Abstract: The present invention is directed to a golf club head with an improved striking surface. The grooves are machined into the strike surface with tight tolerances. The grooves have sharp edges, radiused ends, and a draft angle between about 2° and 12°. The striking face is machined such that it has a uniform texture with a roughness of more than 40 Ra. The grooves may contain a plurality of portions, including a radiused or angled portion, a portion having substantially parallel walls, a portion having a v-shape, and a curved portion. The grooves may also be characterized by various dimensions, including draft angle, inclusive side wall angle, width, depth, cross-sectional area, spacing, and pitch ratio. Preferred values for these dimension are provided.

Abstract: A method for making golf club heads includes using direct metal laser sintering (DMLS), selective laser melting (SLM) and other computer controlled high energy sintering or melting techniques to form club heads with customized user parameters. The powdered metals can be selected by type and quantity to achieve a desired density or weight distribution. Club heads made by these techniques are characterized by having customized parameters chosen for individual golfers. By sintering powdered metal to form areas of different porosity, club heads with desired weight distributions can be achieved.

Abstract: A golf club head having a cavity back design with a cavity therein for placement of lightweight dual-durometer silicone. The club head is prepared by brushing an adhesive onto the interior wall, but omitting a pre-selected area of the wall to allow silicone to shrink away at the omitted area to allow for control of the shrinkage. A first shot of 80 Shore A silicone is placed into the cavity and disposed against the interior wall. Next, a softer 50 Shore A silicone is juxtaposed against the first shot of silicone and it is pressed using a hot mold finishing tool wherein a substantial portion of the cavity is filled. A polycarbonate insert is attached to an outer surface of the second silicone to provide a zero gap appearance. A tan delta ratio of the first silicone to the second silicone is greater than 1.6. A storage modulus of the first silicone is at least three times greater than the second silicone. And, a loss modulus of the first silicone is at least ten times the second silicone.

Abstract: A hitting face of a golf club head having improved flexural stiffness properties. In one embodiment, the hitting face is made from multiple materials. The main portion of the hitting face is a plate-like face made from a first material having a first density. An internal insert made from a second material having a second density that is greater than the first density is attached directly or indirectly to the plate-like face at or near the geometric center thereof. The internal insert increases the flexural stiffness of in a central zone of the hitting face so that a golf club head that has a larger zone of substantially uniform high initial ball speed. In another embodiment, the hitting face includes an insert that includes main plate and at least one wing extending therefrom. The insert is welded to the golf club head so that the main plate does not deflect separately from the remainder of the hitting face. The geometry of the insert controls the stiffness in the axial directions.

Abstract: The present invention is directed at a quick release connection system to facilitate customization of golf clubs. It can be used to interchange shafts, removable weights, or soleplates quickly and easily. Teeth are disposed on the inside of a frame so that a shaft may be inserted with minimal resistance, but cannot be removed without specific steps which may require the use of a simple tool. Strengthening and interlock devices are provided to ensure performance quality akin to traditional golf clubs.

Abstract: The present invention is directed to a set of iron-type golf clubs having a progressive sole configuration through the set. In particular, the inventive golf clubs include a consistent relationship between the ground contact and center of gravity throughout the set and a progressive sole configuration that provides desired bounce for each club within the set. The progressive sole configuration includes a progressive sole camber throughout the set of iron-type golf clubs.

Abstract: The present invention is directed to an iron-type golf club that may be included in a set. In particular, the inventive golf club includes an adjustable hosel coupling and a mechanism for altering the sole configuration. The golf club may be included in a set having a progressive sole configuration that provides desired bounce for each club within the set.

Abstract: The present invention is directed at a quick release connection system to facilitate customization of golf clubs. It can be used to interchange shafts, removable weights, or soleplates quickly and easily. Teeth are disposed on the inside of a frame so that a shaft may be inserted with minimal resistance, but cannot be removed without specific steps which may require the use of a simple tool. Strengthening and interlock devices are provided to ensure performance quality akin to traditional golf clubs.

Abstract: The present invention is directed to a set of iron-type golf clubs having a progressive sole configuration through the set. In particular, the inventive golf clubs include a consistent relationship between the ground contact and center of gravity throughout the set and a progressive sole configuration that provides desired bounce for each club within the set. The progressive sole configuration includes a progressive sole camber throughout the set of iron-type golf clubs.

Abstract: A golf club head is presented comprising a sole including a removable panel secured to the sole via a non-threaded attachment assembly. Further, the removable panel may have a large surface area relative to its thickness, resulting in a chip-like or wafer-like weight member. This design allows the mass of the removable panel to be spread substantially along the surface of the sole as opposed to in the interior of the club head. The golf club head may comprise more than one removable panel. A removable panel of the present invention may generally comprise one or more discrete areas of higher basis weight or higher density. Even further, the removable panel may generally be releasably attached via a quick disconnect mechanism that allows easy interchangeability.

Abstract: A golf club head is presented comprising a sole including a removable panel secured to the sole via a non-threaded attachment assembly. Further, the removable panel may have a large surface area relative to its thickness, resulting in a chip-like or wafer-like weight member. This design allows the mass of the removable panel to be spread substantially along the surface of the sole as opposed to in the interior of the club head. The golf club head may comprise more than one removable panel. A removable panel of the present invention may generally comprise one or more discrete areas of higher basis weight or higher density. Even further, the removable panel may generally be releasably attached via a quick disconnect mechanism that allows easy interchangeability.

Abstract: A set of golf clubs having a plurality of construction types. The clubs of each construction type are constructed to have a volumetric bias in a pre-selected range.

Abstract: A golf club head having a cavity back design with a cavity therein for placement of lightweight dual-durometer silicone. The club head is prepared by brushing an adhesive onto the interior wall, but omitting a pre-selected area of the wall to allow silicone to shrink away at the omitted area to allow for control of the shrinkage. A first shot of 80 Shore A silicone is placed into the cavity and disposed against the interior wall. Next, a softer 50 Shore A silicone is juxtaposed against the first shot of silicone and it is pressed using a hot mold finishing tool wherein a substantial portion of the cavity is filled. A polycarbonate insert is attached to an outer surface of the second silicone to provide a zero gap appearance. A tan delta ratio of the first silicone to the second silicone is greater than 1.6. A storage modulus of the first silicone is at least three times greater than the second silicone. And, a loss modulus of the first silicone is at least ten times the second silicone.

Abstract: The present invention is directed to a golf club head with an improved striking surface. The grooves are machined into the strike surface with tight tolerances. The grooves have sharp edges, radiused ends, and a draft angle between about 2° and 12°. The striking face is machined such that it has a uniform texture with a roughness of more than 40 Ra. The grooves may contain a plurality of portions, including a radiused or angled portion, a portion having substantially parallel walls, a portion having a v-shape, and a curved portion. The grooves may also be characterized by various dimensions, including draft angle, inclusive side wall angle, width, depth, cross-sectional area, spacing, and pitch ratio. Preferred values for these dimension are provided.

Abstract: The present invention is directed at a quick release connection system to facilitate customization of golf clubs. It can be used to interchange shafts, removable weights, or soleplates quickly and easily. Teeth are disposed on the inside of a frame so that a shaft may be inserted with minimal resistance, but cannot be removed without specific steps which may require the use of a simple tool. Strengthening and interlock devices are provided to ensure performance quality akin to traditional golf clubs.

Abstract: The iron golf club head (20) of the present invention is preferably composed of three main components: a main body (22), a central member (24) and a mass member (25). The Mass member (25) is preferably composed of a high density material such as a nickel-tungsten alloy. The central member (24) is preferably composed of a lightweight, non-metal material. The main body (22) is preferably composed of a titanium alloy material. The iron golf club head (20) preferably has high moments of inertia Izz and Ixx, and a low center of gravity.