Abstract: A workcell for making parts in a vertical orientation from rigid sheet material capable of self-support on edge includes a plurality of CNC machines for performing machining operations on said sheet material in a vertical orientation. The CNC machines receive machine control data from a cell controller which, in turn, receives nest order packages from a factory system. The parts data from which the factory system constructs the nest order packages comes from the original engineering parts definition in a central data storage system which is the ultimate parts design authority of the assembly for which the parts are to be made. The rigid sheet material is transferred in a vertical orientation to and between the CNC machines in at least one automated handling cart. The cart has a transfer mechanism for transferring sheets of the rigid sheet material on edge between the cart and the CNC machines.

Abstract: An exception processing system for use in conjunction with manufacturing facilities, and automated manufacturing cells in particular is provided. The exception processor is adapted to receive alarms from a cell controller indicating that an unplanned event or exception has occurred in cell operation. The exception processor implements an automated recovery procedure that responds to the alarm, corrects the exception, and returns the cell to normal operation. The exception processor also statistically monitors cell operation in order to avoid exceptions before they occur, and to provide better control over cell processes.