Abstract: A method and a system for manufacturing a mold for creation of complex objects by controlling and moving two end effectors of a robotic system is provided. The two end effectors have a flexible cutting element attached to, and extending between, the two end effectors. The method includes the steps of: defining at least one surface representing the inner surface of the mold; dividing the surface into a number of segments represented by planar curves on the surface; for each planar curve, calculating at least one elastic curve representing the planar curve; for each calculated elastic curve, calculating a set of data corresponding to placement and direction of the two end effectors for configuring the flexible cutting element to a shape corresponding to the calculated elastic curve; and sequentially positioning the end effectors according to each set of data. The flexible cutting element thereby cuts the mold from a block.

Abstract: A method and a system for manufacturing a mold for creation of complex objects by controlling and moving two end effectors of a robotic system is provided. The two end effectors have a flexible cutting element attached to, and extending between, the two end effectors. The method includes the steps of: defining at least one surface representing the inner surface of the mold; dividing the surface into a number of segments represented by planar curves on the surface; for each planar curve, calculating at least one elastic curve representing the planar curve; for each calculated elastic curve, calculating a set of data corresponding to placement and direction of the two end effectors for configuring the flexible cutting element to a shape corresponding to the calculated elastic curve; and sequentially positioning the end effectors according to each set of data. The flexible cutting element thereby cuts the mold from a block.