Patents by Inventor Karl Brotzmann
Karl Brotzmann has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 4827486Abstract: To save energy in the production of steel in an electric arc furnace while increasing the total input of energy, the employment of carbonaceous fuels and oxygen-containing gases is proposed. The oxygen or the oxygen-containing gases are led into the furnace in the upper part of the furnace through stationary top blow-in devices (4) into the space between the pitch circle of the electrodes (10) and the furnace wall (3). The resulting intense gas flow repeatedly sucks in the reaction gases arising from the scrap or the melt being formed and burns them. The heat thus set free is transferred to the scrap and/or the melt with a thermal efficiency of at least 70%. By nozzles (2) arranged below the surface of the bath, and preferably in the furnace floor, preferably oxidizing gases are led into the melt and solid materials, particularly carbonaceous fuels, are supplied to the melt through one or more hollow electrodes (6) with an abrasion-resistant cladding.Type: GrantFiled: August 25, 1987Date of Patent: May 2, 1989Assignee: Klockner Cra Technologie GmbHInventors: Karl Brotzmann, Ernst Fritz
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Patent number: 4798624Abstract: A method for the melt reduction of iron ores, in which iron oxide in the liquid state is substantially reduced and the energy required for the heat balance of the process is generated by adding carbonaceous fuels to the melt and by afterburning the resulting reaction gases, mainly CO and H.sub.2. The reaction gases are afterburned successively two or more times in oxygen-containing gas jets that blow into reaction spaces which are effectively independent of each other.Type: GrantFiled: March 9, 1987Date of Patent: January 17, 1989Assignee: Kloeckner CRA Technologie GmbHInventors: Karl Brotzmann, Hans-Georg Fassbinder, Richard E. Turner, deceased
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Patent number: 4772318Abstract: In a process for the production of steel from scrap in a refining vessel having feed nozzles below the surface of the steel bath and top-blowing devices and in which carbonaceous solid fuel and oxygen-containing gases are used as reagents, the same reagents are used to supply heat to the scrap and to the melt in the refining vessel and the resulting gaseous reaction products are after-burned with preheated air.Type: GrantFiled: March 4, 1987Date of Patent: September 20, 1988Assignee: Klockner CRA Technologie GmbHInventors: Karl Brotzmann, Richard E. Turner, deceased
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Patent number: 4673167Abstract: This invention relates to a method for installing a converter bottom, using not only bottom bricks of commercial brick formats but also shaped and fitting bricks, the largest area on a bottom plate being lined with bottom bricks of commercial brick formats, leaving a space free. After the bottom has been inserted into the converter, shaped bricks are laid one beside the other in the free edge area adjacent to the converter walling, the sides of these bricks facing the converter walling being fitted to the curvature of the converter walling. These shaped bricks are of a size such that a free space exceeding one joint width remains between each shaped brick and the adjacent bottom brick. Fitting bricks true to dimensions are laid in these free spaces.Type: GrantFiled: September 16, 1986Date of Patent: June 16, 1987Assignee: Kloeckner CRA Technologie GmbHInventors: Karl Brotzmann, Paul-Gerhard Mantey
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Patent number: 4566904Abstract: With the process for the production of iron from an iron-oxygen combination, preferably ore, the iron-oxygen combination is essentially reduced in an ore reduction vessel with a reaction gas from a melting crucible, then supplied to this melting crucible and melted by adding carbon-containing fuels and oxygen-containing gases.According to the invention, the reaction gases escaping from the melted iron are partially subjected to after-burning in the melting crucible. The thus developing heat is largely transmitted to the melted material and the reaction gases are cooled and reduced with reducing agents on their way to the ore reduction vessel.Type: GrantFiled: May 18, 1984Date of Patent: January 28, 1986Assignee: Klockner CRA Technologie GmbHInventors: Ludwig von Bogdandy, Karl Brotzmann
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Patent number: 4407490Abstract: A method and a means for introducing close-grained carbonaceous fuels, which are suspended in a carrier gas, and oxygen into an iron melting bath are described.In this method the fuel and the oxygen can be alternately introduced through the same introduction passage of a tuyere into an iron melting bath below the surface of the bath.The means provides for alternate supply of fuel or oxygen and is regulated by means of the oxygen line pressure.Type: GrantFiled: July 21, 1981Date of Patent: October 4, 1983Assignee: Eisenwerk-Gesellschaft Maximilianshutte mbHInventors: Karl Brotzmann, Hans-Georg Fassbinder
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Patent number: 4357160Abstract: A method of heating solid, iron-containing materials in a steel-making converter which includes one or more injection nozzles in a lower nozzle plane and one or more injection nozzles in an upper nozzle plane, the nozzles in each plane being capable of supplying carbonaceous fuels and/or oxygen gas into the converter; the method including supplying fluid carbonaceous fuels (oil and/or gas) and oxygen gas through all the injection nozzles to the interior of the converter so that the fuels will burn and preheat the solid, iron-containing materials, these materials eventually forming a melt at the bottom of the converter; stopping the supply of fluid carbonaceous fuels and instead supplying pulverized carbonaceous fuels through the injection nozzles in the lower nozzle plane once the formed melt has a sufficient depth that it contacts the injection nozzles in the lower nozzle plane, stopping the supply of fluid carbonaceous fuels through the injection nozzles in the upper nozzle zone and the supply of pulverizedType: GrantFiled: December 10, 1980Date of Patent: November 2, 1982Assignee: Klockner-Werke AGInventors: Ludwig von Bogdandy, Karl Brotzmann
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Patent number: 4356035Abstract: Oxygen is introduced onto the surface of a molten ferrous metal through at least one water-cooled lance disposed above the melt surface while an oxygen free gas in which is entrained ground solids is intermittently introduced into the molten ferrous metal through tuyeres disposed below the melt surface.Type: GrantFiled: December 10, 1980Date of Patent: October 26, 1982Assignee: Eisenwerk-Gesellschaft MaximilianshutteInventors: Karl Brotzmann, Paul Mantey
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Patent number: 4348227Abstract: In a process for the production of steel with low hydrogen content in a through-blowing oxygen converter with nozzles arranged below the bath surface in the refractory brick lining, the nozzles composed of concentric pipes for introducing oxygen sheathed by a protective medium, and with an oxygen lance projecting into the converter opening, for a hydrogen content as low as possible of about 2 ppm maximum, at least half the total quantity of oxygen is blown onto the bath and the nozzles arranged below the bath surface are temporarily operated toward the termination of refining with a hydrogen-free gas.Type: GrantFiled: July 24, 1980Date of Patent: September 7, 1982Assignee: Eisenwerk-Gesellschaft Maximilianshutte mbHInventor: Karl Brotzmann
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Patent number: 4330326Abstract: A method and a means for introducing close-grained carbonaceous fuels, which are suspended in a carrier gas, and oxygen into a molten iron bath are described.In this method the fuel and the oxygen can be alternately introduced through the same introduction passage of a tuyere into a molten iron bath below the surface of the bath.The means provides for alternate supply of fuel or oxygen and is regulated by means of the oxygen line pressure.Type: GrantFiled: August 11, 1980Date of Patent: May 18, 1982Assignee: Eisenwerk-Gesellschaft Maximilianshutte mbH.Inventors: Karl Brotzmann, Hans-Georg Fassbinder
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Patent number: 4322244Abstract: A process for producing steel in a convertor in which energy is supplied by introducing carbon containing materials into a pig iron melt in said convertor and oxygen is supplied to said melt, and the supply of carbon containing materials to said melt is discontinued when the carbon in said melt is not lower than 2%, and thereafter completing the refining of said melt with oxygen whereby the nitrogen content of the finished steel produced is lower than it would have been had the supply of carbon to said melt been continued to the end of refining.Type: GrantFiled: December 3, 1980Date of Patent: March 30, 1982Assignee: Eisenwerk-Gesellschaft Maximilianshutte mbHInventors: Karl Brotzmann, Hans G. Fassbinder
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Patent number: 4304598Abstract: A procedure is provided for producing steel from solid, iron containing pieces such as scrap iron, solid pig iron, iron pellets, iron sponge and the like. The iron containing pieces are smelted in a blown oxygen converter equipped with submerged injection devices for oxygen and pulverized fuel. The pieces are first introduced into the converter and preheated and then they are contacted with a sufficient quantity of molten steel to substantially reduce the length of the smelting period and thereby conserve fuel. The molten steel used in the contacting step is recycled from the previous batch after having been retained for the meanwhile in a separate auxiliary ladle.Type: GrantFiled: September 19, 1980Date of Patent: December 8, 1981Assignee: Klockner-Werke AGInventors: Ludwig von Bogdandy, Karl Brotzmann
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Patent number: 4249719Abstract: A tuyere for the injection of both a refining gas such as oxygen into a melting or refining vessel, and a fluid protective medium such as a hydrocarbon gas or a liquid surrounding the injected refining gas, in which there is a solid center in the pipe through which the refining gas is suplied so that the refining gas enters the refining vessel as an annulus around which the protective fluid is disposed.The tuyere is installd in the refractory lining of the refining vessel and the fluids passing into the vessel through the tuyere are proportioned so that burning back of the tuyere and erosion or wear of the lining take place at the same rate.The protective medium cools the tuyere and avoids reactions between the refining gas and the tuyere material.Type: GrantFiled: August 7, 1975Date of Patent: February 10, 1981Assignee: Eisenwerk-Gesellschaft Maximilianshutte mbHInventors: Helmut Knuppel, Karl Brotzmann, Hans-Georg Fassbinder, Ernst Fritz
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Patent number: 4198230Abstract: A steelmaking process is described in which solid sources of iron (e.g. scrap) are charged into a convertor equipped with tuyeres through which air, oxygen or mixtures thereof can be blown into the convertor.The process includes (1) a preheating phase in which carbon carriers (fuels) are burned in the convertor to produce hot combustion gases which pass upwardly through solid sources of iron, until the same is heated to an average temperature between about 1000.degree. F. and 1200.degree. C., (2) a melting phase during which the solid sources of iron are melted; and (3) a refining stage in which the melt is refined by oxygen blown into said melt in the usual way.Type: GrantFiled: May 3, 1978Date of Patent: April 15, 1980Assignee: Eisenwerk-Gesellschaft Maximilianshutte mbHInventors: Karl Brotzmann, Hans-Georg Fassbinder
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Patent number: 4196159Abstract: A process for increasing the life of refractory masonry of furnaces and metallurgical vessels in which the masonry is exposed to oxidizing atmospheres at high temperatures and/or molten metals or slags which are highly erosive, which process consists in depositing carbon in the pores of such masonry by means of carbon carrying media which are decomposed when heated.Type: GrantFiled: February 15, 1978Date of Patent: April 1, 1980Assignee: Eisenwerk-Gesellschaft Maximilianshutte mbH.Inventors: Karl Brotzmann, Paul G. Mantey
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Patent number: 4195985Abstract: In the method of producing steel in a converter equipped with tuyeres that are shrouded with a protective medium which are disposed below the melt surface, oxygen is also introduced above the melt during at least a major part of the refining time with sufficient velocity to suck in large amounts of reaction products thereby increasing the proportion of the scrap that may be charged.Type: GrantFiled: December 1, 1978Date of Patent: April 1, 1980Assignee: Eisenwerk-Gesellschaft Maximilianshutte mbH.Inventor: Karl Brotzmann
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Patent number: 4171971Abstract: A method of manufacturing hot metal from iron oxide in a shaft furnace by means of reduction with CO and H.sub.2 is described in the case of which iron oxide and coke are placed in the shaft furnace. For the purpose of the coke combustion, oxygen or a gas containing oxygen is introduced together with a reduction gas having a temperature ranging from approximately 1300.degree. to 1500.degree. C., comprising for the most part CO and H.sub.2 and introduced from the hot metal zone of fusion into the furnace shaft. The flue gas of the shaft furnace is purified at least partly, whereby a backflow gas comprising for the most part CO and H.sub.2 is formed and introduced back into the shaft furnace. This method is characterized by the fact that it is especially economical.Type: GrantFiled: March 8, 1978Date of Patent: October 23, 1979Assignee: Eisenwerk-Gesellschaft Maximilianshutte mbHInventors: Karl Brotzmann, Hans-Georg Fassbinder
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Patent number: 4165980Abstract: The invention relates to a method of rapidly decarburizing a high-carbon ro-alloy with oxygen for avoiding an undesirable oxidation of the principal alloying elements, especially chromium or manganese, comprising blowing an oxidizing gas under the surface of a bath of molten ferro-alloy from one or more gas-jacketed nozzles in an amount ranging between substantially 3 and 15 m.sup.3 S.T.P. per metric ton of ferro-alloy with reduction of the carbon content of the ferro-alloy at a rate of about 0.2% to 1%. Comminuted solids, especially particles of oxides of alkaline-earth metals such as powdered lime, may be admixed with the oxidizing gas to prevent the ejection of molten metal from the bath.Type: GrantFiled: November 27, 1974Date of Patent: August 28, 1979Assignee: GfE Gesellschaft fur Elektrometallurgie mit Beschrankter HaftungInventors: Friedrich Breuer, Karl Brotzmann, Gunter Duderstadt, Rudolf Fichte, Fritz Stadler
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Patent number: 4139370Abstract: A ferro-alloy, namely ferrochrome or ferromanganese, is refined by being heated to at least 100.degree. C above its melting point to form a bath whereupon oxygen is blown into the melt, below the bath surface, within a protective gas envelope. The rate of oxygen blowing is so chosen that 1% of carbon is oxidized within a period not to exceed about ten minutes, preferably not more than five minutes.Type: GrantFiled: October 17, 1977Date of Patent: February 13, 1979Assignee: Gesellschaft fur Elektrometallurgie mbHInventors: Friedrich Breuer, Karl Brotzmann, Gunter Duderstadt, Rudolf Fichte, Fritz Stadler
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Patent number: 4123259Abstract: A procedure is described for supplying thermal energy to a steel melt by burning a fuel in a melt containing at most 0.10% carbon, by means of oxygen. Both the fuel and the oxygen are introduced into the steel melt beneath the surface of the melt. The method permits an increase in the scrap or other iron carriers, (ore, pellets, etc.) which can be processed. Apparatus for carrying out the process is also described.Type: GrantFiled: May 20, 1977Date of Patent: October 31, 1978Assignee: Eisenwerk-Gesellschaft Maximilianshutte mbHInventors: Helmut Knuppel, Karl Brotzmann, Hans G. Fassbinder