Abstract: In one embodiment, the present invention relates to a method of making a highly reactive pozzolan, involving the steps of forming a slurry comprising metakaolin and a liquid; wet milling the slurry; and separating the metakaolin from the liquid to provide the highly reactive pozolan. In another embodiment, the present invention relates to a method of making a cement-based composition involving the steps of providing a highly reactive pozzolan by forming a slurry comprising metakaolin and a liquid, wet milling the slurry, and separating the metakaolin from the liquid; and combining the highly reactive pozzolan with at least one cementitious material.

Abstract: In one embodiment, the present invention relates to a method of making a highly reactive pozzolan, involving the steps of forming a slurry comprising metakaolin and a liquid; wet milling the slurry; and separating the metakaolin from the liquid to provide the highly reactive pozzolan. In another embodiment, the present invention relates to a method of making a cement-based composition involving the steps of providing a highly reactive pozzolan by forming a slurry comprising metakaolin and a liquid, wet milling the slurry, and separating the metakaolin from the liquid; and combining the highly reactive pozzolan with at least one cementitious material.

Abstract: In one embodiment, the present invention relates to a cement-based composition containing at least one cementitious material and at least one highly reactive pozzolan, wherein the highly reactive pozzolan comprises spray-dried metakaolin. In another embodiment, the present invention relates to a cement-based composition containing at least one cementitious material and at least one highly reactive pozzolan, wherein the highly reactive pozzolan is characterized as comprised of agglomerated beads of microparticles, the agglomerated beads having a median diameter of at least about 10 microns and the microparticles having a median diameter of about 5 microns or less.

Abstract: Disclosed are kaolin compositions of at least one hydrous kaolin characterized by a particle size distribution where 98% of the particles are less than about 2.mu., 90% are less than about 0.5.mu. and the median particle size is less than about 0.3.mu.. Also disclosed is a process which involves the steps (i) preparing an aqueous slurry of at least one hydrous kaolin; (ii) separating the particles from said slurry so that the particle size distribution is such that 98% of the particles are less than about 2.mu., 90% are less than about 0.5.mu. and a median particle size is less than about 0.3.mu.; and (iii) drying said separated particles. Pigment pastes and electrodeposition paints containing said compositions as well as cationic electrodeposition of said paint on a substrate and the article of manufacture prepared thereby are disclosed.