Patents by Inventor Katsuhiro Imazu

Katsuhiro Imazu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5179854
    Abstract: In a process for the production of a draw-ironed can, supposing that at the draw-ironing step, the blank thickness is A, the maximum thickness of the side wall of a cup-shaped body obtained by draw working of the first stage is B and the maximum thickness of the side wall of a cup-shaped body obtained by redraw working of the second stage is C, the increase of thickness B is controlled to up to 20% of thickness A and the increase of thickness C is controlled to up to 30% of thickness A, and supposing that the final thickness of the side wall of the draw-ironed can finally obtained by ironing working is D, the thickness reduction ratio of the side wall of the obtained draw-ironed can satisfies the following requirements:(B-D)/B.times.100.ltoreq.70%,and(C-D)/C.times.100.ltoreq.70%.According to this process, the surface roughness of the final can body is improved, barrel breaking is prevented at the ironing step, and a draw-ironed can having improved necking workability and flanging workability is obtained.
    Type: Grant
    Filed: March 13, 1991
    Date of Patent: January 19, 1993
    Assignee: Toy Seikan Kaisha Ltd.
    Inventors: Kenzo Matsui, Katsuhiro Imazu
  • Patent number: 5144824
    Abstract: In the production of a thickness-reduced draw-formed can by draw-redraw forming and bending elongation, by using a laminated metal plate comprising a metal plate and a coating layer of a thermoplastic resin having a tension of from 1.times.10.sup.7 to 8.times.10.sup.8 dyne/cm.sup.2 under an elongation of 200% at a temperature of the glass transition point plus 20.degree. C., carrying out redraw forming at a temperature at which the dynamic friction coefficient of the thermoplastic resin is smaller than 0.5 and which is higher than the glass transition point and carrying out bending elongation of the side wall of the can simultaneously with redraw forming, high reduction of the thickness of bending elongation and improvement of the corrosion resistance of the resin-coated vessel can be simultaneously attained.
    Type: Grant
    Filed: October 18, 1990
    Date of Patent: September 8, 1992
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Akira Kobayashi, Katsuhiro Imazu, Masanori Aizawa, Tomomi Kobayashi
  • Patent number: 5139889
    Abstract: Disclosed is a thickness-reduced deep-draw-formed can, which is prepared by subjecting a resin-coated structure of a surface-treated steel plate comprising, as the substrate, a cold-rolled steel plate having a carbon content in the steel of 0.04 to 0.15% by weight and a manganese content in the steel of 0.3 to 1.0% by weight, an average crystal grain size not larger than 6.0 .mu.m and a tensile strength of at least 65 kg/mm.sup.2, to reduction of the thickness and deep-draw-forming.This can has a high pressure-resistant vessel strength, a high uniformity of the can plate thickness, a high adhesion of the coating and a high corrosion resistance in combination.
    Type: Grant
    Filed: March 28, 1991
    Date of Patent: August 18, 1992
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Katsuhiro Imazu, Nobuyuki Sato, Tomomi Kobayashi, Naoto Watanabe
  • Patent number: 5137762
    Abstract: Disclosed is a laminated metal plate for a drawn can, which comprises a laminate comprising a base metal, a layer of a film of a polyester composed mainly of ethylene terephthalate units and, if desried, an adhesive primer layer interposed between the base metal and the polyester film layer, wherein the X-ray diffraction intensity ratio, defined by the following formula (I), of the polyester film layer is in the range of from 0.5 to 15:R.sub.X =I.sub.A /I.sub.B (I)wherein R.sub.X represents the X-ray diffraction intensity ratio, I.sub.A represents the X-ray diffraction intensity by the diffraction plane parallel to the surface of the polyester film, which has a spacing of about 0.34 nm (CuK.alpha. X-ray diffraction angle is 24.degree. to 28.degree.), and I.sub.B represents the X-ray diffraction intensity by the diffraction plane parallel to the polyester film surface, which has a spacing of about 0.39 nm (CuK.alpha. X-ray diffraction angle is 21.5.degree. to 24.degree. ).
    Type: Grant
    Filed: September 18, 1990
    Date of Patent: August 11, 1992
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Masanori Aizawa, Katsuhiro Imazu, Tetsuo Miyazawa, Nobuyuki Satoh
  • Patent number: 5111679
    Abstract: In a method for forming a barrel for a two-piece can, before the step of draw-forming the bottom, a taper portion having an inner diameter gradually decreasing toward the bottom surface is formed on a lower part of the side wall of a flat-bottom barrel, corresponding to the outer circumferential frustoconical portion of the bottom of the final barrel or an upper portion contiguous to the outer circumferential portion, and at the step of draw-forming the bottom, at least an upper part of the taper portion is outwardly expanded by insertion of the cylindrical punch. According to this method, a two-piece can having a bottom having a good appearance, a high pressure-resistant strength and an excellent corrosion resistance can be prepared at a high productivity and with a good operation adaptability.
    Type: Grant
    Filed: June 27, 1990
    Date of Patent: May 12, 1992
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Tomomi Kobayashi, Akira Kobayashi, Hiroshi Fujimoto, Norihiko Saiki, Katsuhiro Imazu
  • Patent number: 5105645
    Abstract: Disclosed is a method of redrawing a metal cup, in which an annular working member is used together with a redrawing die, a redrawing punch and a cup-shaped holding member, and this annular working member has a working face having an inner diameter smaller than the outer diameter of a preliminarily drawn cup to be redrawn. If redrawing is carried out by using this annular working member, the thickness of the drawn cup can be uniformly and sufficiently reduced without damaging a metal sheet of the preliminarily drawn cup or a coating layer thereof.
    Type: Grant
    Filed: November 13, 1990
    Date of Patent: April 21, 1992
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Tomomi Kobayashi, Akira Kobayashi, Katsuhiro Imazu
  • Patent number: 5100017
    Abstract: Disclosed is a packing can having a circumferential polyhedral wall formed on a can barrel, in which as compared with boundary ridgelines of structural unit faces of the polyhedral wall and crossing points of these boundary ridgelines, the structural unit faces are convex to the interior of the can and the structural unit faces are arranged so that adjacent rows of structural unit faces have a phase difference in the axial direction of the can. This packing can has a very high strength against deformation by application of the external pressure. Furthermore, in preparing this packing can, damage of a coating layer formed on a metal sheet used as the can barrel blank can be effectively prevented.
    Type: Grant
    Filed: February 6, 1991
    Date of Patent: March 31, 1992
    Assignee: Toyo Seikan Kaisha Ltd.
    Inventors: Masao Ishinabe, Yasushi Nishimura, Katsuhiro Imazu, Seishichi Kobayashi, Hiroshi Matsubayashi
  • Patent number: 5083449
    Abstract: Disclosed is a redrawing method in which a preliminarily drawn cup having a flange is engaged with a flange-correcting die arranged coaxially with a blank holder to surround the blank holder with a small distance from the peripheral face of the blank holder before the residual flange of the preliminarily drawn cup is introduced into a clearance between the blank holder and a redrawing die, and the preliminarily drawn cup is redrawn in this state. The flange-correcting die has a working face, the inner diameter of which is gradually decreased, and the distance of from the peripheral face of the cup on the tangential line of the working face to the point of the contact with the working face is substantially constant at least in the introduction side portion of the working face.
    Type: Grant
    Filed: November 13, 1990
    Date of Patent: January 28, 1992
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Tomomi Kobayashi, Katsuhiro Imazu
  • Patent number: 5072605
    Abstract: Disclosed is a process for the production of a covered deep-drawn can, which comprises subjecting a metal sheet covered with a thermoplastic resin to drawing and deep-drawing. By heat-treating the formed covered deep-drawn can at a temperature higher than the glass transition point of the thermoplastic resin covering but lower than the melting point of the thermoplastic resin covering, the corrosion resistance, heat resistance and denting resistance of the can are improved, and the adhesion of the resin covering to the metal sheet and the heat resistance of the resin covering to the metal sheet and the heat resistance of the resin covering are improved without degradation of film characteristics inherently possessed by the resin covering.
    Type: Grant
    Filed: June 13, 1990
    Date of Patent: December 17, 1991
    Assignee: Toyo Seikan Kaisha Ltd.
    Inventors: Katsuhiro Imazu, Masanori Aizawa, Tetsuo Miyazawa, Nobuyuki Satoh, Seishichi Kobayashi
  • Patent number: 4984708
    Abstract: The present invention provides a redrawing method which comprises holding a preliminarily drawn cup of a covered metal sheet by an annular holding member inserted in the cup and a redrawing die, and relatively moving the redrawing die and a redrawing punch arranged coaxially with the holding member and redrawing cup, said drawing punch being capable of going into the holding member and coming out from the holding member, so that the redrawing die and redrawing punch are engaged with each other, to form a deep-drawn cup having a diameter smaller than that of the preliminarily drawn cup. This redrawing method is prominently characterized in that the radius of curvature of the operating corner portion of the redrawing die is 1 to 2.9 times as large as the bare sheet thickness of the metal sheet.
    Type: Grant
    Filed: May 23, 1990
    Date of Patent: January 15, 1991
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Katsuhiro Imazu, Tomomi Kobayashi, Masao Ishinabe, Hisao Iwamoto
  • Patent number: 4962659
    Abstract: The present invention provides a redrawing method which comprises holding a preliminarily drawn cup of a covered metal sheet by an annular holding member inserted in the cup and a redrawing die, and relatively moving the redrawing die and a redrawing punch arranged coaxially with the holding member and redrawing cup, the drawing punch being capable of going into the holding member and coming out from the holding member, so that the redrawing die and redrawing punch are engaged with each other, to form a deep-drawn cup having a diameter smaller than that of the preliminarily drawn cup. This redrawing method is prominently characterized in that the radius of curvature of the operating corner portion of the redrawing die is 1 to 2.9 times as large as the bare sheet thickness of the metal sheet.
    Type: Grant
    Filed: February 23, 1989
    Date of Patent: October 16, 1990
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Katsuhiro Imazu, Tomomi Kobayashi, Masao Ishinabe, Hisao Iwamoto
  • Patent number: 4863063
    Abstract: A metal vessel has a metal bottomed cup-shaped lower member and a metal cup-shaped upper member, the upper and lower members being bonded together by a circumferential side seam. The upper member has a pouring mouth having a small diameter in the central portion thereof. The metal vessel is formed by lap-bonding the circumferential open ends of both the upper and lower members. The side wall of the upper member is formed by subjecting a primer-coated tin-plated steel sheet to draw forming at a side wall plastic forming ratio R of from 1.1 to 1.8; the side wall plastic forming ratio R being defined by the following formula: ##EQU1## wherein W stands for the weight (g) of the blank of the upper member, t stands for the thickness (cm) of the blank of the upper member at the side wall, .rho. stands for the density (g/cm.sup.3) of the blank of the upper member, D.sub.0 stands for the inner diameter (cm) of pouring mouth of the upper member, and D.sub.1 stands for the average inner diameter (cm) of the side wall.
    Type: Grant
    Filed: July 9, 1985
    Date of Patent: September 5, 1989
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Katsuhiro Imazu, Makoto Horiguchi, Hiroshi Matsubayashi, Seishichi Kobayashi, Kazuo Taira, Hiroshi Ueno
  • Patent number: 4692810
    Abstract: A process for the preparation of a printed draw-formed body having a printed image on the side wall thereof by subjecting a prior-printed blank to draw-forming, which comprises converting an image of an original to be printed to a digital image element signal on a rectangular coordinate, converting the image element signal on the rectangular coordinate to an image signal or image signals on a corresponding conversion coordinate formed by developing the rectangular coordinate to an annular plane having an area substantially equal to the area of said rectangle, reading image element signals on the conversion coordinate in order of the coordinate, photo-electrically converting the read image element signals to a printing plate for the blank and printing the blank by using the formed printing plate. According to this process, since digital coordinate conversion is performed while compensating anisotropy of the elongation of the metal blank, an improved printing precision can be obtained in a draw-formed body.
    Type: Grant
    Filed: May 21, 1986
    Date of Patent: September 8, 1987
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Akihiko Machii, Hiroo Ikegami, Masao Ishinabe, Katsuhiro Imazu, Hiroshi Ueno
  • Patent number: 4541546
    Abstract: Disclosed is a draw-ironed metal vessel having a circumferential side seam, which is formed by lap-bonding of open end portions of upper and lower members, each consisting of a seamless molded metal cap, wherein the side wall of at least one of said upper and lower members is formed by draw-ironing a tin-plated steel plate at an ironing ratio of at least 20% and a spout having a diameter smaller than that of the side wall of the vessel is formed on the top wall of the upper member.
    Type: Grant
    Filed: January 3, 1985
    Date of Patent: September 17, 1985
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Katsuhiro Imazu, Hiroshi Matsubayashi, Makoto Horiguchi, Kazuo Taira, Seishichi Kobayashi, Hiroshi Ueno
  • Patent number: 4454960
    Abstract: Disclosed is a draw-ironed can obtained by subjecting a surface-treated steel plate to draw-ironing, which consists of a relatively thick bottom portion and a relative thin barrel portion and has no seam in a joint portion between the barrel portion and bottom portion, wherein the barrel prtion has a surface layer containing tin in an amount of 0.01 to 1.70 g/m.sup.2, the surface layer comprises (i) a tin-iron alloy layer or (ii) a combination of an iron surface and a tin-iron alloy layer at an exposed area ratio of 15 to 80%, and the surface layer of the bottom portion consists substantially of a tin-plated cover layer.
    Type: Grant
    Filed: October 28, 1981
    Date of Patent: June 19, 1984
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Katsuhiro Imazu, Toshiaki Watanabe
  • Patent number: 3945231
    Abstract: In preparing thin walled cylindrical containers, e.g., can bodies, by the drawing and ironing processing, the lubricating effect between the metal material and tool metal can be highly improved by irradiating ultrasonic waves at least to the part to be ironed of the side wall portion of a cup-like formed article simultaneously with application of a lubricant. With the improvement of the lubricating effect thus attained, the manufacturing rate of can bodies can be greatly increased without such troubles as breakages of the head portion, the ear edge portion and the bottom wall portion of the can body. This improvement of the lubricating effect can be further enhanced when ultrasonic waves are irradiated in the direction perpendicular to the tapered face of a tapered inlet portion of an ironing die.
    Type: Grant
    Filed: October 29, 1974
    Date of Patent: March 23, 1976
    Assignee: Toyo Seikan Kaisha Limited
    Inventors: Katsuhiro Imazu, Masao Miyata