Patents by Inventor Katsuhiro KUTSUKI

Katsuhiro KUTSUKI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240110970
    Abstract: Main cells that constitute a semiconductor element having a trench gate structure include first cells, and second cells having a structure in which gate insulating films are more easily broken by energization than those in the first cells, and the number of which is smaller than that of the first cells. At a time of driving the semiconductor element, a common gate drive voltage is applied to gate electrodes of the first cells and the second cells. An electrical characteristic is measured to detect failure of the second cells due to energization at the time of driving. The gate electrodes of the failed second cells are electrically isolated from the gate electrodes of the first cells so that the gate drive voltage is not applied to the failed second cells. The failure of the first cells is predicted based on the failure of the second cells.
    Type: Application
    Filed: December 13, 2023
    Publication date: April 4, 2024
    Applicant: DENSO CORPORATION
    Inventors: Masataka DEGUCHI, Junya MURAMATSU, Keita KATAOKA, Katsuhiro KUTSUKI, Isao AOYAGI, Takashi TOMINAGA, Ryosuke OKACHI, Takashi KOHYAMA
  • Publication number: 20230408572
    Abstract: A state determination device includes an initial waveform storage unit, a waveform acquisition unit, an element temperature acquisition unit, a past waveform storage unit, and a failure state determination unit. The failure state determination unit classifies the time waveform based on the initial time waveform of the gate voltage, the current time waveform of the gate voltage, the element temperature, and the past time waveform of the gate voltage, and determines a fault condition of the IGBT.
    Type: Application
    Filed: September 6, 2023
    Publication date: December 21, 2023
    Applicant: DENSO CORPORATION
    Inventors: Junya MURAMATSU, Ryosuke OKACHI, Katsuhiro KUTSUKI, Takashi TOMINAGA, Masataka DEGUCHI
  • Publication number: 20230081110
    Abstract: In a surface treatment method for a gallium oxide-based semiconductor substrate, a surface of the gallium oxide-based semiconductor substrate is flattened by dry etching with a self-bias of 150 V or more. After the surface of the gallium oxide-based semiconductor substrate is flattened, the surface of the gallium oxide-based semiconductor substrate is washed with a chemical solution containing H2SO4 to expose a step terrace structure on the surface of the gallium oxide-based semiconductor substrate.
    Type: Application
    Filed: August 18, 2022
    Publication date: March 16, 2023
    Inventors: KATSUHIRO KUTSUKI, KEITA KATAOKA, DAIGO KIKUTA, HIROKI MIYAKE, SHUHEI ICHIKAWA, YOSHITAKA NAGASATO
  • Patent number: 11501971
    Abstract: A manufacturing method of a silicon carbide semiconductor device may include: forming a gate insulating film on a silicon carbide substrate; and forming a gate electrode on the gate insulating film. The forming of the gate insulating film may include forming an oxide film on the silicon carbide substrate by thermally oxidizing the silicon carbide substrate under a nitrogen atmosphere.
    Type: Grant
    Filed: January 29, 2019
    Date of Patent: November 15, 2022
    Assignee: DENSO CORPORATION
    Inventors: Toru Onishi, Katsuhiro Kutsuki, Kensaku Yamamoto
  • Publication number: 20220293724
    Abstract: A semiconductor device includes a semiconductor substrate, a top electrode in contact with a top surface of the semiconductor substrate, a bottom electrode in contact with a bottom surface of the semiconductor substrate, and an oxide film in contact with the top surface of the semiconductor substrate. The semiconductor substrate includes an element region and an outer peripheral region. The element region is a region where the top electrode is in contact with the top surface of the semiconductor substrate. The outer peripheral region is a region where the oxide film is in contact with the top surface of the semiconductor substrate, and is located between the element region and an outer peripheral end surface of the semiconductor substrate. The element region includes a semiconductor element connected between the top electrode and the bottom electrode. The outer peripheral region includes surface high-voltage-breakdown regions, deep high-voltage-breakdown regions, and a drift region.
    Type: Application
    Filed: June 1, 2022
    Publication date: September 15, 2022
    Inventors: JUN SAITO, KEITA KATAOKA, YUSUKE YAMASHITA, YUKIHIKO WATANABE, KATSUHIRO KUTSUKI, YOUNGSHIN EUM
  • Publication number: 20220278231
    Abstract: A switching element includes a semiconductor substrate, a gate insulating film, and a gate electrode that is disposed inside the trench. The semiconductor substrate further includes: an n-type source region, a p-type body region, an n-type drift region, a p-type first electric field reduced region, and a p-type connection region. When a permittivity of the connection region is ? (F/cm), a critical electric field strength of the connection region is Ec (V/cm), an elementary charge is e (C), an area density of p-type impurity when viewed in a plan view of the connection region located below the trench is Q (cm?2), Q>?*Ec/e.
    Type: Application
    Filed: May 18, 2022
    Publication date: September 1, 2022
    Inventors: Jun SAITO, Youngshin EUM, Keita KATAOKA, Yusuke YAMASHITA, Yukihiko WATANABE, Katsuhiro KUTSUKI
  • Publication number: 20220231164
    Abstract: A switching element includes a semiconductor substrate having: an n-type drift region in contact with each of gate insulating films on a bottom surface and side surfaces of each of the trenches; a p-type body region in contact with the gate insulating films on the side surfaces of each of the trenches at a position above the n-type drift region; an n-type source region in contact with the gate insulating films on the side surfaces of each of the trenches at a position above the p-type body region, the n-type source region being separated away from the n-type drift region by the p-type body region; plurality of p-type bottom regions each of which is located under a corresponding one of the trenches and located away from a corresponding one of the gate insulating films; and a p-type connection region that connects the p-type bottom regions and the p-type body region.
    Type: Application
    Filed: April 7, 2022
    Publication date: July 21, 2022
    Inventors: Jun SAITO, Keita KATAOKA, Yusuke YAMASHITA, Yukihiko WATANABE, Katsuhiro KUTSUKI, Yasushi URAKAMI
  • Publication number: 20210013039
    Abstract: A manufacturing method of a silicon carbide semiconductor device may include: forming a gate insulating film on a silicon carbide substrate; and forming a gate electrode on the gate insulating film. The forming of the gate insulating film may include forming an oxide film on the silicon carbide substrate by thermally oxidizing the silicon carbide substrate under a nitrogen atmosphere.
    Type: Application
    Filed: January 29, 2019
    Publication date: January 14, 2021
    Inventors: Toru ONISHI, Katsuhiro KUTSUKI, Kensaku YAMAMOTO
  • Patent number: 10326015
    Abstract: A switching element may include a semiconductor substrate, first and second trenches, a gate insulating layer, an interlayer insulating layer covering the semiconductor substrate, and an electrode on the interlayer insulating layer. A wide portion and a narrow portion may be arranged alternately between the first and second trenches. The interlayer insulating layer may include a contact hole in the wide portion. The electrode may be in contact with the semiconductor substrate within the contact hole. The semiconductor substrate may include an upper n-type region in contact with the gate insulating layer in the narrow portion and in contact with the electrode, a p-type body contact region in contact with the electrode, a p-type body region in contact with the gate insulating layer in the narrow portion, and a lower n-type region in contact with the gate insulating layer in the narrow portion.
    Type: Grant
    Filed: December 27, 2017
    Date of Patent: June 18, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masatoshi Tsujimura, Katsuhiro Kutsuki, Sachiko Aoi, Yasushi Urakami
  • Patent number: 10170470
    Abstract: A switching device may include a semiconductor substrate; gate trenches; bottom insulating layers covering bottom surfaces of the gate trenches; gate insulating layers covering side surfaces of the gate trenches; and gate electrodes arranged in the gate trenches. The gate insulating layers in a center portion may have a first thickness and a first dielectric constant, and one or more of the gate insulating layers in a peripheral portion may have, within at least a part of the peripheral portion, a second thickness thicker than the first thickness and a second dielectric constant greater than the first dielectric constant. The semiconductor substrate may include a first region being in contact with the gate insulating layers, a body region being in contact with the gate insulating layers under the first region, and a second region being in contact with the gate insulating layers under the body region.
    Type: Grant
    Filed: August 23, 2017
    Date of Patent: January 1, 2019
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, DENSO CORPORATION
    Inventors: Toru Onishi, Katsuhiro Kutsuki, Yasushi Urakami, Yukihiko Watanabe
  • Patent number: 10141411
    Abstract: A semiconductor device includes a semiconductor substrate of silicon carbide, and a temperature sensor portion. The semiconductor substrate includes a portion in which an n-type drift region and a p-type body region are laminated. The temperature sensor portion is disposed in the semiconductor substrate and is separated from the drift region by the body region. The temperature sensor portion includes an n-type cathode region being in contact with the body region, and a p-type anode region separated from the body region by the cathode region.
    Type: Grant
    Filed: February 17, 2017
    Date of Patent: November 27, 2018
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, DENSO CORPORATION
    Inventors: Atsushi Onogi, Toru Onishi, Shuhei Mitani, Yusuke Yamashita, Katsuhiro Kutsuki
  • Publication number: 20180240906
    Abstract: A switching element may include a semiconductor substrate, first and second trenches, a gate insulating layer, an interlayer insulating layer covering the semiconductor substrate, and an electrode on the interlayer insulating layer. A wide portion and a narrow portion may be arranged alternately between the first and second trenches. The interlayer insulating layer may include a contact hole in the wide portion. The electrode may be in contact with the semiconductor substrate within the contact hole. The semiconductor substrate may include an upper n-type region in contact with the gate insulating layer in the narrow portion and in contact with the electrode, a p-type body contact region in contact with the electrode, a p-type body region in contact with the gate insulating layer in the narrow portion, and a lower n-type region in contact with the gate insulating layer in the narrow portion.
    Type: Application
    Filed: December 27, 2017
    Publication date: August 23, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masatoshi TSUJIMURA, Katsuhiro KUTSUKI, Sachiko AOI, Yasushi URAKAMI
  • Publication number: 20180114789
    Abstract: A switching device may include a semiconductor substrate; gate trenches; bottom insulating layers covering bottom surfaces of the gate trenches; gate insulating layers covering side surfaces of the gate trenches; and gate electrodes arranged in the gate trenches. The gate insulating layers in a center portion may have a first thickness and a first dielectric constant, and one or more of the gate insulating layers in a peripheral portion may have, within at least a part of the peripheral portion, a second thickness thicker than the first thickness and a second dielectric constant greater than the first dielectric constant. The semiconductor substrate may include a first region being in contact with the gate insulating layers, a body region being in contact with the gate insulating layers under the first region, and a second region being in contact with the gate insulating layers under the body region.
    Type: Application
    Filed: August 23, 2017
    Publication date: April 26, 2018
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, DENSO CORPORATION
    Inventors: Toru ONISHI, Katsuhiro KUTSUKI, Yasushi URAKAMI, Yukihiko WATANABE
  • Patent number: 9847414
    Abstract: A semiconductor device provided herein includes a trench in which a gate insulating layer (GIL) and a gate electrode are located. A step is provided in a lateral surface of the trench. The step surface descends toward a center of the trench. First and second regions are of a first conductivity type. A body region, a lateral region and a bottom region are of a second conductivity type. The first region, a body region, and the second region are in contact with the GIL at the upper lateral surface of the trench. The second region is in contact with the GIL at the lower lateral surface of the trench. A lateral region is in contact with the GIL at the lower lateral surface. A bottom region is in contact with the GIL at the bottom surface of the trench.
    Type: Grant
    Filed: November 16, 2015
    Date of Patent: December 19, 2017
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hidefumi Takaya, Shinichiro Miyahara, Katsuhiro Kutsuki, Sachiko Aoi
  • Publication number: 20170271457
    Abstract: A semiconductor device includes a semiconductor substrate of silicon carbide, and a temperature sensor portion. The semiconductor substrate includes a portion in which an n-type drift region and a p-type body region are laminated. The temperature sensor portion is disposed in the semiconductor substrate and is separated from the drift region by the body region. The temperature sensor portion includes an n-type cathode region being in contact with the body region, and a p-type anode region separated from the body region by the cathode region.
    Type: Application
    Filed: February 17, 2017
    Publication date: September 21, 2017
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, DENSO CORPORATION
    Inventors: Atsushi ONOGI, Toru ONISHI, Shuhei MITANI, Yusuke YAMASHITA, Katsuhiro KUTSUKI
  • Publication number: 20160149029
    Abstract: A semiconductor device includes a semiconductor substrate including a trench, a gate insulating layer, and a gate electrode. A step is arranged in a side surface of the trench. The semiconductor substrate includes first and second regions, a body region, and a side region. The body region extends from a position being in contact with the first region to a position located on the lower side with respect to the step. The body region is in contact with the gate insulating layer at a portion of the upper side surface located on a lower side with respect to the first region. The second region is located on a lower side of the body region and in contact with the gate insulating layer at the lower side surface. The side region is in contact with the gate insulating layer at the step surface and connected to the second region.
    Type: Application
    Filed: November 12, 2015
    Publication date: May 26, 2016
    Inventors: Hidefumi TAKAYA, Katsuhiro KUTSUKI, Sachiko AOI, Shinichiro MIYAHARA
  • Publication number: 20160141409
    Abstract: A semiconductor device provided herein includes a trench in which a gate insulating layer (GIL) and a gate electrode are located. A step is provided in a lateral surface of the trench. The step surface descends toward a center of the trench. First and second regions are of a first conductivity type. A body region, a lateral region and a bottom region are of a second conductivity type. The first region, a body region, and the second region are in contact with the GIL at the upper lateral surface of the trench. The second region is in contact with the GIL at the lower lateral surface of the trench. A lateral region is in contact with the GIL at the lower lateral surface. A bottom region is in contact with the GIL at the bottom surface of the trench.
    Type: Application
    Filed: November 16, 2015
    Publication date: May 19, 2016
    Inventors: Hidefumi Takaya, Shinichiro Miyahara, Katsuhiro Kutsuki, Sachiko Aoi
  • Patent number: 9281396
    Abstract: A trench structure which is capable of promoting extension of a depletion layer and hardly causes thermal stress is provided. A semiconductor device includes a semiconductor substrate. A plurality of loop trenches is formed on the surface of the semiconductor substrate. Each loop trench is configured to extend so as to surround a region smaller than the region where a plurality of gate trenches is formed. Each loop trench is separated from other loop trenches. A second insulating layer is located in each loop trench. P-type fourth regions are formed in the semiconductor substrate. Each fourth region is in contact with a bottom surface of corresponding one of the loop trenches and is configured to extend along the corresponding one of the loop trenches.
    Type: Grant
    Filed: October 2, 2014
    Date of Patent: March 8, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hidefumi Takaya, Katsuhiro Kutsuki
  • Publication number: 20160064550
    Abstract: An insulated gate type switching device includes: a first region being of a first conductivity type; a body region being of a second conductivity type and in contact with the first region; a second region being of the first conductivity type and separated from the first region by the body region; an insulating film being in contact with the first region, the body region and the second region; and a gate electrode facing the body region via the insulating film. The body region includes a first body region and a second body region. The first body region has a theoretical threshold level Vth larger than that of the second body region.
    Type: Application
    Filed: August 20, 2015
    Publication date: March 3, 2016
    Inventors: Masahiro Sugimoto, Katsuhiro Kutsuki, Sachiko Aoi, Yukihiko Watanabe, Yasuhiro Ebihara
  • Publication number: 20150129957
    Abstract: A trench structure which is capable of promoting extension of a depletion layer and hardly causes thermal stress is provided. A semiconductor device includes a semiconductor substrate. A plurality of loop trenches is formed on the surface of the semiconductor substrate. Each loop trench is configured to extend so as to surround a region smaller than the region where a plurality of gate trenches is formed. Each loop trench is separated from other loop trenches. A second insulating layer is located in each loop trench. P-type fourth regions are formed in the semiconductor substrate. Each fourth region is in contact with a bottom surface of corresponding one of the loop trenches and is configured to extend along the corresponding one of the loop trenches.
    Type: Application
    Filed: October 2, 2014
    Publication date: May 14, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hidefumi TAKAYA, Katsuhiro KUTSUKI