Abstract: A method is disclosed. The method includes receiving print job data, rasterizing the print job data to generate image data for each page of the print job data to be printed, calculating a coverage per unit area for two or more color planes of each page of the image data and calculating a flushing mask to flush nozzles of the inkjet print head.

Abstract: A method is disclosed. The method includes generating a Continuous Tone Image (CTI) with all pixel values same as a first gray level, generating an initial Half Tone Image (HTI) with all pixel values equal to minimum absorptance level and computing a change in pixel error for a first pixel. The change in pixel error is computed by identifying a first pixel indicated in a valid pixel map, toggling the first pixel with all the possible output states and swapping the first pixel with all neighbor pixels only if the stacking constraint is satisfied, updating the HTI with the maximum error decrease operation and continue to next pixel location till the end criteria is met.

Abstract: A method is disclosed. The method includes generating a Continuous Tone Image (CTI) with all pixel values same as a first gray level, generating an initial Half Tone Image (HTI) with all pixel values equal to minimum absorptance level and computing a change in pixel error for a first pixel. The change in pixel error is computed by identifying a first pixel indicated in a valid pixel map, toggling the first pixel with all the possible output states and swapping the first pixel with all neighbor pixels only if the stacking constraint is satisfied, updating the HTI with the maximum error decrease operation and continue to next pixel location till the end criteria is met.

Abstract: A method is disclosed. The method includes receiving image data from one or more image readers and analyzing the image data to locate and classify artifacts on the medium caused by defective print engine nozzles.

Abstract: A printing system is disclosed. The printing system includes a print engine including two or more print heads to generate an alignment chart and an alignment system. The alignment system receives the alignment chart and computes a magnitude of misalignment between the print heads.

Abstract: The systems and methods presented herein provide for calibrating a print engine of a printing system. The printing system prints image data on a print medium and scans the printed image data. Color values of the scanned image data are then measured and various tints of color values and their transition locations are identified. A calibration module estimates the original optical densities of the identified color value tints and generates a target optical density for each of the identified color value tints using the estimated original optical densities to determine print irregularities in the color values of the scanned image data. The calibration module then generates a halftone screen based on the mean optical densities and applies the generated halftone screen to the print engine to calibrate the print engine.

Abstract: A method is disclosed. The method includes receiving print job data, rasterizing the print job data to generate image data for each page of the print job data to be printed, calculating a coverage per unit area for two or more color planes of each page of the image data and calculating a flushing mask to flush nozzles of the inkjet print head.

Abstract: A printing system is disclosed. The printing system includes a halftone calibration system that receives one or more un-calibrated halftones, generates one or more calibrated halftones using an ink model from the one or more un-calibrated halftones, analyzes a printed calibration screen of the one or more calibrated halftones, and performs a halftone calibration.

Abstract: A method is disclosed. The method includes generating a Continuous Tone Image (CTI) with all pixel values same as the first gray level and an initial Half Tone Image (HTI) with all pixel values equal to minimum absorptance level, computing a change in pixel error by toggling with all the possible output states and swapping with all neighbor pixels only if the stacking constraint is satisfied, updating the HTI with the maximum error decrease operation and continue to next pixel location till the end criteria is met. Once the end criteria is met, the updated HTI is saved as a final halftone screen for that gray level and copied as the initial HTI for the next gray level along with CTI pixel values updated to the next gray level till the final gray value is reached.

Abstract: A method is disclosed. The method includes generating a seed pattern which ensures one dot per column, computing an auto correlation function and performing pixel error processing. Pixel error processing includes performing multiple operations during each iteration to create visually pleasing halftone mask patterns which follow a one dot per column constraint.

Abstract: Methods and systems herein provide for calibration of a production printing system that accommodates a plurality of different print paper types, including new paper types with no ICC profiles or optical density curves on file. One exemplary method includes printing test patches of primary colors on a first print medium, measuring colors of the test patches printed on the first print medium to determine an optical density of the first print medium, and comparing the optical density of the first print medium to a plurality of optical density curves to identify a comparable optical density curve of a different print medium. The comparable optical density curve is one of a plurality of optical density curves installed on the production printing system. The method further includes automatically selecting the comparable optical density curve to calibrate the production printing system to the different print medium for use in printing to the first print medium.

Abstract: A method is disclosed. The method includes receiving print job data, rasterizing the print job data to generate image data for each page of the print job data to be printed, calculating a coverage per unit area for two or more color planes of each page of the image data and calculating a flushing mask to flush nozzles of the inkjet print head.

Abstract: A method is disclosed. The method includes analyzing an image of a first flushing pattern applied on a medium during production of a print job to detect presence of one or more defective ink jet nozzles and adjusting to a second flushing pattern during the production of the print job upon detecting the presence of one or more defective print head nozzles.

Abstract: Methods and apparatus herein provide for automated calibration of multiple printheads used in a multi-pass printing system. Aspects hereof print a plurality of gray scale printed patterns each printed pattern corresponding to a gray scale value for each of the multiple printheads. The printed patterns are then measured to determine the intensity (e.g., optical density) of each of the printed patterns. A measurement function is derived from the measured intensity and gray scale levels used to print each pattern. Calibrated transfer functions are then determined from the measurement function and target function where each calibrated transfer function relates, for a corresponding printhead, an input gray scale level of a pixel in an image to be printed to a calibrated gray scale level to use for the corresponding printhead when operating in multi-pass mode.

Abstract: Methods and systems herein provide for reducing artifacts during printing. One printing system is operable to prepare a continuous tone image (CTI) for printing onto a print medium by generating an initial half tone image (HTI) based on the CTI. The printing system includes a printer and a print controller. The print controller filters the initial HTI and the CTI with a perceptual filter and determines an error between the filtered CTI and the filtered HTI. The print controller prints the HTI via the printer to determine printer artifacts and processes a scanned version of the printed HTI to determine an error between the filtered CTI and the scanned and filtered HTI. This processing updates the initial HTI and reduces the error between the filtered CTI and the filtered HTI.

Abstract: A method is disclosed. The method includes performing a first print pass to print a first data point on a medium using a first set of ink jet nozzles and performing a second print pass to print the first data point on the medium with a second set of ink jet nozzles.

Abstract: Systems and methods of printing to a tangible medium provide for reducing ink penetration via the controlled selection of halftone patterns. One method includes steps of printing to the tangible medium (e.g., via a multicolor ink supply such as CMYK) using a plurality of initial halftone patterns, measuring ink absorption of the tangible medium in response to printing to the tangible medium, and determining a subset of the plurality of initial halftone patterns based on the absorption measurement. The method also includes printing a print job to the tangible medium based on the subset of the plurality of initial halftone patterns. For example, a print controller may be reprogrammed with the subset of the plurality of initial halftone patterns to print a print job to reduce the amount of ink applied to the tangible medium.

Abstract: The systems and methods presented herein provide for calibrating a print engine of a printing system. The printing system prints image data on a print medium and scans the printed image data. Color values of the scanned image data are then measured and various tints of color values and their transition locations are identified. A calibration module estimates the original optical densities of the identified color value tints and generates a target optical density for each of the identified color value tints using the estimated original optical densities to determine print irregularities in the color values of the scanned image data. The calibration module then generates a halftone screen based on the mean optical densities and applies the generated halftone screen to the print engine to calibrate the print engine.

Abstract: Methods and systems herein provide for calibration of a production printing system that accommodates a plurality of different print paper types, including new paper types with no ICC profiles or optical density curves on file. One exemplary method includes printing test patches of primary colors on a first print medium, measuring colors of the test patches printed on the first print medium to determine an optical density of the first print medium, and comparing the optical density of the first print medium to a plurality of optical density curves to identify a comparable optical density curve of a different print medium. The comparable optical density curve is one of a plurality of optical density curves installed on the production printing system. The method further includes automatically selecting the comparable optical density curve to calibrate the production printing system to the different print medium for use in printing to the first print medium.

Abstract: Methods and apparatus herein provide for automated calibration of multiple printheads used in a multi-pass printing system. Aspects hereof print a plurality of gray scale printed patterns each printed pattern corresponding to a gray scale value for each of the multiple printheads. The printed patterns are then measured to determine the intensity (e.g., optical density) of each of the printed patterns. A measurement function is derived from the measured intensity and gray scale levels used to print each pattern. Calibrated transfer functions are then determined from the measurement function and target function where each calibrated transfer function relates, for a corresponding printhead, an input gray scale level of a pixel in an image to be printed to a calibrated gray scale level to use for the corresponding printhead when operating in multi-pass mode.