Patents by Inventor Katsuhiro Tsuji

Katsuhiro Tsuji has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10392576
    Abstract: A coated sliding member 10 for use under an environment where it is in contact with lubricant, comprising: a base material 12; and a first hard carbon layer 14 having a thickness of 3 ?m or more formed on a surface of the base material by a vacuum arc method using carbon and consisting of diamond-like carbon, containing substantially no hydrogen and being configured only of carbon, and a second hard carbon layer 15 formed on a surface of the first hard carbon layer by a vacuum arc method using carbon and consisting of diamond-like carbon, containing substantially no hydrogen and being configured only of carbon and nitrogen, the film thickness of the second hard carbon layer being 3 to 35% of the film thickness of the first hard carbon layer.
    Type: Grant
    Filed: August 10, 2015
    Date of Patent: August 27, 2019
    Assignee: KABUSHIKI KAISHA RIKEN
    Inventor: Katsuhiro Tsuji
  • Patent number: 10100929
    Abstract: The present invention provides a piston ring having excellent abrasion resistance to an aluminum alloy cylinder or cylinder liner formed of a mating material and is therefore capable of decreasing abrasion of the mating material. An exemplary piston ring has a hard carbon coating formed on an outer peripheral surface, and the hard carbon coating contains 0.5 atom % or more to less than 5 atom % of tungsten (W).
    Type: Grant
    Filed: September 1, 2014
    Date of Patent: October 16, 2018
    Assignee: KABUSHIKI KAISHA RIKEN
    Inventors: Keiji Honda, Katsuhiro Tsuji, Masaki Moronuki, Takuma Sekiya
  • Patent number: 10036345
    Abstract: A combination of a cylinder 62 of an internal combustion engine and a piston ring 40 for sliding an inner periphery of the cylinder, wherein at least a sliding face of the cylinder is composed of an aluminum alloy including 8 mass % to 22 mass % of Si and at least one or more particles selected from the group consisting of Si, Al2O3 and SiO2 particles each having a diameter of 3 ?m or more, and at least an outer periphery of the piston ring is coated with a hard carbon coating 14 composed only of hydrogen and carbon.
    Type: Grant
    Filed: March 5, 2013
    Date of Patent: July 31, 2018
    Assignee: Kabushiki Kaisha Riken
    Inventors: Katsuhiro Tsuji, Akio Shinohara, Masaki Moronuki
  • Publication number: 20170253825
    Abstract: A coated sliding member 10 for use under an environment where it is in contact with lubricant, comprising: a base material 12; and a first hard carbon layer 14 having a thickness of 3 ?m or more formed on a surface of the base material by a vacuum arc method using carbon and consisting of diamond-like carbon, containing substantially no hydrogen and being configured only of carbon, and a second hard carbon layer 15 formed on a surface of the first hard carbon layer by a vacuum arc method using carbon and consisting of diamond-like carbon, containing substantially no hydrogen and being configured only of carbon and nitrogen, the film thickness of the second hard carbon layer being 3 to 35% of the film thickness of the first hard carbon layer.
    Type: Application
    Filed: August 10, 2015
    Publication date: September 7, 2017
    Inventor: Katsuhiro TSUJI
  • Patent number: 9546425
    Abstract: In a member having a hydrogen-containing, amorphous carbon coating having a relatively smooth surface, similarly amorphous, fine carbon particles are dispersed in the hydrogen-containing, amorphous carbon coating to have improved cracking resistance while keeping smoothness on the surface and hardness in the entire coating. Specifically, fine particles discharged from a carbon cathode of an arc evaporation source by arc discharge are introduced into the coating, so that similarly amorphous, fine carbon particles are dispersed in the hydrogen-containing, amorphous carbon coating.
    Type: Grant
    Filed: January 17, 2011
    Date of Patent: January 17, 2017
    Assignee: KABUSHIKI KAISHA RIKEN
    Inventor: Katsuhiro Tsuji
  • Publication number: 20160245407
    Abstract: The present invention provides a piston ring having excellent abrasion resistance to an aluminum alloy cylinder or cylinder liner formed of a mating material and is therefore capable of decreasing abrasion of the mating material. An exemplary piston ring has a hard carbon coating formed on an outer peripheral surface, and the hard carbon coating contains 0.5 atom % or more to less than 5 atom % of tungsten (W).
    Type: Application
    Filed: September 1, 2014
    Publication date: August 25, 2016
    Inventors: Keiji HONDA, Katsuhiro TSUJI, Masaki MORONUKI, Takuma SEKIYA
  • Publication number: 20160178054
    Abstract: A piston ring that may be mounted to a piston made of an aluminum alloy that slides with a cylinder liner containing Fe as a main component is disclosed. The piston ring is formed to have hard carbon coatings containing no hydrogen formed on an outer periphery and at least one side surface of the piston ring, the hard carbon coating formed on the outer periphery having no columnar structure, and the hard carbon coating formed on the side surface having a columnar structure extending in a direction intersecting with the side surface.
    Type: Application
    Filed: May 26, 2014
    Publication date: June 23, 2016
    Inventor: Katsuhiro TSUJI
  • Publication number: 20150136062
    Abstract: A combination of a cylinder 62 of an internal combustion engine and a piston ring 40 for sliding an inner periphery of the cylinder, wherein at least a sliding face of the cylinder is composed of an aluminum alloy including 8 mass % to 22 mass % of Si and at least one or more particles selected from the group consisting of Si, Al2O3 and SiO2 particles each having a diameter of 3 ?m or more, and at least an outer periphery of the piston ring is coated with a hard carbon coating 14 composed only of hydrogen and carbon.
    Type: Application
    Filed: March 5, 2013
    Publication date: May 21, 2015
    Applicant: Kabushi Kaisha Riken
    Inventors: Katsuhiro Tsuji, Akio Shinohara, Masaki Moronuki
  • Patent number: 8337682
    Abstract: An arc plasma source 101 for evaporating a cathode material of a cathode 22 by arc discharge controlled by a magnetic field, comprising a magnetic field forming mechanism 42 arranged outside the cathode for forming a magnetic field M in parallel to the center axis of the cathode near an evaporation surface 22a; a supporting mechanism 26 for supporting the cathode; a cooling mechanism 61 for cooling the cathode; and a tapered ring 64 being truncated cone shaped and having a through-hole into which the cathode penetrates along the axial direction of the through-hole, the tapered ring being arranged to be tapered toward the evaporation surface of the cathode; wherein the tapered ring is made of a ferromagnetic material and the front end of the tapered ring is positioned coplanar with the evaporation surface of the cathode or is positioned posterior to the evaporation surface in use.
    Type: Grant
    Filed: February 15, 2008
    Date of Patent: December 25, 2012
    Assignees: Kabushiki Kaisha Riken, Nissin Electric Co., Ltd.
    Inventors: Kazuya Nishimura, Katsuhiro Tsuji
  • Publication number: 20120282461
    Abstract: In a member having a hydrogen-containing, amorphous carbon coating having a relatively smooth surface, similarly amorphous, fine carbon particles are dispersed in the hydrogen-containing, amorphous carbon coating to have improved cracking resistance while keeping smoothness on the surface and hardness in the entire coating. Specifically, fine particles discharged from a carbon cathode of an arc evaporation source by arc discharge are introduced into the coating, so that similarly amorphous, fine carbon particles are dispersed in the hydrogen-containing, amorphous carbon coating.
    Type: Application
    Filed: January 17, 2011
    Publication date: November 8, 2012
    Applicant: KABUSHIKI KAISHA RIKEN
    Inventor: Katsuhiro Tsuji
  • Patent number: 8123227
    Abstract: A sliding member is characterized in that a sliding surface of the sliding member is coated with an amorphous hard carbon film, and a surface of the amorphous hard carbon film has a ten-point mean roughness of equal to or less than 0.7 micrometers and an initial wear height in a range of 0.07 to 0.14 micrometers.
    Type: Grant
    Filed: August 27, 2008
    Date of Patent: February 28, 2012
    Assignee: Kabushiki Kaisha Riken
    Inventors: Minoru Kawanishi, Ryo Wakabayashi, Masaki Moronuki, Katsuhiro Tsuji, Takayuki Sato
  • Publication number: 20100101947
    Abstract: An arc plasma source 101 for evaporating a cathode material of a cathode 22 by arc discharge controlled by a magnetic field, comprising a magnetic field forming mechanism 42 arranged outside the cathode for forming a magnetic field M in parallel to the center axis of the cathode near an evaporation surface 22a; a supporting mechanism 26 for supporting the cathode; a cooling mechanism 61 for cooling the cathode; and a tapered ring 64 being truncated cone shaped and having a through-hole into which the cathode penetrates along the axial direction of the through-hole, the tapered ring being arranged to be tapered toward the evaporation surface of the cathode; wherein the tapered ring is made of a ferromagnetic material and the front end of the tapered ring is positioned coplanar with the evaporation surface of the cathode or is positioned posterior to the evaporation surface in use.
    Type: Application
    Filed: February 15, 2008
    Publication date: April 29, 2010
    Inventors: Kazuya Nishimura, Katsuhiro Tsuji
  • Publication number: 20090026712
    Abstract: A sliding member is characterized in that a sliding surface of the sliding member is coated with an amorphous hard carbon film, and a surface of the amorphous hard carbon film has a ten-point mean roughness of equal to or less than 0.7 micrometers and an initial wear height in a range of 0.07 to 0.14 micrometers.
    Type: Application
    Filed: August 27, 2008
    Publication date: January 29, 2009
    Inventors: Minoru Kawanishi, Ryo Wakabayashi, Masaki Moronuki, Katsuhiro Tsuji, Takayuki Sato
  • Patent number: 7214124
    Abstract: Double-sided polishing equipment configured to polish a rectangular substrate, comprising a carrier having a pocket configured to accommodate a rectangular substrate, a lateral linear moving mechanism configured to move the carrier, first and second polishing pads with first and second rotational axes, respectively, offset from centers of the pads, the polishing surfaces of the first and second polishing pads being parallel. The equipment further includes at least one elevating mechanism coupled to at least one of the polishing pads, first and second rotary drive mechanisms coupled to each of the first and second polishing pads, respectively; and configured to rotate the first and second pads about the first and second rotational axes. A polishing-agent supplying device is present and configured to supply polishing agent to a plane where a substrate that is accommodated in the pocket to accommodate the substrate comes into contact with the polishing pads.
    Type: Grant
    Filed: September 13, 2006
    Date of Patent: May 8, 2007
    Assignee: Okamoto Machine Tool Works Ltd.
    Inventors: Kazuo Kobayashi, Katsuhiro Tsuji
  • Publication number: 20070060027
    Abstract: Double-sided polishing equipment configured to polish a rectangular substrate, comprising a carrier having a pocket configured to accommodate a rectangular substrate, a lateral linear moving mechanism configured to move the carrier, first and second polishing pads with first and second rotational axes, respectively, offset from centers of the pads, the polishing surfaces of the first and second polishing pads being parallel. The equipment further includes at least one elevating mechanism coupled to at least one of the polishing pads, first and second rotary drive mechanisms coupled to each of the first and second polishing pads, respectively; and configured to rotate the first and second pads about the first and second rotational axes. A polishing-agent supplying device is present and configured to supply polishing agent to a plane where a substrate that is accommodated in the pocket to accommodate the substrate comes into contact with the polishing pads.
    Type: Application
    Filed: September 13, 2006
    Publication date: March 15, 2007
    Applicant: OKAMOTO MACHINE TOOL WORKS, LTD.
    Inventors: Kazuo Kobayashi, Katsuhiro Tsuji
  • Patent number: 7156061
    Abstract: A valve lifter, in which an amorphous hard carbon film is coated at least on the surface that slides against a cam, is characterized in that the surface of a base material (substrate) has an arithmetic mean roughness of Ra 0.01 to 0.03 micrometers, and the maximum length of the scratch on the base surface is made to be equal to or shorter than 250 micrometers.
    Type: Grant
    Filed: February 1, 2006
    Date of Patent: January 2, 2007
    Assignees: Kabushiki Kaisha Riken, Nissan Motor Co., Ltd.
    Inventors: Takashi Matsui, Masaki Moronuki, Katsuhiro Tsuji, Yutaka Mabuchi, Takahiro Hamada, Hiroyuki Izumi, Tomoyuki Koike
  • Publication number: 20060207540
    Abstract: A valve lifter, in which an amorphous hard carbon film is coated at least on the surface that slides against a cam, is characterized in that the surface of a base material (substrate) has an arithmetic mean roughness of Ra 0.01 to 0.03 micrometers, and the maximum length of the scratch on the base surface is made to be equal to or shorter than 250 micrometers.
    Type: Application
    Filed: February 1, 2006
    Publication date: September 21, 2006
    Inventors: Takashi Matsui, Masaki Moronuki, Katsuhiro Tsuji, Yutaka Mabuchi, Takahiro Hamada, Hiroyuki Izumi, Tomoyuki Koike