Patents by Inventor Karl Hornik

Karl Hornik has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7691736
    Abstract: Embodiments of the invention provide a semiconductor device having dielectric material and its method of manufacture. A method comprises a short (?2 sec) flash activation of an ILD surface followed by flowing a precursor such as silane, DEMS, over the activated ILD surface. The precursor reacts with the activated ILD surface thereby selectively protecting the ILD surface. The protected ILD surface is resistant to plasma processing damage. The protected ILD surface eliminates the requirement of using a hard mask to protect a dielectric from plasma damage.
    Type: Grant
    Filed: February 10, 2006
    Date of Patent: April 6, 2010
    Assignee: Infineon Technologies AG
    Inventors: Michael Beck, John A. Fitzsimmons, Karl Hornik, Darryl Restaino
  • Patent number: 7316980
    Abstract: Ferrocapacitors having a vertical structure are formed by a process in which a ferroelectric layer is deposited over an insulator. In a first etching stage, the ferroelectric material is etched to form openings in it, leaving the insulating layer substantially intact. Then a conductive layer is deposited into the openings formed in the ferroelectric layer, forming electrodes on the sides of the openings. Further etching is performed to form gaps in the Al2O3 layer, for making connections to conductive elements beneath it. Thus, by the time the second etching step is performed; there are already electrodes overlying the sides of the ferroelectric material, without insulating fences in between.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: January 8, 2008
    Assignee: Infineon Technologies AG
    Inventors: Haoren Zhuang, Ulrich Egger, Rainer Bruchhaus, Karl Hornik, Jenny Lian, Stefan Gernhardt
  • Publication number: 20070190804
    Abstract: Embodiments of the invention provide a semiconductor device having dielectric material and its method of manufacture. A method comprises a short (?2 sec) flash activation of an ILD surface followed by flowing a precursor such as silane, DEMS, over the activated ILD surface. The precursor reacts with the activated ILD surface thereby selectively protecting the ILD surface. The protected ILD surface is resistant to plasma processing damage. The protected ILD surface eliminates the requirement of using a hard mask to protect a dielectric from plasma damage.
    Type: Application
    Filed: February 10, 2006
    Publication date: August 16, 2007
    Inventors: Michael Beck, John Fitzsimmons, Karl Hornik, Darryl Restaino
  • Patent number: 7199002
    Abstract: A process for the fabrication of a ferroelectric capacitor comprising depositing a layer of Ti 5 over an insulating layer 3 of Al2O3, and oxidising the Ti layer to form a TiO2 layer 7. Subsequently, a layer of PZT 9 is formed over the TiO2 layer 7. The PZT layer 9 is subjected to an annealing step in which, due to the presence of the TiO2 layer 7 it crystallises to form a layer 11 with a high degree of (111)-texture.
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: April 3, 2007
    Assignee: Infineon Technologies AG
    Inventors: Karl Hornik, Rainer Bruchhaus, Nicolas Nagel
  • Patent number: 7198959
    Abstract: In a process for fabricating a ferrocapacitor comprising providing ferroelectric PZT elements over an Al2O3 layer, the Al2O3 layer is covered with a seed layer comprising layers of PZT and TiO2. Then a thicker layer of PZT is formed over the seed layer and crystallized. By this process, the crystallinity of the thick PZT layer is much improved, and its orientation is improved to be in the (111) direction. Furthermore, the seed layer reduces downward diffraction of Pb from the thick PZT layer, such as through the Al2O3 into a TEOS structure beneath.
    Type: Grant
    Filed: June 30, 2004
    Date of Patent: April 3, 2007
    Assignee: Infineon Technologies AG
    Inventors: Karl Hornik, Rainer Bruchhaus, Bum-Ki Moon
  • Patent number: 7183121
    Abstract: A process for fabricating a ferrocapacitor comprises etching a layer of amorphous PZT formed over a layer having a low concentration of nucleation centres for PZT crystallisatlon. The etching step forms individual PZT elements. The side surfaces of the PZT elements are then coated with a layer of a material which promotes crystallisation of the PZT, such as one having a high concentration of PZT crystallisation centres (e.g. TiO2), and a PZT annealing step is carried out. The result is that the PZT has a high degree of crystallisation, with grain boundaries extending substantially horizontally through the PZT elements.
    Type: Grant
    Filed: September 26, 2003
    Date of Patent: February 27, 2007
    Assignee: Infineon Technologies AG
    Inventors: Rainer Bruchhaus, Karl Hornik
  • Patent number: 7101785
    Abstract: A method of forming a contact to an underlayer of a device includes the steps of forming a contact hole, forming a contact hole barrier layer of a barrier material in the contact hole of the device, etching the contact hole barrier layer on the bottom surface of the contact hole, depositing a liner material in the contact hole, and filling the contact hole with a conductive material. A device such as a semiconductor, passive device, capacitor or FeRAM is formed in accordance with the method. The portions of the contact hole barrier layer on the side walls of the contact hole inhibit lateral diffusion of hydrogen and/or oxygen. The contact hole barrier layer can be performed after a wet etch process to fill voids in an existing barrier layer caused by that process, or prior to the wet etch process to prevent damage to the existing barrier layer.
    Type: Grant
    Filed: July 22, 2003
    Date of Patent: September 5, 2006
    Assignee: Infineon Technologies AG
    Inventors: Andreas Hilliger, Stefan Gernhardt, Uwe Wellhausen, Karl Hornik
  • Patent number: 7071506
    Abstract: A ferroelectric capacitor device comprises a substrate, a contact plug passing through the substrate, a first electrode formed on the substrate, the first electrode being electrically connected to said plug, a ferroelectric layer formed on the first electrode, a second electrode formed on the ferroelectric layer, one or more first encapsulation layers on the second electrode, the encapsulation layers extending over the device, and one or more hydrogen storage material layers on the encapsulation layers. One or more second encapsulation layers may be formed on the one or more hydrogen storage material layers.
    Type: Grant
    Filed: September 5, 2003
    Date of Patent: July 4, 2006
    Assignee: Infineon Technologies AG
    Inventors: Bum-Ki Moon, Karl Hornik, Haoren Zhuang, Ulrich Egger, Jenny Lian, Andreas Hilliger
  • Publication number: 20060003469
    Abstract: In a process for fabricating a ferrocapacitor comprising providing ferroelectric PZT elements over an Al2O3 layer, the Al2O3 layer is covered with a seed layer comprising layers of PZT and TiO2. Then a thicker layer of PZT is formed over the seed layer and crystallized. By this process, the crystallinity of the thick PZT layer is much improved, and its orientation is improved to be in the (111) direction. Furthermore, the seed layer reduces downward diffraction of Pb from the thick PZT layer, such as through the Al2O3 into a TEOS structure beneath.
    Type: Application
    Filed: June 30, 2004
    Publication date: January 5, 2006
    Inventors: Karl Hornik, Rainer Bruchhaus, Bum-Ki Moon
  • Publication number: 20050255663
    Abstract: A semiconductor device according to the present invention comprises a capacitor including a lower electrode, a dielectric material, and an upper electrode. The device further comprises a first protective film which contacts the upper electrode to constitute a columnar structure of films formed by a sputtering process and a second protective film formed above the first protective film by a CVD process.
    Type: Application
    Filed: June 1, 2004
    Publication date: November 17, 2005
    Inventors: Katsuaki Natori, Koji Yamakawa, Hiroyuki Kanaya, Karl Hornik, Andreas Hiliger
  • Patent number: 6933549
    Abstract: A barrier layer protecting, for example, a ferroelectric capacitor from hydrogen is described. The barrier layer comprises aluminum oxide with barrier enhancement dopants. The barrier enhancement dopants are selected from Ti, Hf, Zr, their oxides, or a combination thereof.
    Type: Grant
    Filed: February 28, 2003
    Date of Patent: August 23, 2005
    Assignees: Infineon Technologies Aktiengesellschaft, Kabushiki Kaisha Toshiba
    Inventors: Karl Hornik, Koji Yamakawa, Hiroshi Itokawa
  • Patent number: 6897501
    Abstract: A capacitor structure having a capacitor with a top electrode, a bottom electrode, and a capacitor dielectric layer between the top and bottom electrodes is disclosed. The capacitor includes upper and lower portions. The demarcation between the upper and lower portion is located between top and bottom surfaces of the capacitor dielectric layer. A dielectric layer is provided on the sidewalls of the upper portion of the capacitor to prevent shorting between the electrodes that can be caused by a conductive fence formed during processing.
    Type: Grant
    Filed: February 28, 2003
    Date of Patent: May 24, 2005
    Assignee: Infineon Technologies Aktiengesellschaft
    Inventors: Haoren Zhuang, Ulrich Egger, Jingyu Lian, Gerhard Beitel, Karl Hornik
  • Publication number: 20050074979
    Abstract: Ferrocapacitors having a vertical structure are formed by a process in which a ferroelectric layer is deposited over an insulator. In a first etching stage, the ferroelectric material is etched to form openings in it, leaving the insulating layer substantially intact. Then a conductive layer is deposited into the openings formed in the ferroelectric layer, forming electrodes on the sides of the openings. Further etching is performed to form gaps in the Al2O3 layer, for making connections to conductive elements beneath it. Thus, by the time the second etching step is performed; there are already electrodes overlying the sides of the ferroelectric material, without insulating fences in between.
    Type: Application
    Filed: October 2, 2003
    Publication date: April 7, 2005
    Inventors: Haoren Zhuang, Ulrich Egger, Rainer Bruchhaus, Karl Hornik, Jenny Lian, Stefan Gernhardt
  • Publication number: 20050067642
    Abstract: A process for fabricating a ferrocapacitor comprises etching a layer of amorphous PZT formed over a layer having a low concentration of nucleation centres for PZT crystallisatlon. The etching step forms individual PZT elements. The side surfaces of the PZT elements are then coated with a layer of a material which promotes crystallisation of the PZT, such as one having a high concentration of PZT crystallisation centres (e.g. TiO2), and a PZT annealing step is carried out. The result is that the PZT has a high degree of crystallisation, with grain boundaries extending substantially horizontally through the PZT elements.
    Type: Application
    Filed: September 26, 2003
    Publication date: March 31, 2005
    Inventors: Rainer Bruchhaus, Karl Hornik
  • Publication number: 20050051819
    Abstract: A ferroelectric capacitor device comprises a substrate, a contact plug passing through the substrate, a first electrode formed on the substrate, the first electrode being electrically connected to said plug, a ferroelectric layer formed on the first electrode, a second electrode formed on the ferroelectric layer, one or more first encapsulation layers on the second electrode, the encapsulation layers extending over the device, and one or more hydrogen storage material layers on the encapsulation layers. One or more second encapsulation layers may be formed on the one or more hydrogen storage material layers.
    Type: Application
    Filed: September 5, 2003
    Publication date: March 10, 2005
    Inventors: Bum-Ki Moon, Karl Hornik, Haoren Zhuang, Ulrich Egger, Jenny Lian, Andreas Hilliger
  • Publication number: 20050045932
    Abstract: A process for the fabrication of a ferroelectric capacitor comprising depositing a layer of Ti 5 over an insulating layer 3 of Al2O3, and oxidising the Ti layer to form a TiO2 layer 7. Subsequently, a layer of PZT 9 is formed over the TiO2 layer 7. The PZT layer 9 is subjected to an annealing step in which, due to the presence of the TiO2 layer 7 it crystallises to form a layer 11 with a high degree of (111)-texture.
    Type: Application
    Filed: August 29, 2003
    Publication date: March 3, 2005
    Inventors: Karl Hornik, Rainer Bruchhaus, Nicolas Nagel
  • Publication number: 20050020054
    Abstract: A method of forming a contact to an underlayer of a device includes the steps of forming a contact hole, forming a contact hole barrier layer of a barrier material in the contact hole of the device, etching the contact hole barrier layer on the bottom surface of the contact hole, depositing a liner material in the contact hole, and filling the contact hole with a conductive material. A device such as a semiconductor, passive device, capacitor or FeRAM is formed in accordance with the method. The portions of the contact hole barrier layer on the side walls of the contact hole inhibit lateral diffusion of hydrogen and/or oxygen. The contact hole barrier layer can be performed after a wet etch process to fill voids in an existing barrier layer caused by that process, or prior to the wet etch process to prevent damage to the existing barrier layer.
    Type: Application
    Filed: July 22, 2003
    Publication date: January 27, 2005
    Inventors: Andreas Hilliger, Stefan Gernhardt, Uwe Wellhausen, Karl Hornik
  • Publication number: 20050013091
    Abstract: A multi-layer barrier for a ferroelectric capacitor includes an outdiffusion barrier layer permeable to both hydrogen and oxygen. The outdiffusion barrier layer covers the ferroelectric of the capacitor. Oxygen passes through the outdiffusion barrier layer into the ferroelectric during an oxygen anneal in order to repair damage to the ferroelectric caused during etching. The outdiffusion barrier layer reduces the decomposition of the ferroelectric by blocking molecules leaving the ferroelectric during the oxygen anneal. The multi-layer barrier also includes a hydrogen barrier layer deposited on the outdiffusion barrier layer after repair of the ferroelectric by the oxygen anneal. The hydrogen barrier layer allows the multi-layer barrier to block the passage of hydrogen into the ferroelectric during back-end processes.
    Type: Application
    Filed: July 18, 2003
    Publication date: January 20, 2005
    Inventors: Andreas Hilliger, Jingyu Lian, Nicolas Nagel, Rainer Bruchhaus, Stefan Gernhardt, Uwe Wellhausen, Bum-Ki Moon, Karl Hornik
  • Patent number: 6839220
    Abstract: A multi-layer barrier for a ferroelectric capacitor includes an outdiffusion barrier layer permeable to both hydrogen and oxygen. The outdiffusion barrier layer covers the ferroelectric of the capacitor. Oxygen passes through the outdiffusion barrier layer into the ferroelectric during an oxygen anneal in order to repair damage to the ferroelectric caused during etching. The outdiffusion barrier layer reduces the decomposition of the ferroelectric by blocking molecules leaving the ferroelectric during the oxygen anneal. The multi-layer barrier also includes a hydrogen barrier layer deposited on the outdiffusion barrier layer after repair of the ferroelectric by the oxygen anneal. The hydrogen barrier layer allows the multi-layer barrier to block the passage of hydrogen into the ferroelectric during back-end processes.
    Type: Grant
    Filed: July 18, 2003
    Date of Patent: January 4, 2005
    Assignee: Infineon Technologies AG
    Inventors: Andreas Hilliger, Jingyu Lian, Nicolas Nagel, Rainer Bruchhaus, Stefan Gernhardt, Uwe Wellhausen, Bum-Ki Moon, Karl Hornik
  • Publication number: 20040206993
    Abstract: A ferrocapacitor device comprising a ferroelectric capacitor structure which includes a bottom electrode 5, a ferroelectric layer 7, and a top electrode 9, formed over a substructure 1. A first Al2O3 cover layer 15 is deposited over the structure by a physical vapour deposition process (such as sputtering), and a second Al2O3 cover layer 17 is deposited over the first Al2O3 cover layer 15 by atomic layer deposition. The first Al2O3 cover layer 15 protects the capacitor structure during the formation of the second Al2O3 cover layer 17, and the second Al2O3 cover layer 17 protects the capacitor structure during back end processes performed on the FeRAM device.
    Type: Application
    Filed: April 17, 2003
    Publication date: October 21, 2004
    Applicants: Infineon Technologies AG, Kabushiki Kaisha Toshiba
    Inventors: Karl Hornik, Haoren Zhuang, Bum Ki Moon, Andreas Hilliger, Katsuaki Natori