Patents by Inventor Karl K. Stensvad
Karl K. Stensvad has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240166557Abstract: Described herein is coated article comprising: (a) a substrate comprising a ceramic, a glass, or a glass ceramic, wherein the substrate comprises a surface, the surface comprising a continuous upper portion and a plurality of lower portions, wherein each lower portion is connected to the upper portion by at least one sidewall; and (b) a first layer comprising a material capable of physical vapor deposition, wherein the first layer is disposed on the continuous upper portion and at least a portion of each sidewall and wherein at least a portion of each lower portion is free of the first layer. Methods of making such coated articles are described herein, wherein the substrate is coating via angular physical vapor deposition.Type: ApplicationFiled: April 4, 2022Publication date: May 23, 2024Inventors: Joshua M. Fishman, Paul B. Armstrong, Amir Gharachorlou, Kathleen M. Humpal, Melissa A. Lackey, Christopher S. Lyons, Mark J. Pellerite, James A. Phipps, Jeffrey L. Solomon, Karl K. Stensvad, Tarris A. Sveback, Brylee David B. Tiu
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Publication number: 20240151646Abstract: Luminescent imaging films (100) for fluorescent enhancement and methods of making and using the same are provided. The films (100) include a flexible carrier layer (1109, and a pattern of photonic structure (120) disposed on the flexible carrier layer, which is interspersed with an anti-biofouling material (130) to provide a pattern of analyte sites (132). The pattern of photonic structure includes a patterned high-refractive-index dielectric material surface (123) so as to provide resonance at the excitation or emission wavelength to enhance a fluorescence signal from labeled analytes.Type: ApplicationFiled: April 7, 2022Publication date: May 9, 2024Inventors: Xuexue Guo, Henrik B. van Lengerich, Joshua M. Fishman, Karl K. Stensvad, Cedric Bedoya, Caleb T. Nelson, Kayla C. Niccum, John A. Wheatley, Jeffrey L. Solomon, Johah Shaver
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Publication number: 20240043989Abstract: Metallic nanohole (23) arrays on nanowells (22) with a controlled depth and methods of making and using the same are provided. A mesh pattern of metallic layer (8) having an array of nanoholes is provided on an array of nanowells, aligned with the openings of the respective nanowells. The aspect ratios (D:W) of the nanowells are controlled to control the deposition of metal into the nanowells.Type: ApplicationFiled: December 28, 2021Publication date: February 8, 2024Inventors: Matthew R.D. Smith, David J. Tarnowski, Myungchan Kang, Caleb T. Nelson, Henrik B. van Lengerich, Christopher S. Lyons, Jeffrey L. Solomon, Bing Hao, Karl K. Stensvad
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Publication number: 20240011975Abstract: An article includes a flexible carrier film with a first major surface having an array of structures, at least a portion of which include an inorganic layer and an analyte binding layer. The analyte binding is bonded to the inorganic layer via a network of hydrocarbon linking groups, and the analyte binding layer includes at least one functional group selected to bind with a biochemical analyte. Recessed features interspersed with the structures are free of the inorganic layer and the analyte binding layer.Type: ApplicationFiled: September 8, 2021Publication date: January 11, 2024Inventors: Joshua M. Fishman, Paul B. Armstrong, Caleb T. Nelson, Kayla C. Niccum, Henrik B. van Lengerich, Tonya D. Bonilla, Karl K. Stensvad
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Publication number: 20240004282Abstract: A structured film for forming a pattern on a substrate includes a polymeric support layer, an adhesive layer, an etch resist layer disposed between the polymeric support layer and the adhesive layer, a structured resin layer disposed between the polymeric support layer and the etch resist layer, and one or more unstructured layers disposed between the etch resist layer and the adhesive layer. The structured resin layer has a structured major surface including a plurality of engineered structures. The etch resist layer at least partially fills spaces between adjacent engineered structures to substantially planarize the structured major surface. Methods of using the structured film to form a pattern on a substrate are described.Type: ApplicationFiled: December 15, 2021Publication date: January 4, 2024Inventors: Martin B. Wolk, Robert L. Brott, Kevin W. Gotrik, Christopher S. Lyons, Caleb T. Nelson, Vadim Savvateev, James M. Nelson, Craig R. Schardt, Jeffrey L. Solomon, Karl K. Stensvad, Steven D. Theiss
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Publication number: 20240004110Abstract: An optical article includes a waveguide and a structured film. The structured film includes a polymeric substrate, an etch stop layer disposed on the polymeric substrate, a structured layer including a plurality of engineered structures disposed on a side of the etch stop layer opposite the polymeric substrate, a planarizing backfill layer disposed over the plurality of engineered structures to define a substantially planar major surface of the planarizing backfill layer having a surface roughness Ra, and an adhesive layer disposed on the substantially planar surface of the planarizing backfill layer and bonding the structured film to the waveguide. A difference in index of refraction of the planarizing backfill layer and the structured layer is at least 0.25 for at least a first wavelength W1 in a range of 400 nm to 2500 nm. The adhesive layer has an average thickness ta where Ra<ta<¼W1.Type: ApplicationFiled: December 15, 2021Publication date: January 4, 2024Inventors: Martin B. Wolk, Robert L. Brott, Kevin W. Gotrik, Christopher S. Lyons, Caleb T. Nelson, Vadim Savvateev, James M. Nelson, Craig R. Schardt, Jeffrey L. Solomon, Karl K. Stensvad
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Publication number: 20230213757Abstract: An optical combiner includes a first layer with a periodic two-dimensional arrangement of structures arranged to support resonance for an input signal of a target wavelength, wherein the structures have a first refractive index. A second layer overlies the structures on the first layer, wherein the second layer includes a second material with a second refractive index, and wherein a difference between the first refractive index and the second refractive index, measured at 587.5 nm, is less than about 1.5. The periodic arrangement of structures is configured such that the optical combiner produces, for the input signal incident on the first layer from air at an oblique elevation angle of greater than about 20°, an output signal with a reflection peak with an average reflection of greater than about 50% within a ± 5° range of the elevation angle.Type: ApplicationFiled: December 9, 2022Publication date: July 6, 2023Inventors: Karl K. Stensvad, Xuexue Guo, Craig R. Schardt, Bing Hao, Andrea Alu, Michele Cotrufo, Adam Overvig
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Publication number: 20230213758Abstract: An optical combiner includes a first layer with a periodic arrangement of structures of a material with a first refractive index. A second layer overlies the structures on the first layer, and the second layer includes a material with a second refractive index. A difference between the first refractive index and the second refractive index, measured at 587.5 nm, is less than 1.5. The periodic arrangement of structures is configured such that the optical combiner produces, for an input signal incident on the first layer from air at an oblique elevation angle of greater than 20°, an output signal with three reflection peaks, each reflection peak having an average reflection of greater than 50% within a ±3° range of the elevation angle.Type: ApplicationFiled: December 9, 2022Publication date: July 6, 2023Inventors: Karl K. Stensvad, Xuexue Guo, Craig R. Schardt, Bing Hao, Andrea Alu, Michele Cotrufo, Matthew M. Markowitz
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Publication number: 20230193070Abstract: Fluorinated coupling agents and polymerizable compositions including such fluorinated coupling agents and at least one free-radically polymerizable monomer, oligomer, or mixture thereof. Multilayer films including a substrate and at least a first layer overlaying a surface of the substrate also are described, in which the at least first layer includes a (co)polymer obtained by polymerizing the foregoing polymerizable compositions. Processes for making a multilayer film using the polymerizable composition also are taught. Articles including the multilayer film also are disclosed, in which the article preferably is selected from a photovoltaic device, a display device, a solid-state lighting device, a sensor, a medical or biological diagnostic device, an electrochromic device, light control device, or a combination thereof.Type: ApplicationFiled: April 27, 2021Publication date: June 22, 2023Inventors: Paul J. Homnick, Thomas P. Klun, Brandon R. Pietz, Christopher S. Lyons, Karl K. Stensvad
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Publication number: 20230184996Abstract: An optical metasurface film includes a flexible polymeric film having a first major surface, a patterned polymer layer having a first surface proximate to the first major surface of the flexible polymeric film and having a second nanostructured surface opposite the first surface, and a refractive index contrast layer including a refractive index contrast material adjacent to the nanostructured surface of the patterned polymer layer forming a nanostructured bilayer with a nano structured interface. The nanostructured bilayer comprising a plurality of nanostructures disposed on the flexible polymeric film. The nanostructured bilayer imparts a light phase shift that varies as a function of position of the nano structured bilayer on the flexible polymeric film. The light phase shift of the nanostructured bilayer defines a predetermined operative phase profile of the optical metasurface film. A light reflecting layer is in optical communication with the nano structured bilayer.Type: ApplicationFiled: April 9, 2021Publication date: June 15, 2023Inventors: Martin B. WOLK, Robert L. BROTT, Karl K. STENSVAD, Vadim N. SAVVATEEV, James M. NELSON, Lin ZHAO, Caitlin RACE, Adam D. HAAG
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Publication number: 20230174564Abstract: Fluorinated photoinitiators and polymerizable compositions including such fluorinated photoinitiators and at least one free-radically polymerizable monomer, oligomer, or mixture thereof. Multilayer films including a substrate and at least a first layer overlaying a surface of the substrate also are described, in which the at least first layer includes a (co)polymer obtained by polymerizing the foregoing polymerizable compositions. Processes for making a multilayer film using the polymerizable composition also are taught. Articles including the multilayer film also are disclosed, in which the article preferably is selected from a photovoltaic device, a display evice, a solid-state lighting device, a sensor, a medical or biological diagnostic device, an electrochromic device, light control device, or a combination thereof.Type: ApplicationFiled: April 27, 2021Publication date: June 8, 2023Inventors: Paul J. Homnick, Thomas P. Klun, Brandon R. Pietz, Christopher S. Lyons, Karl K. Stensvad, Kelly A. Volp
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Publication number: 20230165723Abstract: Various embodiments of an adhesive article and a method of forming such article are disclosed. The adhesive article includes an active pharmaceutical ingredient; a substrate having a first surface and a second surface including a first area and a second area; and a first adhesive layer disposed on the first area of the second surface of the substrate. The active pharmaceutical ingredient is present in the first adhesive layer at a first concentration. The adhesive article also includes a second adhesive layer having a first portion that is in contact with the first adhesive layer and a second portion that is disposed in the second area of the substrate. The active pharmaceutical ingredient is present in the second adhesive layer at a second concentration. The second concentration is less than the first concentration.Type: ApplicationFiled: April 27, 2021Publication date: June 1, 2023Applicant: KINDEVA DRUG DELIVERY L.P.Inventors: Adam S. Cantor, Daniel H. Carlson, John R. Fenton, John R. Hart, Glen A. Jerry, Gordon P. Knutson, Jonathan J. O'Hare, Mikhail L. Pekurovsky, Timothy A. Peterson, Karl K. Stensvad
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Publication number: 20230026261Abstract: A sensor element and sensor comprising the sensing element. The sensor includes, in order, an absorptive layer, a metallic layer and an optically transparent, dielectric substrate. The absorptive layer has a polymer of intrinsic microporosity having an average pore volume of at least 0.1 nm3. The metallic layer has a plurality of openings each extending from the first to the second major surface of the metallic layer, the openings having a pitch in a range from 50 nm to 5000 nm, wherein the openings have an opening size in a range from 5% to 95% percent of the pitch.Type: ApplicationFiled: December 11, 2020Publication date: January 26, 2023Inventors: Myungchan Kang, Daniel M. Lentz, Masayuki Nakamura, Karl K. Stensvad, James Zhu
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Publication number: 20220404525Abstract: An optical metasurface film includes a flexible polymeric film having a first major surface, a patterned polymer layer having a first surface proximate to the first major surface of the flexible polymeric film and having a second nanostructured surface opposite the first surface, and a refractive index contrast layer adjacent to the nanostructured surface of the patterned polymer layer forming a nanostructured bilayer with a nanostructured interface. The nanostructured bilayer acts locally on amplitude, phase, or polarization of light, or a combination thereof and imparts a light phase shift that varies as a function of position of the nano structured bilayer on the flexible polymeric film. The light phase shift of the nanostructured bilayer defines a predetermined operative phase profile of the optical metasurface film.Type: ApplicationFiled: December 1, 2020Publication date: December 22, 2022Inventors: Martin B. Wolk, Robert L. Brott, Karl K. Stensvad, James M. Nelson, Federico Capasso, Xinghui Yin, Joon-Suh Park
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Patent number: 11446918Abstract: A method of applying a pattern to a nonplanar surface. A stamp has a major surface with pattern elements having a lateral dimension of greater than 0 and less than about 5 microns. The major surface of the stamp has a functionalizing molecule with a functional group selected to chemically bind to the nonplanar surface. The stamp is positioned to initiate rolling contact with the nonplanar surface, and contacts the nonplanar surface to form a self-assembled monolayer (SAM) of the functionalizing material thereon and impart the arrangement of pattern elements thereto. The major surface of the stamp is translated with respect to the nonplanar surface such that: a contact pressure is controlled at an interface between the stamping surfaces and the nonplanar surface, and a contact force at the interface is allowed to vary while the stamping surfaces and the nonplanar surface are in contact with each other.Type: GrantFiled: December 26, 2018Date of Patent: September 20, 2022Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: James Zhu, Karl K. Stensvad, Daniel M. Lentz, Thomas J. Metzler, Moses M. David
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Patent number: 11278956Abstract: A powder deagglomerator includes a vertical flow chamber, a powder inlet tube, and an ultrasonic horn vibrationally coupled to an ultrasonic transducer. The vertical flow chamber includes an outer wall, powder outlet port, and a mounting port sealably engaging an ultrasonic horn. The powder inlet tube extends through the outer wall and is aligned to dispense agglomerated powder in a gaseous stream downward onto a distal end of the ultrasonic horn. A method of using the powder deagglomerator to deagglomerate a powder is also disclosed.Type: GrantFiled: March 29, 2018Date of Patent: March 22, 2022Assignee: 3M Innovative Properties CompanyInventors: Karl K. Stensvad, James N. Dobbs, Eric A. Vandre, Chrispian E. Shelton, Satinder K. Nayar, Saurabh Batra, Samad Javid
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Publication number: 20210389503Abstract: Nanostructured articles, materials for the nanostructured articles, and intermediate articles for use in making the nanostructured articles. The nanostructured articles can be formed on a flexible film and are useful for optical metasurface applications and possibly other applications. The articles can include nanoreplicated layers or pattern transfer layers of engineered nanostructures.Type: ApplicationFiled: November 7, 2019Publication date: December 16, 2021Inventors: Martin B. Wolk, James M. Nelson, Karl K. Stensvad, Henrik B. van Lengerich, Christopher S. Lyons, Moses M. David, Jeffrey L. Solomon, Nicholas C. Erickson, Caleb T. Nelson
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Publication number: 20210347135Abstract: Materials and methods useful in forming nano-scale features on substrates, and articles such as optical films incorporating such nano-scale patterned substrates.Type: ApplicationFiled: November 8, 2019Publication date: November 11, 2021Inventors: Henrik B. van Lengerich, Karl K. Stensvad, Edwin L. Kusilek, Mathew S. Stay, Caleb T. Nelson, Christopher S. Lyons, Moses M. David, Jeffrey L. Solomon, Martin B. Wolk, Nicholas C. Erickson, James Zhu, James M. Nelson
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Publication number: 20210324907Abstract: An idler roller having a fixed shaft with at least one spherical bearing and a second bearing which may, but need not be, a spherical bearing. In some embodiments, the second bearing is slidably-mounted on a central shaft. A shell is mounted between these bearings. Any changes in dimensions resulting from changes in temperature may them be accommodated by sliding movement of the second bearing, sparing the shell from distortion by bending or buckling. In other exemplary embodiments, the spherical bearing includes a first housing element fixedly-mounted on a central shaft and a complementary first free element disposed against the first housing element. A second bearing element is mounted on the central shaft, and a shell is attached to the first free element and rotatably-mounted to a second bearing element with a biasing element mounted on the central shaft urging a second free element away from the first free element.Type: ApplicationFiled: June 21, 2019Publication date: October 21, 2021Inventors: Karl K. Stensvad, Scott L. Ciliske, Ronald P. Swanson
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Publication number: 20210260901Abstract: A method of applying a pattern to a nonplanar surface with a radius of curvature. A stamp with a major surface has a relief pattern of pattern elements extending away from a base surface. Each pattern element has a stamping surface with a lateral dimension 0 to 5 microns. An ink applied on the stamping surface includes a functionalizing molecule with a functional group that chemically binds to the nonplanar surface. The stamp is positioned to initiate rolling contact between the nonplanar surface and the major surface of the stamp. The stamping surface of the pattern elements contacts the nonplanar surface to form a self-assembled monolayer of the functionalizing material on the nonplanar surface and impart the arrangement of pattern elements. A relative position of the stamping surface is controlled with respect to the nonplanar surface while the major surface of the stamp contacts the nonplanar surface.Type: ApplicationFiled: June 21, 2019Publication date: August 26, 2021Inventors: James Zhu, Karl K. Stensvad, Daniel M. Lentz, Thomas J. Metzler, Moses M. David, Jennifer A. Timm, Terrance A. Pechacek