Patents by Inventor Karsten Bake

Karsten Bake has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11761069
    Abstract: An automotive component is produced by hot forming and press hardening a hardenable steel alloy having a tensile strength of at least 1700 MPa. The hardenable steel alloy, in addition to a balance made up of iron and melting-related impurities, has the following alloy elements carbon, niobium, and titanium. The automotive component is coated by a thermal coating process.
    Type: Grant
    Filed: November 10, 2020
    Date of Patent: September 19, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Georg Frost, Andreas Frehn, Karsten Bake, Martin Holzweissig, Rainer Lapsien
  • Patent number: 11027325
    Abstract: A hot-formed metal sheet has a tensile strength Rm>1300 megapascal (MPa) and includes an opening which is produced by high-speed punching at a speed of a punch of more than 6 m/s in the absence of a counter holder of a contour matching a contour of the punch, with a smooth cut proportion of the cutting surface of the opening amounting to more than 50%.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: June 8, 2021
    Assignee: Benteler Automobiltechnik GmbH
    Inventors: Markus Kettler, Georg Frost, Frank Rabe, Karsten Bake
  • Publication number: 20210156000
    Abstract: The invention relates to a sheet-metal formed component and a method or producing the sheet-metal formed component, produced by hot-working and press-quenching from a quenchable, unitary and materially uniform steel alloy, wherein the sheet-metal formed component has multiple superposed martensite layers, wherein a respectively outer martensite layer of the sheet-metal formed component has higher ductility than an underlying martensite layer.
    Type: Application
    Filed: June 1, 2018
    Publication date: May 27, 2021
    Inventors: Andreas TOMITZ, Anastasia Viviana HOEHNE, Karin SCHRADER, Markus KETTLER, Karsten BAKE, Georg FROST
  • Publication number: 20210140021
    Abstract: An automotive component is produced by hot forming and press hardening a hardenable steel alloy having a tensile strength of at least 1700 MPa. The hardenable steel alloy, in addition to a balance made up of iron and melting-related impurities, has the following alloy elements carbon, niobium, and titanium. The automotive component is coated by a thermal coating process.
    Type: Application
    Filed: November 10, 2020
    Publication date: May 13, 2021
    Inventors: Georg FROST, Andreas FREHN, Karsten BAKE, Martin HOLZWEISSIG, Rainer LAPSIEN
  • Patent number: 10526677
    Abstract: A heat treatment furnace and a method for heat treatment of a steel sheet blank is disclosed having at least one furnace chamber and a transport system for conveying the steel sheet blanks through the furnace chamber. A preheating chamber, a metallurgical bonding path and a cooling chamber, wherein the steel sheet blank can be heated in the preheating chamber to a temperature of above 200° C. A method for the production of a hot-formed and press-quenched motor-vehicle part is also disclosed.
    Type: Grant
    Filed: December 20, 2016
    Date of Patent: January 7, 2020
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Georg Frost, Markus Kettler, Karsten Bake
  • Publication number: 20190366407
    Abstract: The present invention relates to a method of producing a motor vehicle component and to a motor vehicle component. Said motor vehicle component is produced by means of hot forming and press hardening. A blank is heated in a continuous furnace with supply of nitrogen. This produces a skin-decarburized layer on the blank that achieves ductility in a motor vehicle component produced with ultrahigh strength.
    Type: Application
    Filed: May 29, 2019
    Publication date: December 5, 2019
    Inventors: Martin HOLZWEISSIG, Markus KETTLER, Karsten BAKE, Georg FROST, Andreas FREHN
  • Publication number: 20180178268
    Abstract: A hot-formed metal sheet has a tensile strength Rm>1300 megapascal (MPa) and includes an opening which is produced by high-speed punching at a speed of a punch of more than 6 m/s in the absence of a counter holder of a contour matching a contour of the punch, with a smooth cut proportion of the cutting surface of the opening amounting to more than 50%.
    Type: Application
    Filed: December 21, 2017
    Publication date: June 28, 2018
    Applicant: Benteler Automobiltechnik GmbH
    Inventors: Markus Kettler, Georg Frost, Frank Rabe, Karsten Bake
  • Publication number: 20170183754
    Abstract: A heat treatment furnace and a method for heat treatment of a steel sheet blank is disclosed having at least one furnace chamber and a transport system for conveying the steel sheet blanks through the furnace chamber. A preheating chamber, a metallurgical bonding path and a cooling chamber, wherein the steel sheet blank can be heated in the preheating chamber to a temperature of above 200° C. A method for the production of a hot-formed and press-quenched motor-vehicle part is also disclosed.
    Type: Application
    Filed: December 20, 2016
    Publication date: June 29, 2017
    Inventors: Georg FROST, Markus KETTLER, Karsten BAKE
  • Patent number: 9194034
    Abstract: A pre-coated plate of steel is heated in a furnace to form an intermetallic alloying layer on the plate at least in an area thereof. Air is pretreated through drying to produce dried air which is fed into the furnace to control the atmosphere within the furnace while the pre-coated plate is in the furnace.
    Type: Grant
    Filed: September 17, 2012
    Date of Patent: November 24, 2015
    Assignee: BENTELER AUTOMOBIL TECHNIK GmbH
    Inventors: Christoph Steins, Matthias Rode, Markus Pellmann, Karsten Bake, Christian Hielscher
  • Patent number: 8252125
    Abstract: The present invention, among other things, relates to a method for producing a workpiece by press hardening a semi-finished product, which is distinguished by the fact that the semi-finished product consists of a steel which has a high content of silicon of at least 0.9 wt. %, with a simultaneously small content of manganese of less than 0.9 wt. %, a small carbon content of less than 0.25 wt. %, and a high chromium content of more than 1.20 wt. %, and which by heating is brought to a state in which the structure of the steel that is used is at least partially transformed to austenite, also optionally fully transformed to austenite, and the thus-heated semi-finished product is hot shaped so that after the hot deformation shaping, a structure is present in the workpiece that has a complex phase structure with predominantly martensite and ferrite fractions. In addition, a workpiece is described, which is produced according to this method, as well as uses of such a workpiece.
    Type: Grant
    Filed: October 16, 2009
    Date of Patent: August 28, 2012
    Assignee: Benteler Automobiltechnik GmbH
    Inventors: Hubertus Giefers, Karsten Bake, Andreas Frehn, Alexander Redenius, Uwe Diekmann
  • Publication number: 20110182765
    Abstract: A steel grade for use in a hot forming and press hardening process has the following composition, in weight percent: C 0.15%=C<0.35%, Mn 0.8-2.5%, Si 1.5-2.5%, Cr max. 0.4%, Al max. 0.1%, Ni max. 0.3%, B 0.0008-0.005%, Ti 0.005-0.1%, Nb max. 0.1%, remainder iron and unavoidable impurities as well as a hot formed and press hardened structural part made of this steel grade.
    Type: Application
    Filed: December 29, 2010
    Publication date: July 28, 2011
    Applicant: Benteler Automobiltechnik GmbH
    Inventors: HUBERTUS GIEFERS, KARSTEN BAKE, ANDREAS FREHN
  • Publication number: 20100139821
    Abstract: The present invention, among other things, relates to a method for producing a workpiece by press hardening a semi-finished product, which is distinguished by the fact that the semi-finished product consists of a steel which has a high content of silicon of at least 0.9 wt. %, with a simultaneously small content of manganese of less than 0.9 wt. %, a small carbon content of less than 0.25 wt. %, and a high chromium content of more than 1.20 wt. %, and which by heating is brought to a state in which the structure of the steel that is used is at least partially transformed to austenite, also optionally fully transformed to austenite, and the thus-heated semi-finished product is hot shaped so that after the hot deformation shaping, a structure is present in the workpiece that has a complex phase structure with predominantly martensite and ferrite fractions. In addition, a workpiece is described, which is produced according to this method, as well as uses of such a workpiece.
    Type: Application
    Filed: October 16, 2009
    Publication date: June 10, 2010
    Inventors: Hubertus Giefers, Karsten Bake, Andreas Frehn, Alexander Redenius, Uwe Diekmann