Patents by Inventor Kaoru Kunimatsu

Kaoru Kunimatsu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6017996
    Abstract: A method for manufacturing of a silicone rubber base composition in a mass-like form, comprises:(A) preparing a freely flowable powdered silicone rubber composition comprising(a) a cross-linkable polydiorganosiloxane with a viscosity of at least 1.times.10.sup.5 mPa.s at 25.degree. C. and(b) an inorganic filler, and(B) continuously kneading and massing the powdered silicone rubber composition in a multiple-stage siding shear-type single-screw extruder.This method provides for continuous preparation of a silicone rubber base compound without the use of a dual-screw mixer-extruder having a large length to diameter ratio, without abrasive wear of screws and cylinders with such inorganic fillers as diatomaceous earth power, quartz or a similar large-grain and hard powders, without blackening of the mixed silicone rubber composition, and without production problems associated with the use of large quantities of fumed silica, sedimentary silica, or a similar reinforcing silica.
    Type: Grant
    Filed: September 10, 1998
    Date of Patent: January 25, 2000
    Assignee: Dow Corning Torray Silicone Co., Ltd.
    Inventors: Mitsuo Hamada, Tomoo Kinoshita, Kaoru Kunimatsu
  • Patent number: 6013701
    Abstract: A method for continuous preparation of a high consistency or liquid silicone rubber base does not cause abrasive wear of the extruder screw and of the extruder cylinder or blackening of the silicone rubber base even when the latter is admixed with such fillers as an inorganic filler in the form of a diatomaceous earth powder, quartz or a similar large-grained and hard substance, or with a fumed silica, sedimentary silica, or a similar reinforcing silica filler. The method comprises continuously kneading the following components in a multiple-stage shear type single-screw extruder: (A) a freely-flowable powdered silicone rubber mixture having its main components in the form of (a) a cross-linkable polydiorganosiloxane with a viscosity exceeding 1.times.10.sup.5 mPa.multidot.s at 25.degree. C. and (b) an inorganic filler, and (B) a high consistency silicone rubber base having its main components in the form of (a) a cross-linkable polydiorganosiloxane with a viscosity exceeding 1.times.10.sup.5 mPa.multidot.
    Type: Grant
    Filed: October 19, 1998
    Date of Patent: January 11, 2000
    Assignee: Dow Corning Toray Silicone Co., Ltd.
    Inventors: Kaoru Kunimatsu, Tomoo Kinoshita, Mitsuo Hamada
  • Patent number: 5409978
    Abstract: The present invention relates to a method for the continuous preparation of heat-vulcanizing silicone rubber compounds. The method comprises continuous feeding of (A) 100 weight parts polydiorganosiloxane gum, (B) 5 to 100 weight parts reinforcing filler, and (C) up to 30 weight parts processing aid to a co-rotating twin-screw continuous compounding extruder. The components (A), (B), and (C) are continuously mixed in the extruder at a temperature in a range of about 200.degree. C. to 300.degree. C. The mixed components are then discharged, forming an extrudate. The extrudate is fed continuously to a counter-rotating twin-screw continuous compounding extruder, wherein the extrudate is continuously heat-treated at a temperature in a range of 150.degree. C. to 300.degree. C., forming the silicone rubber compound, which is then discharged from the counter-rotating twin-screw continuous compounding extruder.
    Type: Grant
    Filed: April 28, 1994
    Date of Patent: April 25, 1995
    Assignee: Dow Corning Toray Silicone Co., Ltd.
    Inventors: Mitsuo Hamada, Tomoo Kinoshita, Kaoru Kunimatsu, Teruyuki Nakagawa, Satoru Terashima
  • Patent number: 5320796
    Abstract: A method for producing powder mixtures capable of inducing an even more intimate, microhomogeneous intermixing in a heterogeneous powder composed of at least two types of powders. The method is effective even for the mixing of an aggregable powder and a nonaggregable powder. According to the method, a heterogeneous powder composed of at least two type of powders that have been preliminarily mixed by stirring is introduced into an inlet while a rotating axle is turning and is axially transported within a cylinder by a screw. As the heterogeneous powder passes between rotating disks and fixed disks, it is subjected to a highly efficient mixing by compression and shear forces due to a sliding-shear action exerted between depressions and elevations installed on the opposing surfaces of the rotating disks and fixed disks. The mixture passes in sequence through multiple stages of the rotating and fixed disks. A powder mixture, which has been microhomogeneously interdispersed, is discharged from the outlet.
    Type: Grant
    Filed: April 29, 1993
    Date of Patent: June 14, 1994
    Assignee: Dow Corning Toray Silicone Co., Ltd.
    Inventors: Asao Harashima, Kaoru Kunimatsu, Atsushi Sasaki, Ryuji Tachibana
  • Patent number: 4946883
    Abstract: Curable fluororubber compositions comprising an organic fluororubber, an organopolysiloxane gum and an epoxy-containing organoalkoxysilane or partial hydrolyzate thereof, a reinforcing filler and an organoperoxide are characterized by excellent roll workability during roll milling and can be cured to yield a fluororubber which undergoes little deterioration in its mechanical properties at low temperatures.
    Type: Grant
    Filed: December 20, 1989
    Date of Patent: August 7, 1990
    Assignee: Toray Dow Corning Silicone
    Inventors: Kaoru Kunimatsu, Atsushi Komatsu