Patents by Inventor Katsuhisa Matsunaka

Katsuhisa Matsunaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10845743
    Abstract: An electrophotographic member including: a base member; an elastic layer having a thickness of from 100 ?m to 500 ?m, and containing a cured product of an addition-curable silicone rubber composition; and a cured product layer arranged between the base member and the elastic layer, the cured product layer containing a cured product of a composition containing an organopolysiloxane having a Si—H group and a silane coupling agent having an alkenyl group. A peel adhesive strength between the elastic layer and the base member is a specific range. The elastic layer undergoes a cohesive failure in a peel test from the base member. The ratio (HU2/HU1) of a universal hardness HU2 on the inner surface of the elastic layer to a universal hardness HU1 at a position reached by cutting the elastic layer from its outer surface in its depth direction by 10 ?m is a specific range.
    Type: Grant
    Filed: October 4, 2019
    Date of Patent: November 24, 2020
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Katsuya Abe, Katsuhisa Matsunaka, Kazuo Kishino, Matsutaka Maeda
  • Patent number: 10809654
    Abstract: A pressure roller, and the pressure roller to be used in a fixing apparatus of in an image forming apparatus, the fixing apparatus configured to heat a toner image formed on a recording material and fix the toner image on the recording material, the pressure roller including a first elastic layer, and a second elastic layer provided on an outside of the first elastic layer, wherein a thermal conductivity of the first elastic layer is higher than a thermal conductivity of the second elastic layer, and wherein the first elastic layer contains a plurality of void portions, hole pathway portions joining the plurality of void portions to each other, and a needle-shaped high thermal conductive filler.
    Type: Grant
    Filed: August 13, 2019
    Date of Patent: October 20, 2020
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Sho Taguchi, Naofumi Murata, Katsuhisa Matsunaka, Yutaka Arai
  • Patent number: 10712697
    Abstract: Provided is a fixing member includes: a substrate; and an elastic layer on the substrate, wherein the elastic layer contains a rubber and fillers dispersed in the rubber, and wherein an average value of area ratios of large-particle diameter fillers is 20% or more and 40% or less, and the large-particle diameter fillers have an average array degree fL of 0.00 or more and 0.15 or less, an average value of an area ratios of small-particle diameter fillers is 10% or more and 20% or less, the small-particle diameter fillers have an average array degree fS of 0.20 or more and 0.50 or less, and the small-particle diameter fillers have an average array angle ?S of 60° or more and 120° or less.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: July 14, 2020
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Matsutaka Maeda, Yuji Kitano, Mamo Matsumoto, Katsuhisa Matsunaka, Yasuharu Notoya, Yo Imaizumi, Takuji Oishi, Yasuhiro Miyahara
  • Publication number: 20200117127
    Abstract: An electrophotographic member including: a base member; an elastic layer having a thickness of from 100 ?m to 500 ?m, and containing a cured product of an addition-curable silicone rubber composition; and a cured product layer arranged between the base member and the elastic layer, the cured product layer containing a cured product of a composition containing an organopolysiloxane having a Si—H group and a silane coupling agent having an alkenyl group. A peel adhesive strength between the elastic layer and the base member is a specific range. The elastic layer undergoes a cohesive failure in a peel test from the base member. The ratio (HU2/HU1) of a universal hardness HU2 on the inner surface of the elastic layer to a universal hardness HU1 at a position reached by cutting the elastic layer from its outer surface in its depth direction by 10 ?m is a specific range.
    Type: Application
    Filed: October 4, 2019
    Publication date: April 16, 2020
    Inventors: Katsuya Abe, Katsuhisa Matsunaka, Kazuo Kishino, Matsutaka Maeda
  • Patent number: 10620574
    Abstract: Provided is a fixing member for a heat fixing apparatus which can further improve utilization efficiency of heat for heat fixing of an unfixed toner. A fixing member having an endless belt shape includes a substrate and an elastic layer on the substrate, wherein the elastic layer includes silicone rubber and a filler dispersed in the silicone rubber, and when a thermal conductivity of the elastic layer in a thickness direction is defined as ?nd, a thermal conductivity of the elastic layer in a circumferential direction is defined as ?td, and a thermal conductivity of the elastic layer in a width direction is defined as ?md, ?nd is 1.30 W/(m·K) or more, and ?nd, ?td, and ?md satisfy a relationship as shown below ?nd>?md>?td.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: April 14, 2020
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Yuji Kitano, Katsuya Abe, Takeshi Suzuki, Mamo Matsumoto, Matsutaka Maeda, Yasuharu Notoya, Katsuhisa Matsunaka, Masaaki Takahashi
  • Publication number: 20200073295
    Abstract: A pressure roller, and the pressure roller to be used in a fixing apparatus of in an image forming apparatus, the fixing apparatus configured to heat a toner image formed on a recording material and fix the toner image on the recording material, the pressure roller including a first elastic layer, and a second elastic layer provided on an outside of the first elastic layer, wherein a thermal conductivity of the first elastic layer is higher than a thermal conductivity of the second elastic layer, and wherein the first elastic layer contains a plurality of void portions, hole pathway portions joining the plurality of void portions to each other, and a needle-shaped high thermal conductive filler.
    Type: Application
    Filed: August 13, 2019
    Publication date: March 5, 2020
    Inventors: Sho Taguchi, Naofumi Murata, Katsuhisa Matsunaka, Yutaka Arai
  • Patent number: 10545439
    Abstract: The present disclosure provides a fixing member that has a substrate, and a single layer of an elastic layer on the substrate, the elastic layer having a thickness of 100 ?m or more, and containing a binder and a filler, wherein the elastic layer contains the filler in a content of 30% by volume or more to 60% by volume or less based on the total volume of the elastic layer, and wherein, when a surface of the elastic layer facing to the substrate is defined as a first surface, and a surface of the elastic layer opposed to the first surface is defined as a second surface, an average value of ratios of an element derived from the filler is 0.0 atomic % or more to 6.0 atomic % or less in a region having a thickness of 6 ?m, from the first surface toward the second surface.
    Type: Grant
    Filed: May 24, 2019
    Date of Patent: January 28, 2020
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Mamo Matsumoto, Katsuhisa Matsunaka, Matsutaka Maeda, Yasuharu Notoya, Yuji Kitano, Makoto Souma
  • Patent number: 10539890
    Abstract: A liquid silicone rubber mixture, includes an organopolysiloxane having two or more unsaturated aliphatic groups in a molecule thereof; an organohydrogenpolysiloxane having two or more hydrogen atoms bonded to a silicon atom in a molecule thereof; a hydrosilylation catalyst; hollow particles each having a layer containing a thermoplastic resin as a shell; a compound having a hydroxyl group and/or an ether bond in its molecule so that a sum of a number of the hydroxyl group and a number of the ether bond is two or more; and a polycarboxylic acid. A pressurizing member of a fixing device for use in an electrophotographic image forming apparatus includes an elastic layer containing a silicone rubber on a substrate.
    Type: Grant
    Filed: April 20, 2018
    Date of Patent: January 21, 2020
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Hiroyuki Sakakibara, Katsuhisa Matsunaka
  • Publication number: 20190377290
    Abstract: Provided is a fixing member for a heat fixing apparatus which can further improve utilization efficiency of heat for heat fixing of an unfixed toner. A fixing member having an endless belt shape includes a substrate and an elastic layer on the substrate, wherein the elastic layer includes silicone rubber and a filler dispersed in the silicone rubber, and when a thermal conductivity of the elastic layer in a thickness direction is defined as ?nd, a thermal conductivity of the elastic layer in a circumferential direction is defined as ?td, and a thermal conductivity of the elastic layer in a width direction is defined as ?md, ?nd is 1.30 W/(m·K) or more, and ?nd, ?td, and ?md satisfy a relationship as shown below ?nd >?md >?td.
    Type: Application
    Filed: May 29, 2019
    Publication date: December 12, 2019
    Inventors: Yuji Kitano, Katsuya Abe, Takeshi Suzuki, Mamo Matsumoto, Matsutaka Maeda, Yasuharu Notoya, Katsuhisa Matsunaka, Masaaki Takahashi
  • Publication number: 20190377291
    Abstract: Provided is a fixing member includes: a substrate; and an elastic layer on the substrate, wherein the elastic layer contains a rubber and fillers dispersed in the rubber, and wherein an average value of area ratios of large-particle diameter fillers is 20% or more and 40% or less, and the large-particle diameter fillers have an average array degree fL of 0.00 or more and 0.15 or less, an average value of an area ratios of small-particle diameter fillers is 10% or more and 20% or less, the small-particle diameter fillers have an average array degree fS of 0.20 or more and 0.50 or less, and the small-particle diameter fillers have an average array angle ?S of 60° or more and 120° or less.
    Type: Application
    Filed: May 29, 2019
    Publication date: December 12, 2019
    Inventors: Matsutaka Maeda, Yuji Kitano, Mamo Matsumoto, Katsuhisa Matsunaka, Yasuharu Notoya, Yo Imaizumi, Takuji Oishi, Yasuhiro Miyahara
  • Publication number: 20190377285
    Abstract: The present disclosure provides a fixing member that has a substrate, and a single layer of an elastic layer on the substrate, the elastic layer having a thickness of 100 ?m or more, and containing a binder and a filler, wherein the elastic layer contains the filler in a content of 30% by volume or more to 60% by volume or less based on the total volume of the elastic layer, and wherein, when a surface of the elastic layer facing to the substrate is defined as a first surface, and a surface of the elastic layer opposed to the first surface is defined as a second surface, an average value of ratios of an element derived from the filler is 0.0 atomic % or more to 6.0 atomic % or less in a region having a thickness of 6 ?m, from the first surface toward the second surface.
    Type: Application
    Filed: May 24, 2019
    Publication date: December 12, 2019
    Inventors: Mamo Matsumoto, Katsuhisa Matsunaka, Matsutaka Maeda, Yasuharu Notoya, Yuji Kitano, Makoto Souma
  • Patent number: 10386763
    Abstract: The present disclosure provides an electrophotographic member having an elastic layer containing graphite particles dispersed in a silicone rubber and having a high thermal conductivity in the thickness direction. The electrophotographic member includes a substrate and an elastic layer on the substrate, the elastic layer containing a cured product of an addition-curable liquid silicone rubber mixture including an addition-curable liquid silicone rubber and graphite particles, and the graphite particles having a DBP oil absorption number of 40 cm3/100 g or more and lower than 80 cm3/100 g.
    Type: Grant
    Filed: March 6, 2019
    Date of Patent: August 20, 2019
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Katsuya Abe, Katsuhisa Matsunaka
  • Publication number: 20190196375
    Abstract: The present disclosure provides an electrophotographic member having an elastic layer containing graphite particles dispersed in a silicone rubber and having a high thermal conductivity in the thickness direction. The electrophotographic member includes a substrate and an elastic layer on the substrate, the elastic layer containing a cured product of an addition-curable liquid silicone rubber mixture including an addition-curable liquid silicone rubber and graphite particles, and the graphite particles having a DBP oil absorption number of 40 cm3/100 g or more and lower than 80 cm3/100 g.
    Type: Application
    Filed: March 6, 2019
    Publication date: June 27, 2019
    Inventors: Katsuya Abe, Katsuhisa Matsunaka
  • Patent number: 10268147
    Abstract: The present disclosure provides an electrophotographic member having an elastic layer containing graphite particles dispersed in a silicone rubber and having a high thermal conductivity in the thickness direction. The electrophotographic member includes a substrate and an elastic layer on the substrate, the elastic layer containing a cured product of an addition-curable liquid silicone rubber mixture including an addition-curable liquid silicone rubber and graphite particles, and the graphite particles having a DBP oil absorption number of 40 cm3/100 g or more and lower than 80 cm3/100 g.
    Type: Grant
    Filed: January 23, 2018
    Date of Patent: April 23, 2019
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Katsuya Abe, Katsuhisa Matsunaka
  • Patent number: 10228644
    Abstract: Provided is an electrophotographic member, the member including an elastic layer that is formed by graphite particles dispersed in a silicone rubber and has high thermal conductivity in the thickness direction. The electrophotographic member has a substrate and an elastic layer on the substrate, in which the elastic layer contains a cured product of an addition-curable liquid silicone rubber mixture including graphite particles, the dibutyl phthalate (DBP) oil absorption number of the graphite particles is from 80 cm3/100 g to 150 cm3/100 g, the thermal conductivity in the thickness direction of the elastic layer is from 1.1 W/(m·K) to 5.0 W/(m·K), and the modulus in tension of the elastic layer is from 0.1 MPa to 4.0 MPa.
    Type: Grant
    Filed: January 23, 2018
    Date of Patent: March 12, 2019
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Katsuya Abe, Katsuhisa Matsunaka
  • Publication number: 20180314172
    Abstract: Provided a liquid silicone rubber mixture, comprising following components (1) to (6): (1) an organopolysiloxane having two or more unsaturated aliphatic groups in a molecule thereof; (2) an organohydrogenpolysiloxane having two or more hydrogen atoms bonded to a silicon atom in a molecule thereof; (3) a hydrosilylation catalyst; (4) hollow particles each having a layer containing a thermoplastic resin as a shell; (5) a compound having at least one selected from the group consisting of a hydroxyl group and an ether bond in a molecule thereof, and having a sum of a number of the hydroxyl group and a number of the ether bond of two or more; and (6) a polycarboxylic acid.
    Type: Application
    Filed: April 20, 2018
    Publication date: November 1, 2018
    Inventors: Hiroyuki Sakakibara, Katsuhisa Matsunaka
  • Publication number: 20180217538
    Abstract: Provided is an electrophotographic member, the member including an elastic layer that is formed by graphite particles dispersed in a silicone rubber and has high thermal conductivity in the thickness direction. The electrophotographic member has a substrate and an elastic layer on the substrate, in which the elastic layer contains a cured product of an addition-curable liquid silicone rubber mixture including graphite particles, the dibutyl phthalate (DBP) oil absorption number of the graphite particles is from 80 cm3/100 g to 150 cm3/100 g, the thermal conductivity in the thickness direction of the elastic layer is from 1.1 W/(m·K) to 5.0 W/(m·K), and the modulus in tension of the elastic layer is from 0.1 MPa to 4.0 MPa.
    Type: Application
    Filed: January 23, 2018
    Publication date: August 2, 2018
    Inventors: Katsuya Abe, Katsuhisa Matsunaka
  • Publication number: 20180217537
    Abstract: The present disclosure provides an electrophotographic member having an elastic layer containing graphite particles dispersed in a silicone rubber and having a high thermal conductivity in the thickness direction. The electrophotographic member includes a substrate and an elastic layer on the substrate, the elastic layer containing a cured product of an addition-curable liquid silicone rubber mixture including an addition-curable liquid silicone rubber and graphite particles, and the graphite particles having a DBP oil absorption number of 40 cm3/100 g or more and lower than 80 cm3/100 g.
    Type: Application
    Filed: January 23, 2018
    Publication date: August 2, 2018
    Inventors: Katsuya Abe, Katsuhisa Matsunaka
  • Patent number: 9891565
    Abstract: The present invention is directed to providing a fixing member that can form high quality electrophotographic images. The fixing member includes a substrate, an elastic layer on the substrate and a surface layer bonded to the elastic layer with an adhesive layer. The surface layer contains a fluorine resin. The surface layer having a thermal resistance in the thickness direction of 3.0×10?5 m2·K/W or more and 1.3×10?4 m2·K/W or less and the peel adhesion strength between the surface layer and the elastic layer is 3.0 N/cm or more and 20.0 N/cm or less, while the elastic layer undergoes a cohesive failure in a peel test between the surface layer and the elastic layer and the fluorine resin contains a tetrafluoroethylene/perfluoroethyl vinyl ether copolymer, the polymerization ratio of perfluoroethyl vinyl ether in the copolymer being 3.0 mol % or more and 5.8 mol % or less.
    Type: Grant
    Filed: June 19, 2017
    Date of Patent: February 13, 2018
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Yasuhiro Miyahara, Katsuhisa Matsunaka
  • Publication number: 20180032004
    Abstract: The present invention is directed to providing a fixing member that can form high quality electrophotographic images. The fixing member comprises a substrate, an elastic layer on the substrate and a surface layer bonded to the elastic layer with an adhesive layer. The surface layer contains a fluorine resin. The surface layer having a thermal resistance in the thickness direction of 3.0×10?5 m2·K/W or more and 1.3×10?4 m2·K/W or less and the peel adhesion strength between the surface layer and the elastic layer is 3.0 N/cm or more and 20.0 N/cm or less, while the elastic layer undergoes a cohesive failure in a peel test between the surface layer and the elastic layer and the fluorine resin contains a tetrafluoroethylene/perfluoroethyl vinyl ether copolymer, the polymerization ratio of perfluoroethyl vinyl ether in the copolymer being 3.0 mol % or more and 5.8 mol % or less.
    Type: Application
    Filed: June 19, 2017
    Publication date: February 1, 2018
    Inventors: Yasuhiro Miyahara, Katsuhisa Matsunaka