Patents by Inventor Karl E. SPRENTALL

Karl E. SPRENTALL has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11876295
    Abstract: An electromagnetic device includes: an electromagnetically reflective structure having an electrically conductive structure and a plurality of electrically conductive electromagnetic reflectors that are integrally formed with or are in electrical communication with the electrically conductive structure; wherein the plurality of reflectors are disposed relative to each other in an ordered arrangement; and, wherein each reflector of the plurality of reflectors forms a wall that defines and at least partially circumscribes a recess having an electrically conductive base that forms part of or is in electrical communication with the electrically conductive structure.
    Type: Grant
    Filed: April 19, 2018
    Date of Patent: January 16, 2024
    Assignee: ROGERS CORPORATION
    Inventors: Gianni Taraschi, Kristi Pance, Shawn P. Williams, Karl E. Sprentall, Stephen O′Connor, Murali Sethumadhavan, Michael S. White
  • Patent number: 11737366
    Abstract: A sensor apparatus includes a first of a plurality of layers having a top layer, a bottom layer, and at least one intermediate layer having an electrical conductor layer, each of the top layer, the bottom layer, and the at least one intermediate layer is disposed in direct contact with a respective adjacent layer. A second of the plurality of layers is disposed in direct contact with the first plurality of layers such that the bottom layer of the second plurality of layers is disposed in direct contact with the top layer of the first plurality of layers. The first and second plurality of layers are productive of a piezoelectric voltage absent of an external current producing device and in response to being deformed, and are productive of a change in capacitance in response to being deformed.
    Type: Grant
    Filed: February 23, 2018
    Date of Patent: August 22, 2023
    Assignee: ROGERS CORPORATION
    Inventors: Karl E. Sprentall, Trevor Polidore, Robert Mone, Michael Lunt, William Kwan
  • Patent number: 11637377
    Abstract: A method of making a dielectric, Dk, electromagnetic, EM, structure, includes: providing a first mold portion comprising substantially identical ones of a first plurality of recesses arranged in an array; filling the first plurality of recesses with a curable first Dk composition having a first average dielectric constant greater than that of air after full cure; placing a substrate on top of and across multiple ones of the first plurality of recesses filled with the first Dk composition, and at least partially curing the curable first Dk composition; and, removing the substrate with the at least partially cured first Dk composition from the first mold portion, resulting in an assembly having the substrate and a plurality of Dk forms including the at least partially cured first Dk composition, each of the plurality of Dk forms having a three dimensional, 3D, shape defined by corresponding ones of the first plurality of recesses.
    Type: Grant
    Filed: November 22, 2019
    Date of Patent: April 25, 2023
    Assignee: ROGERS CORPORATION
    Inventors: Gianni Taraschi, Kristi Pance, Stephen O'Connor, Christopher Brown, Trevor Polidore, Allen F. Horn, III, Dirk Baars, Roshin Rose George, Jared Duperre, Shailesh Pandey, Karl E. Sprentall, Shawn P. Williams, William Blasius
  • Patent number: 11626228
    Abstract: A magneto-dielectric material operable between a minimum frequency and a maximum frequency, having: a plurality of layers that alternate between a dielectric material and a ferromagnetic material, lowermost and uppermost layers of the plurality of layers each being a dielectric material; each layer of the plurality of ferromagnetic material layers having a thickness equal to or greater than 1/15th a skin depth of the respective ferromagnetic material at the maximum frequency, and equal to or less than ?th the skin depth of the respective ferromagnetic material at the maximum frequency; each layer of the plurality of dielectric material layers having a thickness and a dielectric constant that provides a dielectric withstand voltage across the respective thickness of equal to or greater than 150 Volts peak and equal to or less than 1,500 Volts peak; and, the plurality of layers having an overall thickness equal to or less than one wavelength of the minimum frequency in the plurality of layers.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: April 11, 2023
    Assignee: ROGERS CORPORATION
    Inventors: Karl E. Sprentall, Aniruddha J. Shere, Yajie Chen, Murali Sethumadhavan
  • Patent number: 11545753
    Abstract: An electromagnetic, EM, device, includes: a substrate having a dielectric layer and a first conductive layer at a first side of the substrate, the substrate having a via that extends at least partially through the substrate from the first side toward an opposing second side of the substrate; at least one dielectric structure having at least one non-gaseous dielectric material that forms a first dielectric portion that extends outward from the first side of the substrate, the first dielectric portion having a first average dielectric constant, the at least one dielectric structure further having a second dielectric portion that is contiguous with the first dielectric portion; wherein the second dielectric portion extends into the via of the substrate, the via having a mechanical interlock surface; and wherein the at least one dielectric structure includes a mechanical interlock between the second dielectric portion and the mechanical interlock surface of the via of the substrate.
    Type: Grant
    Filed: December 6, 2021
    Date of Patent: January 3, 2023
    Assignee: ROGERS CORPORATION
    Inventors: Stephen O'Connor, Gianni Taraschi, Christopher Brown, Kristi Pance, Karl E. Sprentall, Bruce Fitts, Dirk Baars, William Blasius, Murali Sethumadhavan, Roshin Rose George, Michael S. White, Michael Lunt, Sam Henson, John Dobrick
  • Publication number: 20220271440
    Abstract: A connected-DRA array including: a plurality of DRAs each having at least one volume of non-gaseous dielectric material; each of the plurality of DRAs having a proximal end and a distal end, and an overall height, H, from the proximal end to the distal end; wherein each of the plurality of DRAs is physically connected to at least one other of the plurality of DRAs via a relatively thin connecting structure being relatively thin as compared to an overall outside dimension of one of the plurality of DRAs, each connecting structure having a cross sectional overall height, h, as observed in the elevation view of the connected-DRA array, that is less than the overall height, H, of a respective connected DRA and being formed of a thin sheet of the at least one volume of non-gaseous dielectric material; wherein the thin sheet extends over a substantial portion of the connected-DRA array as observed in a plan view of the connected-DRA array.
    Type: Application
    Filed: February 10, 2022
    Publication date: August 25, 2022
    Inventors: Kristi Pance, Gianni Taraschi, Murali Sethumadhavan, Stephen O'Connor, Karl E. Sprentall, Shawn P. Williams
  • Patent number: 11367960
    Abstract: A dielectric resonator antenna (DRA) includes: a volume of a dielectric material configured to be responsive to a signal feed, the signal feed being productive of a main E-field component having a defined direction ? in the DRA; wherein the volume of a dielectric material includes a volume of non-gaseous dielectric material having an inner region having a dielectric medium having a first dielectric constant, the volume of non-gaseous dielectric material that is other than the inner region having a second dielectric constant, the first dielectric constant being less than the second dielectric constant; wherein the volume of non-gaseous dielectric material has a cross sectional overall height Hv as observed in an elevation view of the DRA, and a cross sectional overall width Wv in a direction parallel to the defined direction ? as observed in the plan view of the DRA; and wherein Hv is greater than Wv/2.
    Type: Grant
    Filed: September 9, 2020
    Date of Patent: June 21, 2022
    Assignee: ROGERS CORPORATION
    Inventors: Kristi Pance, Karl E. Sprentall, Shawn P. Williams, Robert C. Daigle, Stephen O'Connor, Gianni Taraschi
  • Patent number: 11367959
    Abstract: A method for the manufacture of a DRA, or an array of the DRA's, each DRA including: a substrate; and, a plurality of volumes of dielectric materials disposed on the substrate comprising N volumes, N being an integer equal to or greater than 3, disposed to form successive and sequential layered volumes V(i), i being an integer from 1 to N, wherein volume V(1) forms an innermost volume, wherein a successive volume V(i+1) forms a layered volume disposed over and at least partially embedding volume V(i), wherein volume V(N) at least partially embeds all volumes V(1) to V(N?1), the method including: forming on the substrate a first volume of the plurality of volumes of dielectric materials from a first dielectric material having a first dielectric constant; and, forming over the first volume a second volume of the plurality of volumes of dielectric materials with a second dielectric material having a second dielectric constant.
    Type: Grant
    Filed: November 22, 2019
    Date of Patent: June 21, 2022
    Assignee: ROGERS CORPORATION
    Inventors: Kristi Pance, Karl E. Sprentall, Shawn P. Williams, Robert C. Daigle
  • Publication number: 20220158351
    Abstract: An electromagnetic, EM, device, includes: a substrate having a dielectric layer and a first conductive layer at a first side of the substrate, the substrate having a via that extends at least partially through the substrate from the first side toward an opposing second side of the substrate; at least one dielectric structure having at least one non-gaseous dielectric material that forms a first dielectric portion that extends outward from the first side of the substrate, the first dielectric portion having a first average dielectric constant, the at least one dielectric structure further having a second dielectric portion that is contiguous with the first dielectric portion; wherein the second dielectric portion extends into the via of the substrate, the via having a mechanical interlock surface; and wherein the at least one dielectric structure includes a mechanical interlock between the second dielectric portion and the mechanical interlock surface of the via of the substrate.
    Type: Application
    Filed: December 6, 2021
    Publication date: May 19, 2022
    Inventors: Stephen O'Connor, Gianni Taraschi, Christopher Brown, Kristi Pance, Karl E. Sprentall, Bruce Fitts, Dirk Baars, William Blasius, Murali Sethumadhavan, Roshin Rose George, Michael S. White, Michael Lunt, Sam Henson, John Dobrick
  • Patent number: 11283189
    Abstract: A connected dielectric resonator antenna array (connected-DRA array) operational at an operating frequency and associated wavelength, includes: a plurality of dielectric resonator antennas (DRAs), each of the plurality of DRAs having at least one volume of non-gaseous dielectric material; wherein each of the plurality of DRAs is physically connected to at least one other of the plurality of DRAs via a relatively thin connecting structure, each connecting structure being relatively thin as compared to an overall outside dimension of one of the plurality of DRAs, each connecting structure having a cross sectional overall height that is less than an overall height of a respective connected DRA and being formed from at least one of the at least one volume of non-gaseous dielectric material, each connecting structure and the associated volume of the at least one volume of non-gaseous dielectric material forming a single monolithic portion of the connected-DRA array.
    Type: Grant
    Filed: April 19, 2018
    Date of Patent: March 22, 2022
    Assignee: ROGERS CORPORATION
    Inventors: Kristi Pance, Gianni Taraschi, Murali Sethumadhavan, Stephen O'Connor, Karl E. Sprentall, Shawn P. Williams
  • Patent number: 11239563
    Abstract: In an embodiment, an electromagnetic device, comprises a substrate a substrate comprising a dielectric layer and a first conductive layer; at least one dielectric structure comprising at least one non-gaseous dielectric material that forms a first dielectric portion that extends outward from the first side of the substrate, the first dielectric portion having an average dielectric constant and an optional second dielectric portion that extends into an optional via. The at least one dielectric structure is bonded to the substrate by at least one of: a mechanical interlock between the second dielectric portion and the substrate due to the at least one interlocking slot comprising a retrograde surface; an intermediate layer located in between the dielectric structure and the substrate having a roughened surface; or an adhesive material located in between the dielectric structure and the substrate.
    Type: Grant
    Filed: April 29, 2019
    Date of Patent: February 1, 2022
    Assignee: ROGERS CORPORATION
    Inventors: Stephen O'Connor, Gianni Taraschi, Christopher Brown, Kristi Pance, Karl E. Sprentall, Bruce Fitts, Dirk Baars, William Blasius, Murali Sethumadhavan, Roshin Rose George, Michael S. White, Michael Lunt, Sam Henson, John Dobrick
  • Publication number: 20220029297
    Abstract: A method of making a dielectric, Dk, electromagnetic, EM, structure, includes: providing a first mold portion comprising substantially identical ones of a first plurality of recesses arranged in an array; filling the first plurality of recesses with a curable first Dk composition having a first average dielectric constant greater than that of air after full cure; placing a substrate on top of and across multiple ones of the first plurality of recesses filled with the first Dk composition, and at least partially curing the curable first Dk composition; and, removing the substrate with the at least partially cured first Dk composition from the first mold portion, resulting in an assembly having the substrate and a plurality of Dk forms including the at least partially cured first Dk composition, each of the plurality of Dk forms having a three dimensional, 3D, shape defined by corresponding ones of the first plurality of recesses.
    Type: Application
    Filed: November 22, 2019
    Publication date: January 27, 2022
    Inventors: Gianni Taraschi, Kristi Pance, Stephen O'Connor, Christopher Brown, Trevor Polidore, Allen F. Horn, III, Dirk Baars, Roshin Rose George, Jared Duperre, Shailesh Pandey, Karl E. Sprentall, Shawn P. Williams, William Blasius
  • Patent number: 11108159
    Abstract: An electromagnetic device includes: a ground structure; a dielectric resonator antenna (DRA) disposed on the ground structure; an electromagnetic (EM) beam shaper disposed proximate the DRA; and, a signal feed electromagnetically coupled to the DRA. The EM beam shaper includes: an electrically conductive horn; a body of dielectric material having a dielectric constant that varies from an internal portion of the body to an outer surface of the body; or, both the electrically conductive horn and the body of dielectric material.
    Type: Grant
    Filed: November 13, 2019
    Date of Patent: August 31, 2021
    Assignee: ROGERS CORPORATION
    Inventors: Kristi Pance, Gianni Taraschi, Ingmar Cees Johannes van der Linden, Karl E. Sprentall
  • Patent number: 11031697
    Abstract: An electromagnetic, EM, device includes: a 3D body made from a dielectric material having a proximal end and a distal end; the 3D body having a first region toward the center of the 3D body made from a dielectric material having a first average dielectric constant, the first region extending at least partially to the distal end of the 3D body; and the 3D body having a second region outboard of the first region made from a dielectric material other than air having a second average dielectric constant that is greater than the first average dielectric constant, the second region extending from the proximal end to the distal end of the 3D body.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: June 8, 2021
    Assignee: ROGERS CORPORATION
    Inventors: Kristi Pance, Gianni Taraschi, Roshin Rose George, Sergio Clavijo, Shailesh Pandey, Karl E. Sprentall, Trevor Polidore, Stephen O'Connor, Jared DuPerre
  • Patent number: 11016574
    Abstract: A wearable electromagnetic, EM, apparatus includes: at least one antenna operable in a millimeter-wave-radar-based, MWRB, application; at least one computer processor disposed in signal communication with the at least one antenna; an attachment system configured and adapted to attach to an actor; the at least one antenna and the at least one computer processor disposed in a supported relationship with the attachment system, such that the attachment system with the supported at least one antenna and the at least one computer processor at least partially forms a wearable apparatus that is wearable by the actor.
    Type: Grant
    Filed: October 25, 2019
    Date of Patent: May 25, 2021
    Assignee: ROGERS CORPORATION
    Inventors: Shawn P. Williams, Gianni Taraschi, Sara G. Canzano, Kristi Pance, Christopher Brown, Karl E. Sprentall, Roshin Rose George
  • Publication number: 20210044022
    Abstract: An electromagnetic, EM, device, includes: a dielectric structure, comprising: a first dielectric portion, FDP, having a proximal end and a distal end, the FDP comprising a dielectric material other than air; and a second dielectric portion, SDP, disposed adjacent the FDP, the SDP having a proximal end and a distal end, the distal end of the SDP being disposed over and outward of the distal end of the FDP, the SDP comprising a dielectric material other than air; wherein the FDP and the SDP have different dielectric constants with respect to each other; wherein the SDP has an overall maximum height, HS, and an overall maximum width, WS, where HS is greater than WS; wherein HS is viewed in a direction from the proximal end to the distal end of the SDP, and WS is viewed in a direction orthogonal to HS.
    Type: Application
    Filed: September 9, 2020
    Publication date: February 11, 2021
    Inventors: Kristi Pance, Karl E. Sprentall, Shawn P. Williams
  • Publication number: 20210013613
    Abstract: A dielectric resonator antenna (DRA) includes: a volume of a dielectric material configured to be responsive to a signal feed, the signal feed being productive of a main E-field component having a defined direction ? in the DRA; wherein the volume of a dielectric material includes a volume of non-gaseous dielectric material having an inner region having a dielectric medium having a first dielectric constant, the volume of non-gaseous dielectric material that is other than the inner region having a second dielectric constant, the first dielectric constant being less than the second dielectric constant; wherein the volume of non-gaseous dielectric material has a cross sectional overall height Hv as observed in an elevation view of the DRA, and a cross sectional overall width Wv in a direction parallel to the defined direction ? as observed in the plan view of the DRA; and wherein Hv is greater than Wv/2.
    Type: Application
    Filed: September 9, 2020
    Publication date: January 14, 2021
    Inventors: Kristi Pance, Karl E. Sprentall, Shawn P. Williams, Robert C. Daigle, Stephen O'Connor, Gianni Taraschi
  • Patent number: 10892556
    Abstract: A dielectric resonator antenna, DRA, includes: an electrically conductive ground structure; a dielectric material disposed on the ground structure; a signal feed electromagnetically coupled to the dielectric material; wherein the dielectric material provides a continuous uninterrupted internal geometric path from a side of the signal feed to an opposing side through a top of the dielectric material that is configured to at least partially support a TE radiating mode; and, the dielectric material defining therein a first geometrical path having a first direction, as observed in a plan view of the DRA, and defining therein a second geometrical path having a second direction, as observed in the plan view of the DRA, that is orthogonal to the first direction of the first geometrical path, the second geometrical path having an effective dielectric constant that is less than an effective dielectric constant of the first geometrical path, the first geometrical path, relative to the second geometrical path, being a f
    Type: Grant
    Filed: February 26, 2020
    Date of Patent: January 12, 2021
    Assignee: ROGERS CORPORATION
    Inventors: Kristi Pance, Karl E. Sprentall, Shawn P. Williams
  • Patent number: 10854982
    Abstract: A dielectric resonator antenna (DRA) includes: an electrically conductive ground structure; at least one volume of a dielectric material disposed on the ground structure; a signal feed disposed and structured to be electromagnetically coupled to the at least one volume of a dielectric material; and an electrically conductive fence disposed circumferentially around the at least one volume of a dielectric material, and electrically connected with and forming part of the electrically conductive ground structure.
    Type: Grant
    Filed: June 28, 2019
    Date of Patent: December 1, 2020
    Assignee: ROGERS CORPORATION
    Inventors: Kristi Pance, Karl E. Sprentall, Shawn P. Williams
  • Patent number: 10811776
    Abstract: A dielectric resonator antenna (DRA) includes: a plurality of volumes of dielectric materials comprising N volumes, N being an integer equal to or greater than 3, disposed to form successive and sequential layered volumes V(i), i being an integer from 1 to N, wherein volume V(1) forms an innermost volume, wherein a successive volume V(i+1) forms a layered shell disposed over and at least partially embedding volume V(i), wherein volume V(N) at least partially embeds all volumes V(1) to V(N?1); and, wherein the DRA when excited via an electrical signal is configured to produce a far field 3D radiation pattern that occupies a topological space corresponding to a two-element homotopy group defined by a family of closed loop paths that are contractible at a single point, and by a family of closed loop paths that are not contractible at a single point.
    Type: Grant
    Filed: September 6, 2019
    Date of Patent: October 20, 2020
    Assignee: ROGERS CORPORATION
    Inventors: Kristi Pance, Karl E. Sprentall, Shawn P. Williams