Patents by Inventor Karen E. Petrillo

Karen E. Petrillo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11022891
    Abstract: A method for removing photoresist bridging defects includes coating a photoresist layer over a dielectric layer formed over a substrate, applying a first developer that results in formation of one or more photoresist bridging defects, and applying a second developer to remove the one or more photoresist bridging defects. The first developer is an aqueous base developer and the second developer is a reverse tone weak developer (RTWD), the RTWD being a mixture of a first (good) solvent and a second (bad) solvent for the photoresist.
    Type: Grant
    Filed: November 1, 2017
    Date of Patent: June 1, 2021
    Assignee: International Business Machines Corporation
    Inventors: Zhenxing Bi, Karen E. Petrillo, Nicole A. Saulnier, Hao Tang
  • Patent number: 11022890
    Abstract: A method for removing photoresist bridging defects includes coating a photoresist layer over a dielectric layer formed over a substrate, applying a first developer that results in formation of one or more photoresist bridging defects, and applying a second developer to remove the one or more photoresist bridging defects. The first developer is an aqueous base developer and the second developer is a reverse tone weak developer (RTWD), the RTWD being a mixture of a first (good) solvent and a second (bad) solvent for the photoresist.
    Type: Grant
    Filed: February 23, 2017
    Date of Patent: June 1, 2021
    Assignee: International Business Machines Corporation
    Inventors: Zhenxing Bi, Karen E. Petrillo, Nicole A. Saulnier, Hao Tang
  • Publication number: 20200357666
    Abstract: A photoresist is developed on a semiconductor wafer. The wafer is introduced into a controlled cold temperature environment and is maintained there until inelastic thermal contraction of the developed photoresist material results in reducing the critical dimension (CD) of the photoresist by not less than 10% from its value before exposure to the controlled cold temperature environment. Then the semiconductor wafer is removed from the controlled cold temperature environment.
    Type: Application
    Filed: May 8, 2019
    Publication date: November 12, 2020
    Inventors: Karen E. Petrillo, Jennifer Fullam, Yongan Xu
  • Patent number: 10514605
    Abstract: The present invention provides a resist multilayer film-attached substrate, including a substrate and a resist multilayer film formed on the substrate, in which the resist multilayer film has an organic resist underlayer film difficultly soluble in ammonia hydrogen peroxide water, an organic film soluble in ammonia hydrogen peroxide water, a silicon-containing resist middle layer film, and a resist upper layer film laminated on the substrate in the stated order. There can be provided a resist multilayer film-attached substrate that enables a silicon residue modified by dry etching to be easily removed in a wet manner with a removing liquid harmless to a semiconductor apparatus substrate and an organic resist underlayer film required in the patterning process, for example, an ammonia aqueous solution containing hydrogen peroxide called SC1, which is commonly used in the semiconductor manufacturing process.
    Type: Grant
    Filed: July 24, 2018
    Date of Patent: December 24, 2019
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Seiichiro Tachibana, Tsutomu Ogihara, Hiroko Nagai, Romain Lallement, Karen E. Petrillo
  • Patent number: 10254652
    Abstract: An extreme ultraviolet lithography pattern stack, including, an inorganic hardmask layer, an under layer on the inorganic hardmask layer, and a resist layer on the under layer, where the inorganic hardmask layer, under layer, and resist layer have a combined thickness in the range of about 8.5 nm to about 70 nm.
    Type: Grant
    Filed: July 31, 2018
    Date of Patent: April 9, 2019
    Assignee: International Business Machines Corporation
    Inventors: Ekmini A. De Silva, Karen E. Petrillo, Indira P. Seshadri
  • Publication number: 20190041753
    Abstract: The present invention provides a resist multilayer film-attached substrate, including a substrate and a resist multilayer film formed on the substrate, in which the resist multilayer film has an organic resist underlayer film difficultly soluble in ammonia hydrogen peroxide water, an organic film soluble in ammonia hydrogen peroxide water, a silicon-containing resist middle layer film, and a resist upper layer film laminated on the substrate in the stated order. There can be provided a resist multilayer film-attached substrate that enables a silicon residue modified by dry etching to be easily removed in a wet manner with a removing liquid harmless to a semiconductor apparatus substrate and an organic resist underlayer film required in the patterning process, for example, an ammonia aqueous solution containing hydrogen peroxide called SC1, which is commonly used in the semiconductor manufacturing process.
    Type: Application
    Filed: July 24, 2018
    Publication date: February 7, 2019
    Applicants: SHIN-ETSU CHEMICAL CO., LTD., INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Seiichiro TACHIBANA, Tsutomu OGIHARA, Hiroko NAGAI, Romain LALLEMENT, Karen E. PETRILLO
  • Publication number: 20180348636
    Abstract: An extreme ultraviolet lithography pattern stack, including, an inorganic hardmask layer, an under layer on the inorganic hardmask layer, and a resist layer on the under layer, where the inorganic hardmask layer, under layer, and resist layer have a combined thickness in the range of about 8.5 nm to about 70 nm.
    Type: Application
    Filed: July 31, 2018
    Publication date: December 6, 2018
    Inventors: Ekmini A. De Silva, Karen E. Petrillo, Indira P. Seshadri
  • Patent number: 10082736
    Abstract: An extreme ultraviolet lithography pattern stack, including, an inorganic hardmask layer, an under layer on the inorganic hardmask layer, and a resist layer on the under layer, where the inorganic hardmask layer, under layer, and resist layer have a combined thickness in the range of about 8.5 nm to about 70 nm.
    Type: Grant
    Filed: January 13, 2017
    Date of Patent: September 25, 2018
    Assignee: International Business Machines Corporation
    Inventors: Ekmini A. De Silva, Karen E. Petrillo, Indira P. Seshadri
  • Publication number: 20180239254
    Abstract: A method for removing photoresist bridging defects includes coating a photoresist layer over a dielectric layer formed over a substrate, applying a first developer that results in formation of one or more photoresist bridging defects, and applying a second developer to remove the one or more photoresist bridging defects. The first developer is an aqueous base developer and the second developer is a reverse tone weak developer (RTWD), the RTWD being a mixture of a first (good) solvent and a second (bad) solvent for the photoresist.
    Type: Application
    Filed: November 1, 2017
    Publication date: August 23, 2018
    Inventors: Zhenxing Bi, Karen E. Petrillo, Nicole A. Saulnier, Hao Tang
  • Publication number: 20180239253
    Abstract: A method for removing photoresist bridging defects includes coating a photoresist layer over a dielectric layer formed over a substrate, applying a first developer that results in formation of one or more photoresist bridging defects, and applying a second developer to remove the one or more photoresist bridging defects. The first developer is an aqueous base developer and the second developer is a reverse tone weak developer (RTWD), the RTWD being a mixture of a first (good) solvent and a second (bad) solvent for the photoresist.
    Type: Application
    Filed: February 23, 2017
    Publication date: August 23, 2018
    Inventors: Zhenxing Bi, Karen E. Petrillo, Nicole A. Saulnier, Hao Tang
  • Publication number: 20180203355
    Abstract: An extreme ultraviolet lithography pattern stack, including, an inorganic hardmask layer, an under layer on the inorganic hardmask layer, and a resist layer on the under layer, where the inorganic hardmask layer, under layer, and resist layer have a combined thickness in the range of about 8.5 nm to about 70 nm.
    Type: Application
    Filed: January 13, 2017
    Publication date: July 19, 2018
    Inventors: Ekmini A. De Silva, Karen E. Petrillo, Indira P. Seshadri
  • Patent number: 8946866
    Abstract: An article including a microelectronic substrate is provided as an article usable during the processing of the microelectronic substrate. Such article includes a microelectronic substrate having a front surface, a rear surface opposite the front surface and a peripheral edge at boundaries of the front and rear surfaces. The front surface is a major surface of the article. A removable annular edge extension element having a front surface, a rear surface and an inner edge extending between the front and rear surfaces has the inner edge joined to the peripheral edge of the microelectronic substrate. In such way, a continuous surface is formed which includes the front surface of the edge extension element extending laterally from the peripheral edge of the microelectronic substrate and the front surface of the microelectronic substrate, the continuous surface being substantially co-planar and flat where the peripheral edge is joined to the inner edge.
    Type: Grant
    Filed: June 6, 2012
    Date of Patent: February 3, 2015
    Assignee: International Business Machines Corporation
    Inventors: Charles W. Koburger, III, Steven J. Holmes, David V. Horak, Kurt R. Kimmel, Karen E. Petrillo, Christopher F. Robinson
  • Publication number: 20120241913
    Abstract: An article including a microelectronic substrate is provided as an article usable during the processing of the microelectronic substrate. Such article includes a microelectronic substrate having a front surface, a rear surface opposite the front surface and a peripheral edge at boundaries of the front and rear surfaces. The front surface is a major surface of the article. A removable annular edge extension element having a front surface, a rear surface and an inner edge extending between the front and rear surfaces has the inner edge joined to the peripheral edge of the microelectronic substrate. In such way, a continuous surface is formed which includes the front surface of the edge extension element extending laterally from the peripheral edge of the microelectronic substrate and the front surface of the microelectronic substrate, the continuous surface being substantially co-planar and flat where the peripheral edge is joined to the inner edge.
    Type: Application
    Filed: June 6, 2012
    Publication date: September 27, 2012
    Applicant: International Business Machines Corporation
    Inventors: Charles W. Koburger, III, Steven J. Holmes, David V. Horak, Kurt R. Kimmel, Karen E. Petrillo, Christopher F. Robinson
  • Patent number: 8202460
    Abstract: An article including a microelectronic substrate is provided as an article usable during the processing of the microelectronic substrate. Such article includes a microelectronic substrate having a front surface, a rear surface opposite the front surface and a peripheral edge at boundaries of the front and rear surfaces. The front surface is a major surface of the article. A removable annular edge extension element having a front surface, a rear surface and an inner edge extending between the front and rear surfaces has the inner edge joined to the peripheral edge of the microelectronic substrate. In such way, a continuous surface is formed which includes the front surface of the edge extension element and the front surface of the microelectronic substrate, the continuous surface being substantially co-planar and flat where the peripheral edge is joined to the inner edge.
    Type: Grant
    Filed: September 22, 2005
    Date of Patent: June 19, 2012
    Assignee: International Business Machines Corporation
    Inventors: Charles W. Koburger, III, Steven J. Holmes, David V. Horak, Kurt R. Kimmel, Karen E. Petrillo, Christopher F. Robinson
  • Patent number: 7960095
    Abstract: Resist compositions having good footing properties even on difficult substrates are obtained by using a combination of base additives including a room temperature solid base, and a liquid low vapor pressure base. The compositions are especially useful on metal substrates such as chromium-containing layers commonly used in mask-making.
    Type: Grant
    Filed: February 11, 2004
    Date of Patent: June 14, 2011
    Assignee: International Business Machines Corporation
    Inventors: Wayne M. Moreau, Marie Angelopoulos, Wu-Song Huang, David R. Medeiros, Karen E. Petrillo
  • Patent number: 7736833
    Abstract: Multilayered resist structures including bilayer and top surface imaging which utilize tuned underlayers functioning as ARCs, planarizing layers, and etch resistant hard masks whose properties such as optical, chemical and physical properties are tailored to give a multilayer resist structure exhibiting high resolution, residue free lithography and methods of preparing these materials.
    Type: Grant
    Filed: October 2, 2007
    Date of Patent: June 15, 2010
    Assignee: International Business Machines Corporation
    Inventors: Marie Angelopoulos, Katherina E. Babich, Douglas Charles LaTulipe, Qinghuang Lin, David R. Medeiros, Wayne Martin Moreau, Karen E. Petrillo, John P. Simons
  • Patent number: 7709177
    Abstract: Multilayered resist structures including bilayer and top surface imaging which utilize tuned underlayers functioning as ARCs, planarizing layers, and etch resistant hard masks whose properties such as optical, chemical and physical properties are tailored to give a multilayer resist structure exhibiting high resolution, residue free lithography and methods of preparing these materials.
    Type: Grant
    Filed: October 2, 2007
    Date of Patent: May 4, 2010
    Assignee: International Business Machines Corporation
    Inventors: Marie Angelopoulos, Katherina E. Babich, Douglas Charles LaTulipe, Qinghuang Lin, David R. Medeiros, Wayne Martin Moreau, Karen E. Petrillo, John P. Simons
  • Publication number: 20080227030
    Abstract: Resist compositions having good footing properties even on difficult substrates are obtained by using a combination of base additives including a room temperature solid base, and a liquid low vapor pressure base. The compositions are especially useful on metal substrates such as chromium-containing layers commonly used in mask-making.
    Type: Application
    Filed: February 11, 2004
    Publication date: September 18, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Wayne M. Moreau, Marie Angelopoulos, Wu-Song Huang, David R. Medeiros, Karen E. Petrillo
  • Publication number: 20080124649
    Abstract: Multilayered resist structures including bilayer and top surface imaging which utilize tuned underlayers functioning as ARCs, planarizing layers, and etch resistant hard masks whose properties such as optical, chemical and physical properties are tailored to give a multilayer resist structure exhibiting high resolution, residue free lithography and methods of preparing these materials.
    Type: Application
    Filed: October 2, 2007
    Publication date: May 29, 2008
    Inventors: Marie Angelopoulos, Katherina E. Babich, Douglas Charles LaTulipe, Qinghuang Lin, David R. Medeiros, Wayne Martin Moreau, Karen E. Petrillo, John P. Simons
  • Publication number: 20080124650
    Abstract: Multilayered resist structures including bilayer and top surface imaging which utilize tuned underlayers functioning as ARCs, planarizing layers, and etch resistant hard masks whose properties such as optical, chemical and physical properties are tailored to give a multilayer resist structure exhibiting high resolution, residue free lithography and methods of preparing these materials.
    Type: Application
    Filed: October 2, 2007
    Publication date: May 29, 2008
    Inventors: Marie Angelopoulos, Katherina E. Babich, Douglas Charles Latulipe, Qinghuang Lin, David R. Medeiros, Wayne Martin Moreau, Karen E. Petrillo, John P. Simons