m. The invention relates also to a barrier film, a barrier film laminate with a polymer layer and a packaging material comprising the barrier film.
    Type: Grant
    Filed: April 13, 2022
    Date of Patent: July 14, 2026
    Assignee: Stora Enso OYJ
    Inventors: Kaj Backfolk, Isto Heiskanen, Matthias Krätschell, Cecilia Land Hensdal
  • Publication number: 20260176041
    Abstract: The present invention relates to a multilayer barrier film for a paper or paperboard packaging material, said barrier film comprises a first layer comprising a furnish comprising at least 70 wt-% of highly refined cellulose based on the total fiber content of the first layer, a second layer comprising a furnish comprising cellulosic fibers and less than 50 wt-% of highly refined cellulose based on the total fiber content of the second layer wherein the multilayer barrier film has an air permeance above 1000 pm/Pas and a tear index GM above 4.5. The present invention further relates to a paper and paperboard based packaging material comprising such multilayer barrier film and to methods for manufacturing such multilayer barrier film.
    Type: Application
    Filed: November 8, 2023
    Publication date: June 25, 2026
    Applicant: Stora Enso OYJ
    Inventors: Anna Kauppi, Isto Heiskanen, Kaj Backfolk
  • Patent number: 12638374
    Abstract: The present invention relates to an arrangement for determining the permeability of a sample, said arrangement comprising a source of fluid medium arranged such that at least a fraction of said medium can be brought into contact with a first surface of said sample to be tested; means for measuring the electrical properties at a second surface of said sample, wherein the second surface is opposite said first surface of said sample; and a controller for recording said electrical properties, and for determining the transmission rate of the fluid medium through the sample based on the recorded electrical properties.
    Type: Grant
    Filed: March 25, 2022
    Date of Patent: May 26, 2026
    Assignee: Stora Enso OYJ
    Inventors: Robertas Maldzius, Jonas Sidaravicius, Tadeus Lozovski, Kaj Backfolk, Isto Heiskanen
  • Patent number: 12624501
    Abstract: The present invention relates to a method for manufacturing a barrier film comprising highly refined cellulose, said method comprising: a) providing a highly refined cellulose pulp suspension comprising highly refined cellulose pulp having a Schopper-Riegler (SR) number in the range of 40-98 as determined by standard ISO 5267-1 and a content of fibers having a length >0.2 mm of at least 7 million fibers per gram based on dry weight, at a consistency in the range of 0.1-1.
    Type: Grant
    Filed: March 8, 2022
    Date of Patent: May 12, 2026
    Assignee: Stora Enso OYJ
    Inventors: Isto Heiskanen, Kaj Backfolk, Katja Lyytikäinen, Anders Moberg, Jukka Kankkunen
  • Patent number: 12600839
    Abstract: The present invention is directed to a film or coating comprising a fiber material, wherein at least 60% by weight of said fiber material is microfibrillated cellulose, said film or coating also comprising at least 1% by weight of extractives from wood bark or cork wood. The invention is also directed to products, such as packaging materials, using or incorporating said film or coating. Such packaging materials are for example laminates or multi-layer structures. The films or coatings according to the present invention having advantageous barrier properties and are therefore particularly suitable for sensitive objects that need to be packaged in a controlled or modified atmosphere. The present invention is also directed to a composition comprising a fiber material, wherein at least 60% by weight of said fiber material is microfibrillated cellulose, said composition also comprising at least 1% by weight of extractives from wood bark or cork wood.
    Type: Grant
    Filed: September 15, 2020
    Date of Patent: April 14, 2026
    Assignee: Stora Enso OYJ
    Inventors: Cecilia Land Hensdal, Venkata Prabhakar Soudham, Kaj Backfolk
  • Patent number: 12595627
    Abstract: The present invention relates to a method for manufacturing a multilayer film comprising highly refined cellulose fibers, the method comprising the steps of: a) forming a first wet web by applying a first pulp suspension comprising highly refined cellulose fibers on a first wire; b) partially dewatering the first wet web to obtain a first partially dewatered web; c) forming a second wet web by applying a second pulp suspension comprising highly refined cellulose fibers on a second wire; d) partially dewatering the second wet web to obtain a second partially dewatered web; e) joining the first and second partially dewatered web to obtain a multilayer web; and f) further dewatering, and optionally drying, the multilayer web to obtain a multilayer film comprising highly refined cellulose fibers.
    Type: Grant
    Filed: April 14, 2021
    Date of Patent: April 7, 2026
    Assignee: Stora Enso OYJ
    Inventors: Isto Heiskanen, Kaj Backfolk, Anna Kauppi, Jukka Kankkunen
  • Patent number: 12590416
    Abstract: The present invention relates to a biobased barrier film for a paper or paperboard-based packaging material, said barrier film comprising: a substrate layer and a coating layer disposed on at least one surface of the substrate layer, wherein said substrate layer has a grammage in the range of 1-60 g/m2 and comprises at least 50 wt % of highly refined cellulose pulp based on the dry weight of the substrate layer, and wherein said coating layer has a grammage in the range of 1-15 g/m2 and comprises at least 50 wt % of a film forming modified starch and 0.1-10 wt % of a biobased lubricant, based on the dry weight of the coating layer.
    Type: Grant
    Filed: June 3, 2022
    Date of Patent: March 31, 2026
    Assignee: Stora Enso OYJ
    Inventors: Isto Heiskanen, Kaj Backfolk, Katja Lyytikäinen