Patents by Inventor Karl Mathia
Karl Mathia has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12251946Abstract: The present teachings disclose various embodiments of a printing system for printing substrate, in which the printing system can be housed in a gas enclosure, where the environment within the enclosure can be maintained as a controlled printing environment. A controlled environment of the present teachings can include control of the type of gas environment within the gas enclosure, the size and level particulate matter within the enclosure, control of the temperature within the enclosure and control of lighting. Various embodiments of a printing system of the present teachings can include a Y-axis motion system and a Z-axis moving plate that are configured to substantially decrease excess thermal load within the enclosure by, for example, eliminating or substantially minimizing the use of conventional electric motors.Type: GrantFiled: February 15, 2023Date of Patent: March 18, 2025Assignee: Kateeva, Inc.Inventors: Robert B. Lowrance, Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Aleksey Khrustalev, Karl Mathia, Shandon Alderson
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Publication number: 20250083457Abstract: The present teachings disclose various embodiments of a printing system for printing substrate, in which the printing system can be housed in a gas enclosure, where the environment within the enclosure can be maintained as a controlled printing environment. A controlled environment of the present teachings can include control of the type of gas environment within the gas enclosure, the size and level particulate matter within the enclosure, control of the temperature within the enclosure and control of lighting. Various embodiments of a printing system of the present teachings can include a Y-axis motion system and a Z-axis moving plate that are configured to substantially decrease excess thermal load within the enclosure by, for example, eliminating or substantially minimizing the use of conventional electric motors.Type: ApplicationFiled: November 22, 2024Publication date: March 13, 2025Applicant: Kateeva, Inc.Inventors: Robert B. Lowrance, Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Aleksey Khrustalev, Karl Mathia, Shandon Alderson
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Publication number: 20250058572Abstract: A deposition device is described. The deposition device has a substrate support and a laser imaging system disposed to image a portion of a substrate positioned on the substrate support. The laser imaging system comprises a laser source and an imaging unit, and is coupled to a deposition assembly disposed across the substrate support.Type: ApplicationFiled: November 7, 2024Publication date: February 20, 2025Applicant: Kateeva, Inc.Inventors: Karl Mathia, Jesse Lu, Jerry Chang, Matt Audet, Stephen Baca, Vadim Mashevsky, David C. Darrow
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Patent number: 12172430Abstract: A deposition device is described. The deposition device has a substrate support and a laser imaging system disposed to image a portion of a substrate positioned on the substrate support. The laser imaging system comprises a laser source and an imaging unit, and is coupled to a deposition assembly disposed across the substrate support.Type: GrantFiled: May 9, 2023Date of Patent: December 24, 2024Assignee: Kateeva, Inc.Inventors: Karl Mathia, Jesse Lu, Jerry Chang, Matt Audet, Stephen Baca, Vadim Mashevsky, David C. Darrow
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Publication number: 20240314941Abstract: A printer deposits material onto a substrate as part of a manufacturing process for an electronic product; at least one transported component experiences error, which affects the deposition. This error is mitigated using transducers that equalize position of the component, e.g., to provide an “ideal” conveyance path, thereby permitting precise droplet placement notwithstanding the error. In one embodiment, an optical guide (e.g., using a laser) is used to define a desired path; sensors mounted to the component dynamically detect deviation from this path, with this deviation then being used to drive the transducers to immediately counteract the deviation. This error correction scheme can be applied to correct for more than type of transport error, for example, to correct for error in a substrate transport path, a printhead transport path and/or split-axis transport non-orthogonality.Type: ApplicationFiled: May 23, 2024Publication date: September 19, 2024Applicant: Kateeva, Inc.Inventors: Eliyahu Vronsky, Karl Mathia, Alexander Sou-Kang Ko
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Patent number: 12028991Abstract: A printer deposits material onto a substrate as part of a manufacturing process for an electronic product; at least one transported component experiences error, which affects the deposition. This error is mitigated using transducers that equalize position of the component, e.g., to provide an “ideal” conveyance path, thereby permitting precise droplet placement notwithstanding the error. In one embodiment, an optical guide (e.g., using a laser) is used to define a desired path; sensors mounted to the component dynamically detect deviation from this path, with this deviation then being used to drive the transducers to immediately counteract the deviation. This error correction scheme can be applied to correct for more than type of transport error, for example, to correct for error in a substrate transport path, a printhead transport path and/or split-axis transport non-orthogonality.Type: GrantFiled: August 10, 2021Date of Patent: July 2, 2024Assignee: Kateeva, Inc.Inventors: Eliyahu Vronsky, Karl Mathia, Alexander Sou-Kang Ko
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Publication number: 20230347667Abstract: A deposition device is described. The deposition device has a substrate support and a laser imaging system disposed to image a portion of a substrate positioned on the substrate support. The laser imaging system comprises a laser source and an imaging unit, and is coupled to a deposition assembly disposed across the substrate support.Type: ApplicationFiled: May 9, 2023Publication date: November 2, 2023Applicant: Kateeva, Inc.Inventors: Karl Mathia, Jesse Lu, Jerry Chang, Matt Audet, Stephen Baca, Vadim Mashevsky, David C. Darrow
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Publication number: 20230290667Abstract: The present teachings disclose various embodiments of a printing system for printing substrate, in which the printing system can be housed in a gas enclosure, where the environment within the enclosure can be maintained as a controlled printing environment. A controlled environment of the present teachings can include control of the type of gas environment within the gas enclosure, the size and level particulate matter within the enclosure, control of the temperature within the enclosure and control of lighting. Various embodiments of a printing system of the present teachings can include a Y-axis motion system and a Z-axis moving plate that are configured to substantially decrease excess thermal load within the enclosure by, for example, eliminating or substantially minimizing the use of conventional electric motors.Type: ApplicationFiled: February 15, 2023Publication date: September 14, 2023Applicant: Kateeva, Inc.Inventors: Robert B. Lowrance, Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Aleksey Khrustalev, Karl Mathia, Shandon Alderson
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Patent number: 11679602Abstract: A deposition device is described. The deposition device has a substrate support and a laser imaging system disposed to image a portion of a substrate positioned on the substrate support. The laser imaging system comprises a laser source and an imaging unit, and is coupled to a deposition assembly disposed across the substrate support.Type: GrantFiled: June 29, 2020Date of Patent: June 20, 2023Assignee: Kateeva, Inc.Inventors: Karl Mathia, Jesse Lu, Jerry Chang, Matt Audet, Stephen Baca, Vadim Mashevsky, David C. Darrow
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Patent number: 11626311Abstract: The present teachings disclose various embodiments of a printing system for printing substrate, in which the printing system can be housed in a gas enclosure, where the environment within the enclosure can be maintained as a controlled printing environment. A controlled environment of the present teachings can include control of the type of gas environment within the gas enclosure, the size and level particulate matter within the enclosure, control of the temperature within the enclosure and control of lighting. Various embodiments of a printing system of the present teachings can include a Y-axis motion system and a Z-axis moving plate that are configured to substantially decrease excess thermal load within the enclosure by, for example, eliminating or substantially minimizing the use of conventional electric motors.Type: GrantFiled: November 24, 2020Date of Patent: April 11, 2023Assignee: Kateeva, Inc.Inventors: Robert B. Lowrance, Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Aleksey Khrustalev, Karl Mathia, Shandon Alderson
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Publication number: 20220039265Abstract: A printer deposits material onto a substrate as part of a manufacturing process for an electronic product; at least one transported component experiences error, which affects the deposition. This error is mitigated using transducers that equalize position of the component, e.g., to provide an “ideal” conveyance path, thereby permitting precise droplet placement notwithstanding the error. In one embodiment, an optical guide (e.g., using a laser) is used to define a desired path; sensors mounted to the component dynamically detect deviation from this path, with this deviation then being used to drive the transducers to immediately counteract the deviation. This error correction scheme can be applied to correct for more than type of transport error, for example, to correct for error in a substrate transport path, a printhead transport path and/or split-axis transport non-orthogonality.Type: ApplicationFiled: August 10, 2021Publication date: February 3, 2022Inventors: Eliyahu Vronsky, Karl Mathia, Alexander Sou-Kang Ko
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Patent number: 11234334Abstract: A printer deposits material onto a substrate as part of a manufacturing process for an electronic product; at least one transported component experiences error, which affects the deposition. This error is mitigated using transducers that equalize position of the component, e.g., to provide an “ideal” conveyance path, thereby permitting precise droplet placement notwithstanding the error. In one embodiment, an optical guide (e.g., using a laser) is used to define a desired path; sensors mounted to the component dynamically detect deviation from this path, with this deviation then being used to drive the transducers to immediately counteract the deviation. This error correction scheme can be applied to correct for more than type of transport error, for example, to correct for error in a substrate transport path, a printhead transport path and/or split-axis transport non-orthogonality.Type: GrantFiled: April 16, 2019Date of Patent: January 25, 2022Assignee: KATEEVA, INC.Inventors: Eliyahu Vronsky, Karl Mathia, Alexander Sou-Kang Ko
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Publication number: 20210086535Abstract: The present teachings disclose various embodiments of a printing system for printing substrate, in which the printing system can be housed in a gas enclosure, where the environment within the enclosure can be maintained as a controlled printing environment. A controlled environment of the present teachings can include control of the type of gas environment within the gas enclosure, the size and level particulate matter within the enclosure, control of the temperature within the enclosure and control of lighting. Various embodiments of a printing system of the present teachings can include a Y-axis motion system and a Z-axis moving plate that are configured to substantially decrease excess thermal load within the enclosure by, for example, eliminating or substantially minimizing the use of conventional electric motors.Type: ApplicationFiled: November 24, 2020Publication date: March 25, 2021Applicant: Kateeva, Inc.Inventors: Robert B. Lowrance, Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Aleksey Khrustalev, Karl Mathia, Shandon Alderson
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Publication number: 20210010136Abstract: A deposition device is described. The deposition device has a substrate support and a laser imaging system disposed to image a portion of a substrate positioned on the substrate support. The laser imaging system comprises a laser source and an imaging unit, and is coupled to a deposition assembly disposed across the substrate support.Type: ApplicationFiled: June 29, 2020Publication date: January 14, 2021Applicant: Kateeva, Inc.Inventors: Karl Mathia, Jesse Lu, Jerry Chang, Matt Audet, Stephen Baca, Vadim Mashevsky, David C. Darrow
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Patent number: 10875329Abstract: The present teachings disclose various embodiments of a printing system for printing a substrate, in which the printing system can be housed in a gas enclosure, where the environment within the enclosure can be maintained as a controlled printing environment. A controlled environment of the present teachings can include control of the type of gas environment within the gas enclosure, the size and level particulate matter within the enclosure, control of the temperature within the enclosure and control of lighting. Various embodiments of a printing system of the present teachings can include a Y-axis motion system and a Z-axis moving plate that are configured to substantially decrease excess thermal load within the enclosure by, for example, eliminating or substantially minimizing the use of conventional electric motors.Type: GrantFiled: May 20, 2019Date of Patent: December 29, 2020Assignee: Kateeva, Inc.Inventors: Robert B. Lowrance, Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Aleksey Khrustalev, Karl Mathia, Shandon Alderson
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Patent number: 10433434Abstract: A printer deposits material onto a substrate as part of a manufacturing process for an electronic product; at least one transported component experiences error, which affects the deposition. This error is mitigated using transducers that equalize position of the component, e.g., to provide an “ideal” conveyance path, thereby permitting precise droplet placement notwithstanding the error. In one embodiment, an optical guide (e.g., using a laser) is used to define a desired path; sensors mounted to the component dynamically detect deviation from this path, with this deviation then being used to drive the transducers to immediately counteract the deviation. This error correction scheme can be applied to correct for more than type of transport error, for example, to correct for error in a substrate transport path, a printhead transport path and/or split-axis transport non-orthogonality.Type: GrantFiled: November 30, 2017Date of Patent: October 1, 2019Assignee: Kateeva, Inc.Inventors: Eliyahu Vronsky, Karl Mathia, Alexander Sou-Kang Ko
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Patent number: 10414181Abstract: The present teachings disclose various embodiments of a printing system for printing a substrate, in which the printing system can be housed in a gas enclosure, where the environment within the enclosure can be maintained as a controlled printing environment. A controlled environment of the present teachings can include control of the type of gas environment within the gas enclosure, the size and level particulate matter within the enclosure, control of the temperature within the enclosure and control of lighting. Various embodiments of a printing system of the present teachings can include a Y-axis motion system and a Z-axis moving plate that are configured to substantially decrease excess thermal load within the enclosure by, for example, eliminating or substantially minimizing the use of conventional electric motors.Type: GrantFiled: December 8, 2017Date of Patent: September 17, 2019Inventors: Robert B. Lowrance, Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Aleksey Khrustalev, Karl Mathia, Shandon Alderson
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Publication number: 20190270325Abstract: The present teachings disclose various embodiments of a printing system for printing a substrate, in which the printing system can be housed in a gas enclosure, where the environment within the enclosure can be maintained as a controlled printing environment. A controlled environment of the present teachings can include control of the type of gas environment within the gas enclosure, the size and level particulate matter within the enclosure, control of the temperature within the enclosure and control of lighting. Various embodiments of a printing system of the present teachings can include a Y-axis motion system and a Z-axis moving plate that are configured to substantially decrease excess thermal load within the enclosure by, for example, eliminating or substantially minimizing the use of conventional electric motors.Type: ApplicationFiled: May 20, 2019Publication date: September 5, 2019Inventors: Robert B. Lowrance, Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Aleksey Khrustalev, Karl Mathia, Shandon Alderson
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Publication number: 20190246506Abstract: A printer deposits material onto a substrate as part of a manufacturing process for an electronic product; at least one transported component experiences error, which affects the deposition. This error is mitigated using transducers that equalize position of the component, e.g., to provide an “ideal” conveyance path, thereby permitting precise droplet placement notwithstanding the error. In one embodiment, an optical guide (e.g., using a laser) is used to define a desired path; sensors mounted to the component dynamically detect deviation from this path, with this deviation then being used to drive the transducers to immediately counteract the deviation. This error correction scheme can be applied to correct for more than type of transport error, for example, to correct for error in a substrate transport path, a printhead transport path and/or split-axis transport non-orthogonality.Type: ApplicationFiled: April 16, 2019Publication date: August 8, 2019Inventors: Eliyahu Vronsky, Karl Mathia, Alexander Sou-Kang Ko
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Publication number: 20180264862Abstract: The present teachings disclose various embodiments of a printing system for printing a substrate, in which the printing system can be housed in a gas enclosure, where the environment within the enclosure can be maintained as a controlled printing environment. A controlled environment of the present teachings can include control of the type of gas environment within the gas enclosure, the size and level particulate matter within the enclosure, control of the temperature within the enclosure and control of lighting. Various embodiments of a printing system of the present teachings can include a Y-axis motion system and a Z-axis moving plate that are configured to substantially decrease excess thermal load within the enclosure by, for example, eliminating or substantially minimizing the use of conventional electric motors.Type: ApplicationFiled: December 8, 2017Publication date: September 20, 2018Inventors: Robert B. Lowrance, Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Aleksey Khrustalev, Karl Mathia, Shandon Alderson