Abstract: A system and method for improving the accuracy of a speckle-based image correlation displacement sensor provides ultra-high accuracy by ensuring that, in the absence of motion, the speckle image does not vary over time. In one embodiment, the speckle image is stabilized by reducing or compensating for laser diode wavelength changes. Various methods for stabilizing the wavelength include thermoelectric temperature control, measuring and correcting the wavelength by any suitable means, or providing a specific wavelength of light feedback from an external grating. Image stabilization may also be accomplished by monitoring the warm-up process of the system. Once the system is determined to have completed the warm-up process, an indicator is provided to the user to indicate that the system is ready for use. Sensor geometric configurations that reduce or eliminate wavelength-related errors are also disclosed.

Abstract: An optical displacement sensing device is provided for determining the relative displacement of a diffraction scale grating that may have a grating pitch less than the wavelength of the light of the sensing device. The sensing device includes a split light beam input portion for inputting two split light beams along respective light paths, and light beam directing elements for directing the two split beams along converging light paths toward a first zone on the scale grating to give rise to two diffracted beams along light paths which diverge. The sensing device further includes retroreflector elements for receiving the two diverging diffracted beams and retroreflecting them along light paths which converge toward a second zone on the scale grating to give rise to two later-diffracted light beams that are then directed to a shared zone. The retroreflectors may be positioned to eliminate cross-over beams and the need for polarizers.

Abstract: A speckle readhead includes a light source that outputs light towards an optically rough surface. Light scattered from this surface contains speckles. The scattered light is imaged onto an image detector, captured and stored. Subsequently, a second image is captured and stored. The two images are repeatedly compared at different offsets in a displacement direction. The comparison having the highest value indicates the amount of displacement between the readhead and the surface that occurred between taking the two images. An optical system of the readhead includes a lens and an aperture. The aperture can be round, with a diameter chosen so that the average size of the speckles is approximately equal to, or larger than, the dimensions of the elements of the image detector. The dimension of the aperture in a direction perpendicular to the direction of displacement can be reduced. Thus, the imaged speckles in that direction will be greater than the dimension of the image detector elements in that direction.

Abstract: An optical displacement sensing device is provided for determining the relative displacement of a diffraction scale grating that may have a grating pitch less than the wavelength of the light of the sensing device. The sensing device includes a split light beam input portion for inputting two split light beams along respective light paths, and light beam directing elements for directing the two split beams along converging light paths toward a first zone on the scale grating to give rise to two diffracted beams along light paths which diverge. The sensing device further includes retroreflector elements for receiving the two diverging diffracted beams and retroreflecting them along light paths which converge toward a second zone on the scale grating to give rise to two later-diffracted light beams that are then directed to a shared zone. The retroreflectors may be positioned to eliminate cross-over beams and the need for polarizers.

Abstract: An optical displacement sensing device is provided for determining the relative displacement of a diffraction grating scale along a measuring axis. The grating may be reflective and the grating pitch may be less than the wavelength of the light of the displacement sensing device. The sensing device includes a split light beam input portion for inputting two split light beams along respective light paths, and light beam directing elements for directing the two split beams to converge proximate to a first zone on the scale grating to give rise to two diffracted beams which diverge proximate to the first zone. The sensing device further includes retroreflector elements for receiving and retroreflecting the two diffracted beams to converge proximate to a second zone on the scale grating to give rise to two later-diffracted light beams which diverge and are directed to a shared zone.

Abstract: An absolute position transducer system has two members movable relative to each other and includes a code track transducer and at least one fine wavelength transducer. The code track is arranged to form a sequential pattern of base-N code words, where N is greater than two (i.e., non-binary). Each sequential non-binary code word identifies an absolute position of one member with respect to the other at a first resolution. Alternatively, the code track is arranged to form a pseudo-random non-binary code word pattern. In this case, the transducer system compares a non-binary code word with a look-up table to determine an absolute position of one member with respect to the other at a first resolution. In order to generate a non-binary code word pattern, code track transducer employs different-sized flux disrupters, different-sized flux enhancers, or a combination of flux disrupters and enhancers.

Abstract: An absolute position transducer system has two members movable relative to each other and includes a code track transducer and at least one fine wavelength transducer. The code track is arranged to form a sequential pattern of base-N code words, where N is greater than two (i.e., non-binary). Each sequential non-binary code word identifies an absolute position of one member with respect to the other at a first resolution. Alternatively, the code track is arranged to form a pseudo-random non-binary code word pattern. In this case, the transducer system compares a non-binary code word with a look-up table to determine an absolute position of one member with respect to the other at a first resolution. In order to generate a non-binary code word pattern, code track transducer employs different-sized flux disrupters, different-sized flux enhancers, or a combination of flux disrupters and enhancers.

Abstract: A high-accuracy inductive absolute position transducer system has two members movable relative to each other and includes a code track transducer and may include a fine track transducer. The code track transducers includes a code track transmitter winding and at least one set of code track receiver windings. Each set of code track receiver windings includes n balanced pairs. Each balanced pair extends along the measuring axis and includes a positive polarity winding and a negative polarity winding. A code track has a plurality of flux modulator zones distributed along the measuring axis. Flux modulators are formed in at least some of the flux modulator zones. A signal generating and processing circuit is connected to the transmitter winding and each balanced pair. The code track transmitter winding and each balanced pair form an inductive coupling.

Abstract: An electronic linear scale having a reduced offset position transducer that uses at least one coupling loop on a scale to inductively couple a transmitter winding on a read head to one or more receiver windings on the read head. The transmitter winding generates at least one primary magnetic field. The transmitter winding is inductively coupled to first loop portions of the coupling loops by the primary magnetic field. Second loop portions of the coupling loops generate secondary magnetic fields. Each receiver winding is inductively coupled to the second loop portions of the coupling loops by the secondary magnetic fields. At least one of the transmitter winding or the receiver windings is formed in a periodic pattern complementary to the dimensions of the coupling loops. Prescribed winding configurations are used to reduce the effects of extraneous inductive coupling in the device.

Abstract: A self-calibrating position transducer system and method uses the position transducer itself as a position reference during calibration, thus eliminating using an external reference during calibration. The transducer signals are sampled at a plurality of evenly-spaced positions within each sampled scale wavelength, using the transducer itself as a position reference. The calibration values for the DC signal offsets, the amplitudes and non-orthogonality of the fundamental signals, the amplitudes of the signal harmonic components and position offsets are then determined using Fourier analysis techniques. The transducer signals are corrected using the determined calibration values, which are in turn used to revise the stored calibration values in anticipation of the next calibration operation. The self-calibrating position transducer uses the stored calibration values to enhance its accuracy.

Abstract: A reduced offset position transducer uses at least one coupling loop on a scale to inductively couple a transmitter winding on a read head to one or more receiver windings on the read head. The transmitter winding generates at least one primary magnetic field. The transmitter winding is inductively coupled to first loop portions of the coupling loops by the primary magnetic field. Second loop portions of the coupling loops generate secondary magnetic fields. Each receiver winding is inductively coupled to the second loop portions of the coupling loops by the secondary magnetic fields. At least one of the transmitter winding or the receiver windings is formed in a periodic pattern complementary to the dimensions of the coupling loops. Prescribed winding configurations are used to reduce the effects of extraneous inductive coupling in the device.

Abstract: An electronic linear scale, which uses an induced current position transducer, includes a slider assembly mounted adjacent to an elongated beam. The slider assembly is mounted on one mounting member of a device such as a machine tool. The elongated beam is mounted on a second mounting member of the device. The first and second mounting members move relative to each other. The position of the slider assembly on the beam is indicative to of the position between the first and second mounting members. Relative movement is determined by an inductive read head mounted on the slider assembly that couples to flux modulators on the beam. The read head includes a transmitter winding and a pair of receiver windings, preferably fabricated in a planar form, carried by a common printed circuit board. The flux modulators, which can include flux disrupters and/or flux enhancers, are carried by the beam and modulate the magnetic fields produced by the transmitter.

Abstract: A pitch-compensated induced current position transducer includes a scale having a plurality of scale elements arranged along a measuring axis and a read head positioned adjacent to and movable relative to the scale. The read head has a transmitter winding that generates a changing magnetic field and at least one receiver winding. One of the transmitter winding and receiver winding is formed from a spatially modulated section having an associated phase. The spatially modulated section has flux coupling areas distributed relative to a plurality of polarity zones. The spatially modulated section has at least one pitch balancing section. In one type of pitch balancing section the positive polarity winding loops and the negative polarity winding loops have their centroid axes aligned.

Abstract: An electronic caliper using a low power induced current position transducer includes a slider assembly mounted on an elongated beam with first and second measuring jaws projecting from the main beam and slider assembly. The position of the slider assembly on the beam is indicative of the distance between the first and second jaws. A depth bar is also attached to, and projects from, the slider assembly. Relative movement between the measuring jaws is determined by an inductive read head mounted on the slider assembly that couples to flux modulators on the beam. The read head includes a transmitter winding and a pair of receiver windings carried by a common printed circuit board. The flux modulators, which can include both flux disrupters and flux enhancers, are carried by the beam and modulate the magnetic fields produced by the transmitter. Thus, the receiver windings produce output voltages corresponding to the overlap between the modulators and the receiver windings.

Abstract: An induced current position transducer has a multi-tap winding. The multi-tap winding allows for digital interpolation of position to a small fraction of a wavelength, thereby reducing the amount of analog interpolation performed by the transducer electronics. In addition, a multi-tap receiver winding enhances the total output signal strength, thereby allowing a smaller receiver winding length along the direction of the measurement axis. Furthermore, a multi-tap receiver winding exhibits low impedance, thereby improving the output signal time constant. The multi-tap receiver winding of this invention comprises a plurality of receiver winding loops offset with respect to each other along the measuring axis, and electrically connected in series. Preferably, the signal contributions of each loop combine to form a "vector circle".

Abstract: An electronic caliper having a reduced offset position transducer that uses two sets of coupling loops on a scale to inductively couple a transmitter winding on a read head on a slide to one or more receiver windings on the read head. The transmitter winding generates a primary magnetic field. The transmitter winding is inductively coupled to first loop portions of first and second sets of coupling loops by a magnetic field. Second loop portions of the first and second sets of coupling loops are interleaved and generate secondary magnetic fields. A receiver winding is formed in a periodic pattern of alternating polarity loops and is inductively coupled to the second loop portions of the first and second sets of coupling loops by the secondary magnetic fields. Depending on the relative position between the read head and the scale, each polarity loop of the receiver winding is inductively coupled to a second loop portion of either the first or second set of coupling loops.

Abstract: An electronic linear tape measure using a low power induced current position transducer. The tape measure includes an enclosure case with a lateral slot through which the tape blade can be pulled. The tape blade is wound inside the enclosure case on a tape reel which is mounted on an axis support that has a spring loaded rewind mechanism. Also included are a tape lock, a keypad for various functions, and a conventional LCD display for displaying measured lengths. The signal processing and display electronics of the electronic tape measure are connected to the active portion of the transducer. The display provides an indication of the relative position between the elements of the transducer that coincides with the length of tape that has been pulled from the enclosure case.

Abstract: An inductive absolute position transducer system, usable in high accuracy applications such as linear encoders, has two members movable relative to each other and includes three inductive position transducers. Each inductive position transducer includes at least one transmitter winding for generating a magnetic field and two or more receiver windings for receiving the magnetic field. Each inductive position transducer also includes a plurality of flux modulators which modulate the magnetic field generated by the transmitter winding. Each receiver winding has a plurality of symmetric loops arranged along a measurement axis. The receiver windings of two of the inductive position transducers define two wavelengths that are similar to each other, but not equal. Thus, a phase relationship between the inductive position transducers has a wavelength much longer than the wavelength of either of the two inductive position transducers.

Abstract: A high-accuracy inductive absolute position transducer system has two members movable relative to each other and includes a code track transducer and may include a fine track transducer. The code track transducer includes a code track transmitter winding and at least one set of code track receiver windings. Each set of code track receiver windings includes n balanced pairs. Each balanced pair extends along the measuring axis and includes a positive polarity winding and a negative polarity winding. A code track has a plurality of flux modulator zones distributed along the measuring axis. Flux modulators are formed in at least some of the flux modulator zones. A signal generating and processing circuit is connected to the transmitter winding and each balanced pair. The code track transmitter winding and each balanced pair form an inductive coupling.

Abstract: An electronic caliper having a reduced offset position transducer that uses two sets of coupling loops on a scale to inductively couple a transmitter winding on a read head on a slide to one or more receiver windings on the read head. The transmitter winding generates a primary magnetic field. The transmitter winding is inductively coupled to first loop portions of first and second sets of coupling loops by a magnetic field. Second loop portions of the first and second sets of coupling loops are interleaved and generate secondary magnetic fields. A receiver winding is formed in a periodic pattern of alternating polarity loops and is inductively coupled to the second loop portions of the first and second sets of coupling loops by the secondary magnetic fields. Depending on the relative position between the read head and the scale, each polarity loop of the receiver winding is inductively coupled to a second loop portion of either the first or second set of coupling loops.