Patents by Inventor Kaspar Honegger

Kaspar Honegger has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7638222
    Abstract: The porous, gas permeable layer substructure (5; 5a, 5b) for a thin, gas tight layer (89) can in particular be used as a functional component in high temperature fuel cells (8). This layer substructure has a smooth surface (50a) which is suitable for an application of the gas tight layer or a multi-layer system including the gas tight layer, with the application being carried out by means of a screen printing method or other coating methods. The smooth surface is formed by a compacted edge zone (50). The edge zone and a carrier structure (51) adjacent to this are made from sinterable particles of a uniform substance mixture. The porosity of the carrier structure is greater than 30 volume percent, preferably greater than 40 volume percent. The pore size of the edge zone is smaller than 10 ?m, preferably smaller than 3 ?m.
    Type: Grant
    Filed: January 28, 2002
    Date of Patent: December 29, 2009
    Assignee: Hexis AG
    Inventors: Andreas Franz-Josef Kaiser, Kaspar Honegger, Emad Batawi
  • Patent number: 7462393
    Abstract: The spray powder can be used for the manufacture of a thermally insulating layer which is resistant to high temperatures. A coating of this kind, a so-called TBC, can be produced on a substrate by means of a thermal spraying process. The substrate can already be coated with a single- or multi-layered part coating, in particular a primer. At least one thermally insulating functional material is used, which on the one hand has a lower thermal conductivity than the substrate and on the other hand forms a chemically and thermally stable phase at high temperatures. The spray powder comprises particles (1) which respectively have an agglomerate-like micro-structure (2) which is formed by a plurality of granules (3) adhering to each other. These granules are made up of the functional material or the functional materials. At least one further component is present made of an additive (4) or a plurality of additives.
    Type: Grant
    Filed: November 10, 2003
    Date of Patent: December 9, 2008
    Assignee: Sulzer Metco (US) Inc.
    Inventors: Rajiv J. Damani, Kaspar Honegger
  • Patent number: 6916569
    Abstract: A fuel cell having a solid electrolyte layer (12) forms together with two electrode layers (11, 13) a plate-like multiple layer system (1). The layers are applied by means of coating procedures to an open-pored, electrically conducting carrier structure (10) in the sequence anode (11), electrolyte (12) and cathode (13). This multiple layer system (1) has an outer edge which is exposed during a current generating operation of the fuel cell to an external environment (60) which contains molecular oxygen. The material of the carrier structure assumes an oxidized or a reduced state in thermodynamic equilibrium at the operating temperature of the fuel cell depending on the environment. The outer edge (16) of the multiple layer plate is covered over with an inert material. At the operating temperature of the fuel cell this edge covering (126) forms a barrier which inhibits or prevents the transport of molecular oxygen out of the external environment (60) into the carrier structure.
    Type: Grant
    Filed: November 5, 2001
    Date of Patent: July 12, 2005
    Assignee: Sulzer Hexis AG
    Inventors: Emad Batawi, Kaspar Honegger
  • Publication number: 20040106015
    Abstract: The spray powder can be used for the manufacture of a thermally insulating layer which is resistant to high temperatures. A coating of this kind, a so-called TBC, can be produced on a substrate by means of a thermal spraying process. The substrate can already be coated with a single or multilayered part coating, in particular a primer. At least one thermally insulating functional material is used, which on the one hand has a lower thermal conductivity than the substrate and on the other hand forms a chemically and thermally stable phase at high temperatures. The spray powder comprises particles (1) which respectively have an agglomerate-like micro-structure (2) which is formed by a plurality of granules (3) adhering to each other. These granules are made up of the functional material or the functional materials. At least one further component is present made of an additive (4) or a plurality of additives.
    Type: Application
    Filed: November 10, 2003
    Publication date: June 3, 2004
    Applicant: Sulzer Markets and Technology AG
    Inventors: Rajiv J. Damani, Kaspar Honegger
  • Patent number: 6737186
    Abstract: The ferritic iron alloy is particularly suitable as a material for current collectors used in SOFC solid electrolyte high-temperature fuel cells. The material has a high chromium content upwards of 22% by weight, and a molybdenum content of 1 to 10% by weight. Additionally, there is provided 0.01 to 1.5% by weight of yttrium, rare earth metals, and/or their oxides. The alloy in particular has a high resistance to corrosion under the standard cell atmospheres in the temperature range from 700° to 900° C.
    Type: Grant
    Filed: May 31, 2002
    Date of Patent: May 18, 2004
    Assignee: Plansee Aktiengesellschaft
    Inventors: Martin Janousek, Wolfgang Glatz, Kaspar Honegger
  • Publication number: 20020182468
    Abstract: The ferritic iron alloy is particularly suitable as a material for current collectors used in SOFC solid electrolyte high-temperature fuel cells. The material has a high chromium content upwards of 22% by weight, and a molybdenum content of 1 to 10% by weight. Additionally, there is provided 0.01 to 1.5% by weight of yttrium, rare earth metals, and/or their oxides. The alloy in particular has a high resistance to corrosion under the standard cell atmospheres in the temperature range from 700° to 900° C.
    Type: Application
    Filed: May 31, 2002
    Publication date: December 5, 2002
    Inventors: Martin Janousek, Wolfgang Glatz, Kaspar Honegger
  • Publication number: 20020142210
    Abstract: The porous, gas permeable layer substructure (5; 5a, 5b) for a thin, gas impervious layer (89) can in particular be used as a functional component in high temperature fuel cells (8). This layer substructure has a smooth surface (50a) which is suitable for an application of the gas impervious layer or a multi-layer system including the gas impervious layer, with the application being carried out by means of a screen printing method or other coating methods. The smooth surface is formed by a compacted edge zone (50). The edge zone and a carrier structure (51) adjacent to this are made from a uniform substance mixture of sinterable particles. The porosity of the carrier structure is greater than 30 volume percent, preferably greater than 40 volume percent. The pore size of the edge zone is smaller than 10 &mgr;m, preferably smaller than 3 &mgr;m.
    Type: Application
    Filed: January 28, 2002
    Publication date: October 3, 2002
    Applicant: Sulzer Hexis AG
    Inventors: Andreas Franz-Josef Kaiser, Kaspar Honegger, Emad Batawi
  • Publication number: 20020061429
    Abstract: The fuel cell comprising a solid electrolyte layer (12) forms together with two electrode layers (11, 13) a plate-like multiple layer system (1). The layers are applied by means of coating procedures to an open pored, electrically conducting carrier structure (10) in the sequence anode (11), electrolyte (12) and cathode (13). This multiple layer system (1) has an outer edge which is exposed during a current generating operation of the fuel cell to an external environment (60) which contains molecular oxygen. The material of the carrier structure assumes an oxidized or a reduced state in thermodynamical equilibrium at the operating temperature of the fuel cell depending on the environment. The outer edge (16) of the multiple layer plate is covered over with an inert material. At the operating temperature of the fuel cell this edge covering (126) forms a barrier which inhibits or prevents the transport of molecular oxygen out of the external environment (60) into the carrier structure.
    Type: Application
    Filed: November 5, 2001
    Publication date: May 23, 2002
    Applicant: Sulzer Hexis AG
    Inventors: Emad Batawi, Kaspar Honegger
  • Patent number: 5932368
    Abstract: The high temperature fuel cell with a thin film electrolyte has an electrochemically active element which is executed as a planar multi-layer structure. At least the electrolyte and cathode layers are deposited on a porous, gas-permeable carrier structure, by means of a thin film technique. The carrier structure is a sintered body of metal ceramic material which comprises a highly porous base layer as well as a fine pored cover layer of anode material placed on the base layer. The pores of the base layer are open with respect to one another and have an average diameter of the order of magnitude of at least about 300 .mu.m. The pores of the cover layer have diameters which are not substantially greater than 1 to 3 .mu.m. The coefficient of thermal expansion of the carrier structure is substantially the same as that of the solid electrolyte.
    Type: Grant
    Filed: January 10, 1997
    Date of Patent: August 3, 1999
    Assignee: Sulzer Innotec AG
    Inventors: Emad Batawi, Kaspar Honegger