Patents by Inventor Kaoru Hiraga

Kaoru Hiraga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230288905
    Abstract: A control device, includes: a modification instruction receiving unit for receiving modification instructions for a control parameter and for machining program; a history storage unit for causing a storage unit to store a modification history for the control parameter and the machining program; an Undo/Redo processing unit for performing an Undo/Redo process based on the modification history; a determination unit for determining whether a prescribed condition has been met; and a history deletion control unit for deleting the change history stored in the storage unit when the determination unit has determined that the prescribed condition has been met.
    Type: Application
    Filed: October 18, 2021
    Publication date: September 14, 2023
    Inventors: Riho KUBOTA, Kaoru HIRAGA, Hiroyuki ABE
  • Patent number: 11504785
    Abstract: A wire electrical discharge machine controls a second motor unit including motors for feeding a wire electrode in a wire running direction in which the wire electrode extends, so as to feed the wire electrode at a set feed rate during a machining period from a first time point at which the wire electrode moving relative to a workpiece in a direction intersecting the wire running direction is estimated to enter the workpiece, to a second time point at which the wire electrode is estimated to exit the workpiece. The second motor unit is controlled so as to feed the wire electrode at a feed rate lower than the set feed rate during at least one of a first non-machining period from a processing start time point to the first time point and a second non-machining period from the second time point to a processing end time point.
    Type: Grant
    Filed: July 27, 2020
    Date of Patent: November 22, 2022
    Assignee: FANUC CORPORATION
    Inventors: Masahide Yamaoka, Kaoru Hiraga
  • Patent number: 10974333
    Abstract: A wire electrical discharge machine includes a wire feeding hole position acquisition unit configured to obtain a position of a wire feeding hole that allows for insertion and feeding of a wire electrode. In this wire electrical discharge machine, when the position of the wire feeding hole obtained by the wire feeding hole position acquisition unit is deviated from a wire feeding position defined by a machining program, a wire feeding control unit controls a machine main body to move the wire electrode to the position of the wire feeding hole and feed the wire electrode there, and a machining control unit controls the machine main body to perform electrical discharge machining on a workpiece with the wire electrode while moving the wire electrode on a path segment between a position where the wire electrode has been fed and the wire feeding position defined by the machining program.
    Type: Grant
    Filed: January 28, 2019
    Date of Patent: April 13, 2021
    Assignee: FANUC CORPORATION
    Inventor: Kaoru Hiraga
  • Patent number: 10960477
    Abstract: A monitoring device for monitoring an operation condition of a machine tool includes: an information acquiring section that acquires event information generated by operation of the machine tool and state information of the machine tool; a judging section that when, after generation of the event information, there has occurred a predetermined change of state of the machine tool corresponding to content indicated by the event information, judges whether or not the content indicated by the event information has been resolved, based on the event information and the state information; and a notifying section that, in the case where when there has occurred the predetermined change of state of the machine tool corresponding to the content indicated by the event information, it has been judged that the content indicated by the event information has not been resolved, re-notifies of the generated event information.
    Type: Grant
    Filed: February 4, 2019
    Date of Patent: March 30, 2021
    Assignee: FANUC CORPORATION
    Inventors: Masanobu Takemoto, Kaoru Hiraga
  • Publication number: 20210031287
    Abstract: A wire electrical discharge machine controls a second motor unit including motors for feeding a wire electrode in a wire running direction in which the wire electrode extends, so as to feed the wire electrode at a set feed rate during a machining period from a first time point at which the wire electrode moving relative to a workpiece in a direction intersecting the wire running direction is estimated to enter the workpiece, to a second time point at which the wire electrode is estimated to exit the workpiece. The second motor unit is controlled so as to feed the wire electrode at a feed rate lower than the set feed rate during at least one of a first non-machining period from a processing start time point to the first time point and a second non-machining period from the second time point to a processing end time point.
    Type: Application
    Filed: July 27, 2020
    Publication date: February 4, 2021
    Inventors: Masahide YAMAOKA, Kaoru HIRAGA
  • Patent number: 10908586
    Abstract: A program creation apparatus includes: a display unit configured to display a machining shape of a workpiece that is input by a user through an input unit; a core fixing portion setter for setting a predetermined range including a point on a machining line between the workpiece and a core to be formed by machining the workpiece, specified on the display unit with the machining shape of the workpiece displayed thereon, by the user through the input unit, as a core fixing portion; and a program creator for creating a program that causes the wire electrical discharge machine to fix the core to the workpiece in the set core fixing portion while machining the workpiece according to the input machining shape thereof.
    Type: Grant
    Filed: March 5, 2018
    Date of Patent: February 2, 2021
    Assignee: FANUC CORPORATION
    Inventors: Hiroyuki Abe, Kaoru Hiraga, Shouta Irie
  • Patent number: 10507539
    Abstract: A wire electric discharge machine configured to interrupt a program operation if a connection hole for connecting a wire electrode is located in a position deviated from a wire electrode connection position on a machining path so that connection by a wire electrode connection unit is not completed and store the wire electrode connection position, and to restart the program operation after performing machining such that the wire electrode is returned to the wire electrode connection position by automatic control and machining to widen a machined groove portion in the wire electrode connection position, when subjected to a re-machining operation after manual connection of the wire electrode in the position of the connection hole.
    Type: Grant
    Filed: February 22, 2016
    Date of Patent: December 17, 2019
    Assignee: FANUC CORPORATION
    Inventors: Hiroyuki Abe, Kaoru Hiraga
  • Patent number: 10500660
    Abstract: A wire electric discharge machine provided with a disconnection repairing unit includes a core-fixing-end-position storing unit for storing a core fixing end position of a depositing and accumulating operation machined most lately among positions at which the depositing and accumulating operation for machining wastes by a core fixing function ends in a machining shape currently being machined and a disconnection repairing unit for executing automatic connection between a disconnection position and the core fixing end position.
    Type: Grant
    Filed: June 22, 2015
    Date of Patent: December 10, 2019
    Assignee: FANUC CORPORATION
    Inventors: Shouta Irie, Kaoru Hiraga
  • Patent number: 10503147
    Abstract: A program generating apparatus includes a machining program generating unit configured to generate a machining program for controlling a wire electrical discharge machine so as to machine a workpiece in accordance with a machining shape of the workpiece input by a user and so as to fix a core which is produced when the workpiece is machined, to the workpiece. In the program generating apparatus, a core handling program generating unit generates a core handling program for controlling a robot so as to remove the core from the workpiece by applying an impact to the core in accordance with the input machining shape of the workpiece.
    Type: Grant
    Filed: November 10, 2017
    Date of Patent: December 10, 2019
    Assignee: FANUC CORPORATION
    Inventors: Kaoru Hiraga, Shouta Irie
  • Patent number: 10434591
    Abstract: Provided is a wire electric discharge machine in which workpiece attaching and detaching unit attaches and detaches a workpiece to and from workpiece fixing unit, machining-reference-part detecting unit detects the position of a machining reference part of the workpiece, workpiece-positioning executing unit positions the workpiece in a position where the workpiece does not collide with machining-reference-part measuring unit, measurement-positioning executing unit positions the machining-reference-part measuring unit in a predetermined measurement start position, the machining-reference-part measuring unit measures the position of the machining reference part of the workpiece, and machining-reference-part-measurement executing unit executes a position measuring operation for the machining reference part of the workpiece using the machining-reference-part measuring unit.
    Type: Grant
    Filed: March 25, 2016
    Date of Patent: October 8, 2019
    Assignee: FANUC CORPORATION
    Inventors: Shouta Irie, Kaoru Hiraga
  • Patent number: 10399163
    Abstract: A core image acquiring unit is mounted at a position where the core image acquiring unit looks down at a workpiece on a table, such as an upper guide unit of a wire electric discharge machine, the core machining is performed, while fixing the core using a core fixing function, at a stage in which machining is completed to the end point of the machining path of cutting the core, the core and the workpiece are picked up by the core image acquiring unit, from the captured image, it is determined whether a machining groove has a constant width, or adhesion and deposition of machining debris are present in the machining groove, or the core is fixed by a difference in states of the surface light between the core and the workpiece.
    Type: Grant
    Filed: December 16, 2016
    Date of Patent: September 3, 2019
    Assignee: FANUC CORPORATION
    Inventor: Kaoru Hiraga
  • Patent number: 10391571
    Abstract: A controller for controlling a wire electric discharge machine is configured to monitor the remaining lifetime of a wire electrode and calculates an electric discharge machining time, thereby determining the timing of replacement of the wire electrode, so that it can recognize the timing of interruption of electric discharge machining. Consequently, a program operation can be suspended and the wire electrode can be cut and automatically replaced at that timing. After the replacement of the wire electrode, moreover, the wire electrode can be connected and the program operation can be restarted.
    Type: Grant
    Filed: November 24, 2015
    Date of Patent: August 27, 2019
    Assignee: FANUC CORPORATION
    Inventor: Kaoru Hiraga
  • Publication number: 20190240755
    Abstract: A monitoring device for monitoring an operation condition of a machine tool includes: an information acquiring section that acquires event information generated by operation of the machine tool and state information of the machine tool; a judging section that when, after generation of the event information, there has occurred a predetermined change of state of the machine tool corresponding to content indicated by the event information, judges whether or not the content indicated by the event information has been resolved, based on the event information and the state information; and a notifying section that, in the case where when there has occurred the predetermined change of state of the machine tool corresponding to the content indicated by the event information, it has been judged that the content indicated by the event information has not been resolved, re-notifies of the generated event information.
    Type: Application
    Filed: February 4, 2019
    Publication date: August 8, 2019
    Applicant: FANUC CORPORATION
    Inventors: Masanobu Takemoto, Kaoru Hiraga
  • Patent number: 10369647
    Abstract: A wire electrical discharge machine and a wire electrical discharge machining method are provided. The wire electrical discharge machine is equipped with a core position recognizing unit configured to recognize the position of a core which is fixed by a core fixing function, a core removal unit configured to remove the core, which is in the recognized position, from a workpiece on which machining has been performed, and a core removal determining unit configured to determine whether or not the core in the recognized position has actually been removed.
    Type: Grant
    Filed: March 31, 2017
    Date of Patent: August 6, 2019
    Assignee: FANUC CORPORATION
    Inventors: Shouta Irie, Kaoru Hiraga
  • Publication number: 20190232408
    Abstract: A wire electrical discharge machine includes a wire feeding hole position acquisition unit configured to obtain a position of a wire feeding hole that allows for insertion and feeding of a wire electrode. In this wire electrical discharge machine, when the position of the wire feeding hole obtained by the wire feeding hole position acquisition unit is deviated from a wire feeding position defined by a machining program, a wire feeding control unit controls a machine main body to move the wire electrode to the position of the wire feeding hole and feed the wire electrode there, and a machining control unit controls the machine main body to perform electrical discharge machining on a workpiece with the wire electrode while moving the wire electrode on a path segment between a position where the wire electrode has been fed and the wire feeding position defined by the machining program.
    Type: Application
    Filed: January 28, 2019
    Publication date: August 1, 2019
    Inventor: Kaoru HIRAGA
  • Patent number: 10160052
    Abstract: A machining path creating device for wire electric discharge machines creates a machining path for machining a keyway in a side surface of a round hole. The machining path creating unit compares a “keyway depth” and a diameter of the round hole input by an operator. The machining path creating device determines that the input “keyway depth” is a cut depth when the input “keyway depth” is smaller than the diameter of the round hole and that a value obtained by subtracting the diameter of the round hole from the input “keyway depth” is the cut depth when the input “keyway depth” is larger than the diameter of the round hole.
    Type: Grant
    Filed: October 9, 2015
    Date of Patent: December 25, 2018
    Assignee: FANUC CORPORATION
    Inventors: Masanobu Takemoto, Kaoru Hiraga
  • Patent number: 10112247
    Abstract: A wire electric discharge machine includes a machine learning device that learns an adjustment of an axis feed command of the wire electric discharge machine. The machine learning device determines an adjustment amount of the axis feed command by using data related to a movement state of an axis, and adjusts the axis feed command based on the determined adjustment amount of the axis feed command. Subsequently, the machine learning device performs machine learning of the adjustment of the axis feed command based on the determined adjustment amount of the axis feed command, the data related to the movement state of the axis, and a reward calculated based on the data related to the movement state of the axis.
    Type: Grant
    Filed: September 21, 2016
    Date of Patent: October 30, 2018
    Assignee: FANUC CORPORATION
    Inventors: Hiroyuki Abe, Kaoru Hiraga
  • Patent number: 10088815
    Abstract: A wire electric discharge machine according to the present invention includes a machine learning device which performs machine learning for adjustment of a machining condition of the wire electric discharge machine, the machine learning device includes a state observation unit which acquires data related to a machining state of a workpiece, a reward calculation unit which calculates a reward based on data related to a machining state, a machining condition adjustment learning unit which determines an adjustment amount of a machining condition based on a machine learning result and data related to a machining state, and a machining condition adjustment unit which adjusts a machining condition based on the determined adjustment amount of a machining condition, and the machining condition adjustment learning unit performs machine learning for adjustment of a machining condition based on the determined adjustment amount of a machining condition, data related to a machining state and acquired by the state observat
    Type: Grant
    Filed: August 26, 2016
    Date of Patent: October 2, 2018
    Assignee: FANUC CORPORATION
    Inventors: Mitsuharu Onodera, Kaoru Hiraga
  • Patent number: 10082781
    Abstract: A machining program creation apparatus for a wire electrical discharge machine for creating a machining program for cutting a predetermined machining shape in an object to be machined includes a first unit defining the machining shape; a second unit defining a shape of the object to be machined; a third unit designating a reference position to be used when the machining shape is machined; a fourth unit for generating a first machining path for cutting the machining shape based on the machining shape, the shape of the object to be machined, and the machining reference position; a fifth unit for generating the shape of the object to be machined as a second machining path based on the shape of the object to be machined and the machining reference position; and a sixth unit for drawing the first and the second machining paths on the same screen.
    Type: Grant
    Filed: September 2, 2016
    Date of Patent: September 25, 2018
    Assignee: FANUC CORPORATION
    Inventors: Masanobu Takemoto, Kaoru Hiraga
  • Publication number: 20180259936
    Abstract: A program creation apparatus includes: a display unit configured to display a machining shape of a workpiece that is input by a user through an input unit; a core fixing portion setter for setting a predetermined range including a point on a machining line between the workpiece and a core to be formed by machining the workpiece, specified on the display unit with the machining shape of the workpiece displayed thereon, by the user through the input unit, as a core fixing portion; and a program creator for creating a program that causes the wire electrical discharge machine to fix the core to the workpiece in the set core fixing portion while machining the workpiece according to the input machining shape thereof.
    Type: Application
    Filed: March 5, 2018
    Publication date: September 13, 2018
    Applicant: FANUC CORPORATION
    Inventors: Hiroyuki Abe, Kaoru Hiraga, Shouta Irie