Patents by Inventor Kan-Ju LIN
Kan-Ju LIN has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250254907Abstract: A semiconductor device includes a gate structure on a semiconductor fin, a dielectric layer on the gate structure, and a gate contact extending through the dielectric layer to the gate structure. The gate contact includes a first conductive material on the gate structure, a top surface of the first conductive material extending between sidewalls of the dielectric layer, and a second conductive material on the top surface of the first conductive material.Type: ApplicationFiled: April 23, 2025Publication date: August 7, 2025Inventors: Kan-Ju Lin, Chien Chang, Chih-Shiun Chou, TaiMin Chang, Hung-Yi Huang, Chih-Wei Chang, Ming-Hsing Tsai, Lin-Yu Huang
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Publication number: 20250226291Abstract: The present disclosure describes a buried conductive structure in a semiconductor substrate and a method for forming the structure. The structure includes an epitaxial region disposed on a substrate and adjacent to a nanostructured gate layer and a nanostructured channel layer, a first silicide layer disposed within a top portion of the epitaxial region, and a first conductive structure disposed on a top surface of the first silicide layer. The structure further includes a second silicide layer disposed within a bottom portion of the epitaxial region and a second conductive structure disposed on a bottom surface of the second silicide layer and traversing through the substrate, where the second conductive structure includes a first metal layer in contact with the second silicide layer and a second metal layer in contact with the first metal layer.Type: ApplicationFiled: March 24, 2025Publication date: July 10, 2025Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Kan-Ju LIN, Lin-Yu Huang, Min-Hsuan Lu, Wei-Yip Loh, Hong-Mao Lee, Harry Chien
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Publication number: 20250183040Abstract: In a semiconductor structure, a first conductive feature is formed in a trench by PVD and a glue layer is then deposited on the first conductive feature in the trench before CVD deposition of a second conductive feature there-over. The first conductive feature acts as a protection layer to keep silicide from being damaged by later deposition of metal or a precursor by CVD. The glue layer extends along the extent of the sidewall to enhance the adhesion of the second conductive features to the surrounding dielectric layer.Type: ApplicationFiled: February 12, 2025Publication date: June 5, 2025Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Min-Hsuan LU, Kan-Ju LIN, Lin-Yu HUANG, Sheng-Tsung WANG, Hung-Yi HUANG, Chih-Wei CHANG, Ming-Hsing TSAI, Chih-Hao WANG
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Patent number: 12272621Abstract: The present disclosure describes a buried conductive structure in a semiconductor substrate and a method for forming the structure. The structure includes an epitaxial region disposed on a substrate and adjacent to a nanostructured gate layer and a nanostructured channel layer, a first silicide layer disposed within a top portion of the epitaxial region, and a first conductive structure disposed on a top surface of the first silicide layer. The structure further includes a second silicide layer disposed within a bottom portion of the epitaxial region and a second conductive structure disposed on a bottom surface of the second silicide layer and traversing through the substrate, where the second conductive structure includes a first metal layer in contact with the second silicide layer and a second metal layer in contact with the first metal layer.Type: GrantFiled: June 17, 2022Date of Patent: April 8, 2025Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Kan-Ju Lin, Lin-Yu Huang, Min-Hsuan Lu, Wei-Yip Loh, Hong-Mao Lee, Harry Chien
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Patent number: 12255070Abstract: In a semiconductor structure, a first conductive feature is formed in a trench by PVD and a glue layer is then deposited on the first conductive feature in the trench before CVD deposition of a second conductive feature there-over. The first conductive feature acts as a protection layer to keep silicide from being damaged by later deposition of metal or a precursor by CVD. The glue layer extends along the extent of the sidewall to enhance the adhesion of the second conductive features to the surrounding dielectric layer.Type: GrantFiled: September 30, 2021Date of Patent: March 18, 2025Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Min-Hsuan Lu, Kan-Ju Lin, Lin-Yu Huang, Sheng-Tsung Wang, Hung-Yi Huang, Chih-Wei Chang, Ming-Hsing Tsai, Chih-Hao Wang
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Publication number: 20240404876Abstract: Semiconductor devices and methods of manufacturing are provided. In some embodiments the method includes depositing an etch stop layer over a first hard mask material, the first hard mask material over a gate stack, depositing an interlayer dielectric over the etch stop layer, forming a first opening through the interlayer dielectric, the etch stop layer, and the first hard mask material, the first opening exposing a conductive portion of the gate stack, and treating sidewalls of the first opening with a first dopant to form a first treated region within the interlayer dielectric, a second treated region within the etch stop layer, a third treated region within the first hard mask material, and a fourth treated region within the conductive portion, wherein after the treating the fourth treated region has a higher concentration of the first dopant than the first treated region.Type: ApplicationFiled: July 30, 2024Publication date: December 5, 2024Inventors: Kan-Ju Lin, Chien Chang, Chih-Shiun Chou, Tai Min Chang, Yi-Ning Tai, Hung-Yi Huang, Chih-Wei Chang, Ming-Hsing Tsai, Lin-Yu Huang
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Publication number: 20240395894Abstract: Middle-of-line (MOL) interconnects and corresponding techniques for forming the MOL interconnects are disclosed herein. An exemplary MOL interconnect structure includes a barrier-free source/drain contact, a barrier-free source/drain via, and a barrier-free gate via disposed in an insulator layer. The barrier-free source/drain is disposed on an epitaxial source/drain, and the barrier-free source/drain contact includes tungsten, molybdenum, or a combination thereof. The barrier-free source/drain via is disposed on the barrier-free source/drain contact and the barrier-free source/drain via includes molybdenum. The barrier-free gate via is disposed on a gate stack disposed adjacent to the epitaxial source/drain, and the barrier-free gate via includes tungsten, molybdenum, or a combination thereof. A width of the barrier-free source/drain via and/or the barrier-free gate via may be less than about 16 nm. The barrier-free source/drain via and/or the barrier-free gate via may be formed at the same time (e.g.Type: ApplicationFiled: September 14, 2023Publication date: November 28, 2024Inventors: Hsiao Chu Chen, Chung-Ting Li, Wei-Hsuan Chen, Che Chia Chang, Kan-Ju Lin, Yi-Hsien Chen
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Publication number: 20240379423Abstract: A barrier layer is formed in a portion of a thickness of sidewalls in a recess prior to formation of an interconnect structure in the recess. The barrier layer is formed in the portion of the thickness of the sidewalls by a plasma-based deposition operation, in which a precursor reacts with a silicon-rich surface to form the barrier layer. The barrier layer is formed in the portion of the thickness of the sidewalls in that the precursor consumes a portion of the silicon-rich surface of the sidewalls as a result of the plasma treatment. This enables the barrier layer to be formed in a manner in which the cross-sectional width reduction in the recess from the barrier layer is minimized while enabling the barrier layer to be used to promote adhesion in the recess.Type: ApplicationFiled: July 25, 2024Publication date: November 14, 2024Inventors: Chien CHANG, Min-Hsiu HUNG, Yu-Hsiang LIAO, Yu-Shiuan WANG, Tai Min CHANG, Kan-Ju LIN, Chih-Shiun CHOU, Hung-Yi HUANG, Chih-Wei CHANG, Ming-Hsing TSAI
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Publication number: 20240313075Abstract: The present disclosure provides a method for semiconductor fabrication. The method includes depositing a first metal layer by a first deposition over a source/drain (S/D) feature and over side portions of a trench exposing the S/D feature. The first metal layer is thicker over the S/D feature than over side portions of the trench. The method includes growing a metal on the first metal layer by a second deposition to form a second metal layer filling up the trench. The second deposition is different from the first deposition and the growing of the metal in a vertical direction is grown at a faster rate than the growing of the metal in a horizontal direction. After growing the metal to form the second metal layer, the method includes planarizing the first and second metal layers to form an S/D contact. The method forms an S/D via on the second metal layer.Type: ApplicationFiled: March 13, 2023Publication date: September 19, 2024Inventors: Shuen-Shin LIANG, Kan-Ju LIN, Chia-Hung CHU, Chien CHANG, Harry CHIEN, Sung-Li WANG
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Publication number: 20240274687Abstract: The present disclosure describes a semiconductor structure and a method for forming the same. The semiconductor structure can include a substrate, a gate structure over the substrate, a layer of dielectric material over the gate structure, a source/drain (S/D) contact layer formed through and adjacent to the gate structure, and a trench conductor layer over and in contact with the S/D contact layer. The S/D contact layer can include a layer of platinum-group metallic material and a silicide layer formed between the substrate and the layer of platinum-group metallic material. A top width of a top portion of the layer of platinum-group metallic material can be greater than or substantially equal to a bottom width of a bottom portion of the layer of platinum-group metallic material.Type: ApplicationFiled: April 26, 2024Publication date: August 15, 2024Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Chia-Hung CHU, Kan-Ju Lin, Hsu-Kai Chang, Chien Chang, Tzu-Pei Chen, Hung-Yi Huang, Sung-Li Wang, Shuen-Shin Liang
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Patent number: 12002867Abstract: The present disclosure describes a semiconductor structure and a method for forming the same. The semiconductor structure can include a substrate, a gate structure over the substrate, a layer of dielectric material over the gate structure, a source/drain (S/D) contact layer formed through and adjacent to the gate structure, and a trench conductor layer over and in contact with the S/D contact layer. The S/D contact layer can include a layer of platinum-group metallic material and a silicide layer formed between the substrate and the layer of platinum-group metallic material. A top width of a top portion of the layer of platinum-group metallic material can be greater than or substantially equal to a bottom width of a bottom portion of the layer of platinum-group metallic material.Type: GrantFiled: August 27, 2021Date of Patent: June 4, 2024Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Chia-Hung Chu, Shuen-Shin Liang, Hsu-Kai Chang, Tzu Pei Chen, Kan-Ju Lin, Chien Chang, Hung-Yi Huang, Sung-Li Wang
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Publication number: 20240021687Abstract: A source/drain component is disposed over an active region and surrounded by a dielectric material. A source/drain contact is disposed over the source/drain component. The source/drain contact includes a conductive capping layer and a conductive material having a different material composition than the conductive capping layer. The conductive material has a recessed bottom surface that is in direct contact with the conductive capping layer. A source/drain via is disposed over the source/drain contact. The source/drain via and the conductive material have different material compositions. The conductive capping layer contains tungsten, the conductive material contains molybdenum, and the source/drain via contains tungsten.Type: ApplicationFiled: March 28, 2023Publication date: January 18, 2024Inventors: Cheng-Wei Chang, Chien Chang, Kan-Ju Lin, Harry Chien, Shuen-Shin Liang, Chia-Hung Chu, Sung-Li Wang, Shahaji B. More, Yueh-Ching Pai
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Publication number: 20230411242Abstract: The present disclosure describes a buried conductive structure in a semiconductor substrate and a method for forming the structure. The structure includes an epitaxial region disposed on a substrate and adjacent to a nanostructured gate layer and a nanostructured channel layer, a first silicide layer disposed within a top portion of the epitaxial region, and a first conductive structure disposed on a top surface of the first silicide layer. The structure further includes a second silicide layer disposed within a bottom portion of the epitaxial region and a second conductive structure disposed on a bottom surface of the second silicide layer and traversing through the substrate, where the second conductive structure includes a first metal layer in contact with the second silicide layer and a second metal layer in contact with the first metal layer.Type: ApplicationFiled: June 17, 2022Publication date: December 21, 2023Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Kan-Ju LIN, Lin-Yu HUANG, Min-Hsuan LU, Wei-Yip LOH, Hong-Mao LEE, Harry CHIEN
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Publication number: 20230411496Abstract: A semiconductor structure and method of forming a semiconductor structure are provided. In some embodiments, the method includes forming a gate structure over a substrate. An epitaxial source/drain region is formed adjacent to the gate structure. A dielectric layer is formed over the epitaxial source/drain region. An opening is formed, the opening extending through the dielectric layer and exposing the epitaxial source/drain region. Sidewalls of the opening are defined by the dielectric layer and a bottom of the opening is defined by the epitaxial source/drain region. A silicide layer is formed on the epitaxial source/drain region. A metal capping layer including tungsten, molybdenum, or a combination thereof is selectively formed on the silicide layer by a first deposition process. The opening is filled with a first conductive material in a bottom-up manner from the metal capping layer by a second deposition process different from the first deposition process.Type: ApplicationFiled: May 23, 2022Publication date: December 21, 2023Inventors: Kan-Ju LIN, Chien CHANG, Chih-Shiun CHOU, Tai Min CHANG, Yi-Ning TAI, Hong-Mao LEE, Yan-Ming TSAI, Wei-Yip LOH, Harry CHIEN, Chih-Wei CHANG, Ming-Hsing TSAI, Lin-Yu HUANG
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Publication number: 20230411457Abstract: A semiconductor device and a method of manufacturing thereof are provided. The semiconductor device comprises a gate stack, source/drain regions, and a source/drain contact via. The gate stack is disposed on a substrate. The source/drain regions are disposed on the substrate and located at opposite sides of the gate stack. The source/drain contact via penetrates through the substrate and is electrically connected to a first source/drain region among the source/drain regions. The source/drain contact vias comprise a first conductor and a second conductor disposed on the first conductor. The first conductor comprises a silicide layer and a first metallic portion. The second conductor comprises a glue layer and a second metallic portion. The first metallic portion is spaced apart from the second metallic portion by the glue layer.Type: ApplicationFiled: June 19, 2022Publication date: December 21, 2023Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Min-Hsuan Lu, Kan-Ju Lin, Lin-Yu Huang, Sheng-Tsung Wang, Huan-Chieh Su, Chih-Hao Wang
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Publication number: 20230395429Abstract: Depositing a seed layer after formation of the MD in order to reduce or prevent epitaxial growth of the seed layer toward the MD. For example, the seed layer may be deposited using CVD and conformal dry etching. In some implementations, the seed layer may be formed of ruthenium (Ru), molybdenum (Mo), or tungsten (W). Accordingly, the seed layer helps reduce or prevent seam formation in the VG, which reduces resistance of the VG by allowing for bottom-up metal growth. Additionally, current leakage from the VG to the MD is reduced or even prevented. As a result, device performance and efficiency are increased and breakdown voltage of the gate structure is also increased. Additionally, because electrical shorts are less likely, yield is increased, which conserves power, raw materials, and processing resources that otherwise would have been consumed during manufacture.Type: ApplicationFiled: June 6, 2022Publication date: December 7, 2023Inventors: Kan-Ju LIN, Hao-Heng LIU, Chien CHANG, Hung-Yi HUANG, Harry CHIEN
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Publication number: 20230253308Abstract: A method for manufacturing a semiconductor device includes forming a conductive feature in a first dielectric layer; forming a second dielectric layer on the first dielectric layer; forming a trench that penetrates through the second dielectric layer, and terminates at the conductive feature; forming a contact layer in the trench and on the conductive feature; etching back the contact layer to form a first via contact feature in the trench, the first via contact feature being electrically connected to the conductive feature; and forming a second via contact feature on the first via contact feature in the trench.Type: ApplicationFiled: February 10, 2022Publication date: August 10, 2023Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Chia-Hung CHU, Po-Chin CHANG, Tzu-Pei CHEN, Yuting CHENG, Kan-Ju LIN, Chih-Shiun CHOU, Hung-Yi HUANG, Pinyen LIN, Sung-Li WANG, Sheng-Tsung WANG, Lin-Yu HUANG, Shao-An WANG, Harry CHIEN
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Publication number: 20230137108Abstract: Techniques described herein include performing a first anneal operation on a first portion of the interconnect, filling the remaining portion of the interconnect, and then performing a second anneal operation on the interconnect. The two-step anneal techniques described herein enable the removal of defects in an interconnect structure, particularly for high aspect ratio interconnect structures. Accordingly, the two-step anneal techniques described herein may be used to fabricate defect free or near defect free interconnect structures in a semiconductor device. This reduces contact resistance for the interconnect structures, reduces premature device failure for the semiconductor device, increases manufacturing yield, and increases tolerance of the interconnect structures to subsequent processing operations, among other examples.Type: ApplicationFiled: January 6, 2022Publication date: May 4, 2023Inventors: Kan-Ju LIN, Chien CHANG, Chih-Shiun CHOU, Tai Min CHANG, Hung-Yi HUANG, Chih-Wei CHANG, Ming-Hsing TSAI, Lin-Yu HUANG
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Publication number: 20230068965Abstract: The present disclosure describes a semiconductor structure and a method for forming the same. The semiconductor structure can include a substrate, a gate structure over the substrate, a layer of dielectric material over the gate structure, a source/drain (S/D) contact layer formed through and adjacent to the gate structure, and a trench conductor layer over and in contact with the S/D contact layer. The S/D contact layer can include a layer of platinum-group metallic material and a silicide layer formed between the substrate and the layer of platinum-group metallic material. A top width of a top portion of the layer of platinum-group metallic material can be greater than or substantially equal to a bottom width of a bottom portion of the layer of platinum-group metallic material.Type: ApplicationFiled: August 27, 2021Publication date: March 2, 2023Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Chia-Hung CHU, Shuen-Shin LIANG, Hsu-Kai CHANG, Tzu Pei CHEN, Kan-Ju LIN, Chien CHANG, Hung-Yi HUANG, Sung-Li WANG
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Publication number: 20230036693Abstract: Semiconductor devices and methods of manufacturing are provided. In some embodiments the method includes depositing an etch stop layer over a first hard mask material, the first hard mask material over a gate stack, depositing an interlayer dielectric over the etch stop layer, forming a first opening through the interlayer dielectric, the etch stop layer, and the first hard mask material, the first opening exposing a conductive portion of the gate stack, and treating sidewalls of the first opening with a first dopant to form a first treated region within the interlayer dielectric, a second treated region within the etch stop layer, a third treated region within the first hard mask material, and a fourth treated region within the conductive portion, wherein after the treating the fourth treated region has a higher concentration of the first dopant than the first treated region.Type: ApplicationFiled: February 18, 2022Publication date: February 2, 2023Inventors: Kan-Ju Lin, Chien Chang, Chih-Shiun Chou, Tai Min Chang, Yi-Ning Tai, Hung-Yi Huang, Chih-Wei Chang, Ming-Hsing Tsai, Lin-Yu Huang