Patents by Inventor Karl A. Schwetz

Karl A. Schwetz has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20090017200
    Abstract: A method for producing a ceramic coating of metallic and/or ceramic surfaces and products in reactors, process plants and combustion plants includes applying a mixture of fine-particle boron nitride, at least one inorganic binding agent of medium particle size in the nanometer range, containing substantially Al2O3, AlO(OH), ZrO2, Y—ZrO2, TiO2, Fe2O3 and/or SnO2 or an associated precursor compound and at least one solvent and/or water onto a metallic and/or ceramic surfaces or product, and burning the applied mixture into a coating through heating.
    Type: Application
    Filed: September 23, 2008
    Publication date: January 15, 2009
    Inventors: Olaf BINKLE, Stefan Faber, Ralph Nonninger, Romeo Volz, Karl Schwetz, Martin Engler, Helmut Schmidt, Mesut Aslan, Robert Drumm, Hareesh Nair, Klaus Endres, Bernd Reinhard
  • Patent number: 7309672
    Abstract: This disclosure describes sintered bodies comprising about 90 wt % to about 99 wt % of boron carbide, having a B:C atomic ratio ranging from 3.8 to 4.5:1; 0 to 1 wt % free carbon; 0 to 1 wt % BN or AlN, remainder an oxide binder phase; said sintered body having a uniform microstructure composed of substantially equiaxed grains of said boron carbide; the oxide binder phase comprising at least a rare earth aluminate and optionally Al2O3 or other ternary or binary phases of rare earth oxide-alumina systems; the binder phase being present in form of pockets at the multiple grain junctions and the density of no more than 2.6 g/cm3. Also described is a manufacturing process for the above described substantially pore-free, sintered boron carbide materials with high strength and fracture toughness, which can be used for production of large-area parts. This is achieved by liquid phase low temperature-low pressure hot pressing of boron carbide in an argon atmosphere.
    Type: Grant
    Filed: July 5, 2005
    Date of Patent: December 18, 2007
    Assignee: Ceradyne, Inc.
    Inventors: Biljana Mikijelj, Georg Victor, Karl A. Schwetz
  • Publication number: 20070054057
    Abstract: The invention relates to corrosion-resistant, temperature-stable, durable mould release layers, suitable for the die casting of non-ferrous metals, comprising boron nitride and slips for production thereof, a method for production of the slips, a method for production of the mould release layers and the use of the mould release layers.
    Type: Application
    Filed: June 11, 2004
    Publication date: March 8, 2007
    Applicant: ESK CERAMICS GMBH & CO. KG
    Inventors: Peter Matje, Martin Engler, Karl Schwetz, Mesut Aslan, Robert Drumm, Klaus Endres, Hareesh Nair, Bernd Reinhard, Helmut Schmidt
  • Publication number: 20070010391
    Abstract: This disclosure describes sintered bodies comprising about 90 wt % to about 99 wt % of boron carbide, wherein the B:C atomic ratio ranges from 3.8 to 4.5:1; 0 to 1 wt % free carbon; 0 to 1 wt % BN or AlN, remainder an oxide binder phase; said sintered body having a uniform microstructure composed of substantially equiaxed grains of said boron carbide; the oxide binder phase comprising a least a rare earth aluminate and optionally other ternary or binary phases of rare earth oxide—alumina systems; the binder phase being present in form of pockets at the multiple grain junctions and the density of no more than 2.6 g/cm3. Also described is a manufacturing process for the above described substantially pore-free, sintered boron carbide materials with high strength and fracture toughness, which can be used for production of large-area parts. It is achieved by liquid phase low temperature—low pressure hot pressing of boron carbide in an argon atmosphere.
    Type: Application
    Filed: July 5, 2005
    Publication date: January 11, 2007
    Inventors: Biljana Mikijelj, Georg Victor, Karl Schwetz
  • Patent number: 6777076
    Abstract: Shaped body based on polycrystalline SiC and having a density of greater than 90% of its theoretical density and an adherent graphite layer on its surface, wherein the graphite layer is crystalline, has a thickness of 0.1-100 &mgr;m and has been produced by thermal surface decomposition of the SiC after it has been sintered to closed porosity.
    Type: Grant
    Filed: September 6, 2001
    Date of Patent: August 17, 2004
    Assignee: Wacker-Chemie GmbH
    Inventors: Hubert Thaler, Karl Schwetz, Armin Kayser
  • Publication number: 20020074744
    Abstract: Shaped body based on polycrystalline SiC and having a density of greater than 90% of its theoretical density and graphite layer on its surface, wherein the graphite layer is crystalline, has a thickness of 0.1-100 &mgr;m and has been produced by thermal surface decomposition of the SiC after it has been sintered to closed porosity.
    Type: Application
    Filed: September 6, 2001
    Publication date: June 20, 2002
    Applicant: Wacker-Chemie GmbH
    Inventors: Hubert Thaler, Karl Schwetz, Armin Kayser
  • Patent number: 4970036
    Abstract: The invention relates to a process for producing green compacts by the slip-casting process, injection-molding process or extrusion process from sinterable mixtures based on a starting powder mixture containing silicon nitride, and, if appropriate, aluminum nitride and/or alumina and other oxides as sinter aids. The dispersant and binder used is a magnesium chloride hydrate as a mixture with magnesium oxide and water and, after molding, the mixtures are hardened at temperatures from 30.degree. to 60.degree. C. In addition, ceramic fibers, such as silicon carbide, can also be processed as fillers. The green compacts thus produced are sufficiently stable, so that they can be worked mechanically.
    Type: Grant
    Filed: July 5, 1989
    Date of Patent: November 13, 1990
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Hubert Thaler, Dietrich Lange, Karl A. Schwetz
  • Patent number: 4756482
    Abstract: The invention is a process for the manufacture of sinterable silicon carbide and/or boron carbide powders having a maximum particle size of 1 .mu.m and finer. The process is carried out by wet grinding in aqueous suspension using mills charged with a grinding medium and with the addition of antioxidants in the presence of surfactants and subsequent wet chemical treatment with an aqueous potassium hydroxide solution. The wet grinding can be carried out, for example, with the addition of hydroquinone in the presence of quaternary ammonium salts and the wet chemical treatment with a 5-50% by weight aqueous potassium hydroxide solution under normal pressure at temperatures in the range of from room temperature to the boiling temperature of the reaction mixture or under elevated pressure at temperatures of up to 300.degree. C.
    Type: Grant
    Filed: July 22, 1987
    Date of Patent: July 12, 1988
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Peter Matje, Karl A. Schwetz
  • Patent number: 4614724
    Abstract: The invention relates to polycrystalline sintered compact based on europium hexaboride having a density of at least 85% of the theoretical density. The compacts comprise EuB.sub.6, from about 0.1 to 10% by weight of B.sub.4 C and, optionally, amorphous carbon, and have a total of Eu+B+C of at least 98.5% by weight. They have a homogeneous microstructure with mean grain sizes of less than 20 .mu.m, in which, in addition to the crystalline phase EuB.sub.6-x C.sub.x, in which x has values of from 0 to 0.25, B.sub.4 C can be detected as a separate, finely divided, crystalline phase.The sintered compacts can be manufactured from powder mixtures comprising europium hexaboride of stoichiometric composition and additions of boron carbide and/or mixtures of a carbon-containing material and a boron component by means of hot pressing in graphite moulds, by means of isostatic hot pressing in casings that can be sealed so that they are gas-impermeable, or by means of pressureless sintering.
    Type: Grant
    Filed: December 19, 1983
    Date of Patent: September 30, 1986
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Heinrich Knoch, Karl A. Schwetz, Alfred Lipp, Eckhart Bechler
  • Patent number: 4564601
    Abstract: The invention is substantially pore-free shaped articles which consist essentially of polycrystalline .alpha.- or .beta.-silicon carbide in the form of a single-phase homogeneous microstructure having grain sizes not exceeding 8 .mu.m, and which are manufactured from SiC powder, without the concomitant use of sintering aides, by isostatic hot-pressing in a vacuum-tight casing at temperatures of from about 1900.degree. C. to 2300.degree. C. and at pressures of from about 100 to 400 MPa. The SiC starting materials have .alpha.- and/or .beta.-SiC powders having a total content of metallic impurities not exceeding 0.1% by weight and a particle size of 4 .mu.m and finer.
    Type: Grant
    Filed: August 29, 1984
    Date of Patent: January 14, 1986
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Jochen Kriegesmann, Klaus Hunold, Alfred Lipp, Klaus Reinmuth, Karl A. Schwetz
  • Patent number: 4524138
    Abstract: The invention provides substantially pore-free sintered polycrystalline articles comprising .alpha.-silicon carbide, boron carbide and free carbon, the quantitative proportions of which, in percent by weight, are defined by the trapezoidal area having, in the ternary system B/Si/C of FIG. 1 the corner pointsa=89.0% B.sub.4 C, 9.9% .alpha.-Sic, 1.1% Cb=9.9% B.sub.4 C, 89.0% .alpha.-SiC, 1.1% Cc=9.0% B.sub.4 C, 81.0% .alpha.-Sic, 10.0% Cd=81.0% B.sub.4 C, 9.0% .alpha.-SiC, 10.0% CThe articles have a density of at least 99% of the theoretical density, an average structural grain size of less than 20 .mu.m and a 4-point flexural strength of at least 400 N/mm.sup.2. They are manufactured from fine-grained mixtures of .alpha.-silicon carbide, boron carbide, carbon and/or material that can be coked to form carbon, in a two-stage sintering process. In the first stage, green bodies preshaped from the powder are subjected to pressureless sintering to a density of at least 95% TD at from 1950.degree. to 2150.degree. C.
    Type: Grant
    Filed: May 5, 1983
    Date of Patent: June 18, 1985
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Karl A. Schwetz, Klaus Reinmuth, Klaus Hunold, Franz Isemann
  • Patent number: 4230497
    Abstract: There are provided shaped articles of polycrystalline silicon carbide having densities of at least 97% and improved mechanical properties particularly at high temperatures, said articles consisting ofat least 95.4% by weight of .alpha.-silicon carbide,about 0.1 to 2.0% by weight of additional carbon,about 0.2 to 2.0% by weight of aluminium,about 0 to 0.5% by weight of nitrogen, andabout 0 to 0.1% by weight of oxygen,the .alpha.-silicon carbide being in the form of a homogeneous microstructure with an average grain size of less than 10 .mu.m.There is also provided a process for the preparation of such articles by pressureless sintering submicron powder compacts consisting of .alpha.-silicon carbide and aluminium- and carbon-containing additives as sintering aids.
    Type: Grant
    Filed: February 26, 1979
    Date of Patent: October 28, 1980
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Karl A. Schwetz, Alfred Lipp
  • Patent number: 4195066
    Abstract: A method of producing dense shaped articles of pure boron carbide that optionally contain 0.1 to 8% by weight of free carbon in the form of graphite is disclosed involving the steps of homogeneously mixing boron carbide in submicron powder form with small quantities of a carbon containing additive, forming the powder mixture into a shaped green body and then sintering the body in a controlled atmosphere and in the absence of external pressure at a temperature of about 2100.degree.-2200.degree. C. The shaped articles thus obtained are polycrystalline and, insofar as they correspond to the stoichiometric composition B.sub.4 C, single-phase; they have an average grain size of not more than 10 .mu.m, a density of at least 90% of the theoretical density of boron carbide and a flexural strength of at least 300 N/mm.sup.2. The fracture mode of the sintered articles is completely transcrystalline.
    Type: Grant
    Filed: November 15, 1978
    Date of Patent: March 25, 1980
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Karl A. Schwetz, Georg Vogt
  • Patent number: 4118256
    Abstract: A process for the production of oxygen free copper castings and moldings, which contain 0.05 to 0.2% by weight of boron as micro-alloy element, by deoxidation of oxygen containing copper melts by means of calcium hexaboride, comprising introducing 0.3-1% by weight of a CaB.sub.6 into the copper melt, the CaB.sub.6 containing at least 3% C calculated on the weight of the CaB.sub.6, subsequently subjecting the cooled melt, if desired while molding the same, to a solution annealing operation and following up with a storage for an extended time.
    Type: Grant
    Filed: November 4, 1976
    Date of Patent: October 3, 1978
    Assignee: Electroschmelzwerk Kempten GmbH
    Inventors: Karlheinz G. Schmitt-Thomas, Alfred Lipp, Karl Schwetz