Patents by Inventor Katsuhiko Mushiake

Katsuhiko Mushiake has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150200082
    Abstract: A method of manufacturing metal hydroxides with high mass, and a method of manufacturing an ITO target are provided. A gas diffusion electrode 20 configured such that a hydrophobic gas diffusion layer 20a and a hydrophilic reaction layer 20b are laminated is installed in an electrolytic bath 1 to partition the electrolytic bath. An electrolytic solution S is stored in such a portion of a settling chamber 11 as to face the reaction layer of the partitioned electrolytic bath, and indium 4 is immersed in the electrolytic solution. A voltage is applied between a cathode defined by the gas diffusion electrode and an anode defined by indium. Oxygen is supplied into such a partitioned air chamber 10 as to face the gas diffusion layer to perform electrolysis. Indium hydroxides are thus deposited in the electrolytic solution.
    Type: Application
    Filed: April 16, 2013
    Publication date: July 16, 2015
    Applicant: ULVAC, INC.
    Inventors: Atsushi Fujimaru, Toshifumi Mimura, Yutaka Kadowaki, Katsuhiko Mushiake
  • Patent number: 8945296
    Abstract: Herein provided are a water-reactive Al-based composite material which is characterized in that it is produced by incorporating, into Al, 2.0 to 3.5% by mass of In, 0.2 to 0.5% by mass of Si and 0.13 to 0.25% by mass of Ti, and which can be dissolved in water through the reaction thereof in a water-containing atmosphere; a water-reactive Al-based thermally sprayed film produced using this composite material; a method for the production of this Al-based thermally sprayed film; and a constituent member for a film-forming chamber which is provided with this Al-based thermally sprayed film on the surface thereof.
    Type: Grant
    Filed: August 12, 2011
    Date of Patent: February 3, 2015
    Assignee: ULVAC, Inc.
    Inventors: Yutaka Kadowaki, Tomoko Saitou, Katsuhiko Mushiake
  • Patent number: 8808619
    Abstract: Provided herein are a water-reactive Al composite material which comprises 4NAl or 5NAl, as an Al raw material, containing, on the basis of the amount of the Al raw material, added Bi in an amount ranging from 0.8 to 1.4% by mass and Si, including the Si as an impurity of the Al raw material, in a total amount ranging from 0.25 to 0.7% by mass; a thermally sprayed Al film produced using this Al composite material; a method for the production of this Al film; and a constituent member for a film-forming chamber, which is provided, on the surface, with the thermally sprayed Al film.
    Type: Grant
    Filed: April 27, 2009
    Date of Patent: August 19, 2014
    Assignee: ULVAC, Inc.
    Inventors: Yutaka Kadowaki, Tomoko Saitou, Keng Weng Lim, Katsuhiko Mushiake
  • Patent number: 8715404
    Abstract: Herein disclosed are a water-reactive Al composite material which comprises 4NAI or 5NAI containing added In in an amount ranging from 2 to 5% by mass; and added Si and Si as an impurity in a total amount ranging from 0.04 to 0.6% by mass on the basis of the amount of Al; a thermally sprayed Al film prepared using this material; a method for the production of such an Al film; and a constituent member for a film-forming chamber, which is provided with this thermally sprayed Al film on the surface thereof.
    Type: Grant
    Filed: April 27, 2009
    Date of Patent: May 6, 2014
    Assignee: Ulvac, Inc.
    Inventors: Yutaka Kadowaki, Tomoko Saitou, Keng Weng Lim, Katsuhiko Mushiake
  • Patent number: 8596216
    Abstract: Provided herein are a method for the production of a water-reactive Al film which comprises the steps of melting a material which comprises 4NAl or 5NAl as an Al raw material and added In in an amount ranging from 2 to 5% by mass on the basis of the mass of the Al raw material in such a manner that the composition of the material becomes uniform; thermally spraying the resulting molten material on the surface of a base material according to the electric arc spraying technique, while using Ar gas as a spraying gas; and solidifying the sprayed molten material through quenching to thus form an Al film in which In is uniformly dispersed in Al crystalline grains; and a constituent member for a film-forming chamber, which is provided, on the surface, with this water-reactive Al film.
    Type: Grant
    Filed: April 27, 2009
    Date of Patent: December 3, 2013
    Assignee: ULVAC, Inc.
    Inventors: Yutaka Kadowaki, Tomoko Saitou, Keng Weng Lim, Katsuhiko Mushiake
  • Publication number: 20130145961
    Abstract: Herein provided are a water-reactive Al-based composite material which is characterized in that it is produced by incorporating, into Al, 2.0 to 3.5% by mass of In, 0.2 to 0.5% by mass of Si and 0.13 to 0.25% by mass of Ti, and which can be dissolved in water through the reaction thereof in a water-containing atmosphere; a water-reactive Al-based thermally sprayed film produced using this composite material; a method for the production of this Al-based thermally sprayed film; and a constituent member for a film-forming chamber which is provided with this Al-based thermally sprayed film on the surface thereof.
    Type: Application
    Filed: August 12, 2011
    Publication date: June 13, 2013
    Applicant: ULVAC, INC.
    Inventors: Yutaka Kadowaki, Tomoko Saitou, Katsuhiko Mushiake
  • Patent number: 8216654
    Abstract: There are provided a film forming equipment component having a structure in which an deposited film d formed on the component can be separated from the component for a time period shorter than the prior art to reduce damage due to a cleaning fluid S, and a method of cleaning such a component. A metal film layer 2 electrochemically less noble than the matrix metal material 1 of the aforementioned component is formed on the surface of the matrix metal material 1 through thermal spraying, vapor depositing, sputtering, laminating or other process. Alternatively, a second metal film layer 3 electrochemically more noble than the aforementioned matrix metal material 1 is formed on the surface of the metal film layer 2 through said thermal spraying or other process. Thus, a local cell is formed between the metal film layer 2 and the matrix metal material 1 or the second metal film layer 3.
    Type: Grant
    Filed: February 18, 2004
    Date of Patent: July 10, 2012
    Assignee: Ulvac, Inc.
    Inventors: Akisuke Hirata, Shinji Isoda, Yutaka Kadowaki, Katsuhiko Mushiake
  • Publication number: 20110200481
    Abstract: In An Al composite material collapsible in the presence of moisture, the external surface of small pieces or powder constructed from a single or a plurality of crystalline grains of Al or an Al alloy is covered with a film of a low melting point metal or alloy selected from the group consisting of In, Sn, combinations of In and Sn, and alloys thereof. The content of the foregoing low melting point metal or alloy ranges from 0.1 to 20% by mass on the basis of the total mass of the composite material. A material obtained by adding a low melting point metal in an amount specified above to, for instance, Al and then fusing and melting the resulting mixture is quenched and solidified within a non-oxidizing atmosphere to thus form an Al composite material. An Al film, an Al spray-coated film and Al powder can be prepared from the foregoing Al composite material. A component member for a film-forming chamber is also provided, which is provided with a water-collapsible Al film on the surface thereof.
    Type: Application
    Filed: April 21, 2011
    Publication date: August 18, 2011
    Applicant: ULVAC, INC.
    Inventors: Akisuke HIRATA, Shinji Isoda, Yutaka Kadowaki, Katsuhiko Mushiake
  • Publication number: 20110192546
    Abstract: In An Al composite material collapsible in the presence of moisture, the external surface of small pieces or powder constructed from a single or a plurality of crystalline grains of Al or an Al alloy is covered with a film of a low melting point metal or alloy selected from the group consisting of In, Sn, combinations of In and Sn, and alloys thereof. The content of the foregoing low melting point metal or alloy ranges from 0.1 to 20% by mass on the basis of the total mass of the composite material. A material obtained by adding a low melting point metal in an amount specified above to, for instance, Al and then fusing and melting the resulting mixture is quenched and solidified within a non-oxidizing atmosphere to thus form an Al composite material. An Al film, an Al spray-coated film and Al powder can be prepared from the foregoing Al composite material. A component member for a film-forming chamber is also provided, which is provided with a water-collapsible Al film on the surface thereof.
    Type: Application
    Filed: April 21, 2011
    Publication date: August 11, 2011
    Applicant: ULVAC, INC.
    Inventors: Akisuke HIRATA, Shinji Isoda, Yutaka Kadowaki, Katsuhiko Mushiake
  • Patent number: 7951463
    Abstract: In an Al composite material collapsible in the presence of moisture, the external surface of small pieces or powder constructed from a single or a plurality of crystalline grains of Al or an Al alloy is covered with a film of a low melting point metal or alloy selected from the group consisting of In, Sn, combinations of In and Sn, and alloys thereof. The content of the foregoing low melting point metal or alloy ranges from 0.1 to 20% by mass on the basis of the total mass of the composite material. A component member for a film-forming chamber is also provided, which is provided with a water-collapsible Al film on the surface thereof. Film-forming operations are continued over a long period of time using the component member for a film-forming chamber provided with the water-collapsible Al film and then film-forming materials can be recovered from the component member on which the film-forming materials are deposited in a substantial thickness.
    Type: Grant
    Filed: March 4, 2005
    Date of Patent: May 31, 2011
    Assignee: Ulvac, Inc.
    Inventors: Akisuke Hirata, Shinji Isoda, Yutaka Kadowaki, Katsuhiko Mushiake
  • Publication number: 20110041762
    Abstract: Provided herein are a method for the production of a water-reactive Al film which comprises the steps of melting a material which comprises 4NAl or 5NAl as an Al raw material and added In in an amount ranging from 2 to 5% by mass on the basis of the mass of the Al raw material in such a manner that the composition of the material becomes uniform; thermally spraying the resulting molten material on the surface of a base material according to the electric arc spraying technique, while using Ar gas as a spraying gas; and solidifying the sprayed molten material through quenching to thus form an Al film in which In is uniformly dispersed in Al crystalline grains; and a constituent member for a film-forming chamber, which is provided, on the surface, with this water-reactive Al film.
    Type: Application
    Filed: April 27, 2009
    Publication date: February 24, 2011
    Applicant: ULVAC, INC
    Inventors: Yutaka Kadowaki, Tomoko Saitou, Keng Weng Lim, Katsuhiko Mushiake
  • Publication number: 20110041761
    Abstract: Provided herein are a water-reactive Al composite material comprising an Al raw material selected from the group consisting of 2NAl to 5NAl each containing Cu as an impurity of Al in an amount of not higher than 40 ppm, and at least one metal selected from the group consisting of In and Bi, in amounts ranging from 2 to 5% by mass and 0.7 to 1.4% by mass, respectively, on the basis of the mass of Al; a water-reactive Al film produced using this composite material; a method for the production of this Al film; and a constituent member for a film-forming chamber, which is provided, on the surface, this water-reactive Al film.
    Type: Application
    Filed: April 27, 2009
    Publication date: February 24, 2011
    Applicant: ULVAC, INC
    Inventors: Yutaka Kadowaki, Tomoko Saitou, Keng Weng Lim, Katsuhiko Mushiake
  • Publication number: 20110041763
    Abstract: Provided herein are a water-reactive Al composite material which comprises 4NAI or 5NAI, as an Al raw material, containing, on the basis of the amount of the Al raw material, added Bi in an amount ranging from 0.8 to 1.4% by mass and Si, including the Si as an impurity of the Al raw material, in a total amount ranging from 0.25 to 0.7% by mass; a thermally sprayed Al film produced using this Al composite material; a method for the production of this Al film; and a constituent member for a film-forming chamber, which is provided, on the surface, with the thermally sprayed Al film.
    Type: Application
    Filed: April 27, 2009
    Publication date: February 24, 2011
    Applicant: Ulvac Inc.
    Inventors: Yutaka Kadowaki, Tomoko Saitou, Keng Weng Lim, Katsuhiko Mushiake
  • Publication number: 20110041759
    Abstract: Herein disclosed are a water-reactive Al composite material which comprises 4NAI or 5NAI containing added In in an amount ranging from 2 to 5% by mass on the basis of the amount of Al; a water-reactive Al film prepared using this material; a method for the production of such an Al film; and a constituent member for a film-forming chamber, which is provided with this water-reactive Al film on the surface thereof.
    Type: Application
    Filed: April 27, 2009
    Publication date: February 24, 2011
    Applicant: ULVAC, INC.
    Inventors: Yutaka Kadowaki, Tomoko Saitou, Keng Weng Lim, Katsuhiko Mushiake
  • Publication number: 20110041760
    Abstract: Herein disclosed are a method for the production of a water-reactive Al film comprising the steps of melting a material which contains 4NAl or 5NAl as an Al raw material and added In in an amount ranging from 2 to 5% by mass on the basis of the mass of the Al raw material in such a manner that the composition of the material becomes uniform; thermally spraying the resulting molten material on the surface of a base material according to the flame spraying technique; and solidifying the sprayed molten material through quenching to thus form an Al film in which In is uniformly dispersed in Al crystalline grains; and a constituent member for a film-forming chamber, which is provided, on the surface, with the water-reactive Al film.
    Type: Application
    Filed: April 27, 2009
    Publication date: February 24, 2011
    Applicant: ULVAC, INC
    Inventors: Yutaka Kadowaki, Tomoko Saitou, Keng Weng Lim, Katsuhiko Mushiake
  • Publication number: 20110036267
    Abstract: Herein disclosed are a water-reactive Al composite material which comprises 4NAl or 5NAl containing added In in an amount ranging from 2 to 5% by mass; and added Si and Si as an impurity in a total amount ranging from 0.04 to 0.6% by mass on the basis of the amount of Al; a thermally sprayed Al film prepared using this material; a method for the production of such an Al film; and a constituent member for a film-forming chamber, which is provided with this thermally sprayed Al film on the surface thereof.
    Type: Application
    Filed: April 27, 2009
    Publication date: February 17, 2011
    Inventors: Yutaka Kadowaki, Tomoko Saitou, Keng Weng Lim, Katsuhiko Mushiake
  • Patent number: 7436068
    Abstract: Herein disclosed are a component of a film-forming device, in which a thin films is formed on a substrate using a film-forming material, whose surface structure makes any breakage, peeling off and/or falling off of a film adhered to the component quite difficult, while the structure permits easy removal of such an adhered film within a short period of time when cleaning the component as sell as a method for cleaning the component. A large number of through holes each extending from the back face to the top face of the component are formed for the penetration of a cleaning solution into the boundary between the component and a film of the film-forming material adhered to the surface of the component and formed during the formation of the foregoing thin film. This easily allows the peeling off and removal of the film adhered to the component within a short period of time as compared when the adhered film is dissolved only from the surface thereof.
    Type: Grant
    Filed: January 22, 2004
    Date of Patent: October 14, 2008
    Assignee: Ulvac, Inc.
    Inventors: Akisuke Hirata, Shinji Isoda, Yutaka Kadowaki, Katsuhiko Mushiake
  • Patent number: 7156962
    Abstract: There are provided an electrode for electrolysis which takes into consideration safety to human bodies and environmental pollution upon disposal of the electrode, produces ozone with high efficiency and has excellent durability, a production process of the electrode, and an active oxygen producing device using the electrode. In an electrode 5 for electrolysis which has an electrode catalyst at least on the surface and produces ozone or active oxygen in for-treatment water by electrolysis, the electrode catalyst contains a dielectric which constitutes more than 70% of the surface area of the electrode catalyst.
    Type: Grant
    Filed: June 19, 2002
    Date of Patent: January 2, 2007
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Tomohito Koizumi, Naoki Hiro, Tsuyoshi Rakuma, Katsuhiko Mushiake, Masahiro Iseki, Hiroyuki Umezawa, Yurika Koizumi, Yasuhito Kondo
  • Publication number: 20060246735
    Abstract: There are provided a film forming equipment component having a structure in which an deposited film d formed on the component can be separated from the component for a time period shorter than the prior art to reduce damage due to a cleaning fluid S, and a method of cleaning such a component. A metal film layer 2 electrochemically less noble than the matrix metal material 1 of the aforementioned component is formed on the surface of the matrix metal material 1 through thermal spraying, vapor depositing, sputtering, laminating or other process. Alternatively, a second metal film layer 3 electrochemically more noble than the aforementioned matrix metal material 1 is formed on the surface of the metal film layer 2 through said thermal spraying or other process. Thus, a local cell is formed between the metal film layer 2 and the matrix metal material 1 or the second metal film layer 3.
    Type: Application
    Filed: February 18, 2004
    Publication date: November 2, 2006
    Inventors: Akisuke Hirata, Shinji Isoda, Yutaka Kadowaki, Katsuhiko Mushiake
  • Publication number: 20060240271
    Abstract: In An Al composite material collapsible in the presence of moisture, the external surface of small pieces or powder constructed from a single or a plurality of crystalline grains of Al or an Al alloy is covered with a film of a low melting point metal or alloy selected from the group consisting of In, Sn, combinations of In and Sn, and alloys thereof. The content of the foregoing low melting point metal or alloy ranges from 0.1 to 20% by mass on the basis of the total mass of the composite material. A material obtained by adding a low melting point metal in an amount specified above to, for instance, Al and then fusing and melting the resulting mixture is quenched and solidified within a non-oxidizing atmosphere to thus form an Al composite material. An Al film, an Al spray-coated film and Al powder can be prepared from the foregoing Al composite material. A component member for a film-forming chamber is also provided, which is provided with a water-collapsible Al film on the surface thereof.
    Type: Application
    Filed: March 4, 2005
    Publication date: October 26, 2006
    Inventors: Akisuke Hirata, Shinji Isoda, Yutaka Kadowaki, Katsuhiko Mushiake