Patents by Inventor Katsumi Ichitani

Katsumi Ichitani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11479737
    Abstract: A water-soluble quenching fluid composition prepared by blending: water, at least one kind selected from a polyoxyalkylene glycol and a derivative thereof (A), and an alkylene glycol ether (B), the polyoxyalkylene glycol or a derivative thereof (A) having a mass average molecular weight of 10,000 or more and 100,000 or less, the alkylene glycol ether (B) having a solubility in 100 mL of water at 20° C. of 2.0 g/100 mL-H2O or less and a molecular weight per 1 mol of 1,000 g/mol or less.
    Type: Grant
    Filed: March 31, 2017
    Date of Patent: October 25, 2022
    Assignee: IDEMITSU KOSAN CO., LTD.
    Inventors: Katsumi Ichitani, Rikki Homma
  • Patent number: 11180817
    Abstract: Provided is a water-based quenching liquid composition which is slow in a cooling rate and is able to suppress quenching crack. The water-based quenching liquid composition is one containing water (A), a linear polyalkylene glycol compound (B), and a branched polyhydric alcohol alkylene oxide adduct (C), wherein the linear polyalkylene glycol compound (B) has a mass average molecular weight of 10,000 or more, and the branched polyhydric alcohol alkylene oxide adduct (C) is a mixed adduct of alkylene oxides having 2 to 3 carbon atoms and has a mass average molecular weight of 10,000 or more.
    Type: Grant
    Filed: December 22, 2017
    Date of Patent: November 23, 2021
    Assignee: IDEMITSU KOSAN CO., LTD.
    Inventors: Takashi Kondo, Rikki Homma, Katsumi Ichitani
  • Patent number: 11015230
    Abstract: A water-soluble quenching fluid composition prepared by blending: water, at least one kind selected from a polyoxyalkylene glycol and a derivative thereof (A), and at least one kind selected from an alkylene glycol ether (B) and a monocarboxylic acid (C), the polyoxyalkylene glycol or a derivative thereof (A) having a mass average molecular weight of 10,000 or more and 100,000 or less, the alkylene glycol ether (B) having a boiling point of 200° C. or more and a molecular weight per 1 mol of 1,000 g/mol or less.
    Type: Grant
    Filed: March 31, 2017
    Date of Patent: May 25, 2021
    Assignee: IDEMITSU KOSAN CO., LTD.
    Inventors: Katsumi Ichitani, Rikki Homma
  • Publication number: 20200354648
    Abstract: A water-soluble quenching fluid composition prepared by blending: water, at least one kind selected from a polyoxyalkylene glycol and a derivative thereof (A), and an alkylene glycol ether (B), the polyoxyalkylene glycol or a derivative thereof (A) having a mass average molecular weight of 10,000 or more and 100,000 or less, the alkylene glycol ether (B) having a solubility in 100 mL of water at 20° C. of 2.0 g/100 mL-H2O or less and a molecular weight per 1 mol of 1,000 g/mol or less.
    Type: Application
    Filed: March 31, 2017
    Publication date: November 12, 2020
    Applicant: IDEMITSU KOSAN CO., LTD.
    Inventors: Katsumi ICHITANI, Rikki HOMMA
  • Patent number: 10731099
    Abstract: A heat treatment oil composition is provided that suppresses the decrease of luster in a heat treatment of a metal material, and is capable of suppressing the increase of the number of second (characteristic number of second) until reaching the temperature where the vapor blanket stage ends with the lapse of time and the decrease of the kinetic viscosity with the lapse of time. The heat treatment oil composition contains (A) a base oil and (B) a vapor blanket breaking agent selected from one or more of a petroleum resin, a terpene resin, rosin, and derivatives thereof.
    Type: Grant
    Filed: February 16, 2016
    Date of Patent: August 4, 2020
    Assignee: IDEMITSU KOSAN CO., LTD.
    Inventors: Hideaki Hattori, Katsumi Ichitani
  • Publication number: 20190292614
    Abstract: Provided is a water-based quenching liquid composition which is slow in a cooling rate and is able to suppress quenching crack. The water-based quenching liquid composition is one containing water (A), a linear polyalkylene glycol compound (B), and a branched polyhydric alcohol alkylene oxide adduct (C), wherein the linear polyalkylene glycol compound (B) has a mass average molecular weight of 10,000 or more, and the branched polyhydric alcohol alkylene oxide adduct (C) is a mixed adduct of alkylene oxides having 2 to 3 carbon atoms and has a mass average molecular weight of 10,000 or more.
    Type: Application
    Filed: December 22, 2017
    Publication date: September 26, 2019
    Applicant: IDEMITSU KOSAN CO., LTD.
    Inventors: Takashi KONDO, Rikki HOMMA, Katsumi ICHITANI
  • Patent number: 10421924
    Abstract: Disclosed herein is a method of using a water-based coolant for quenching or cutting a metal material. The water-based coolant is formed of: water; at least one inorganic acid salt selected from the group consisting of a carbonate, a hydrogen carbonate, a sesquicarbonate, a phosphate, a borate, a molybdate and a tungstate; a metal corrosion inhibitor; and optionally at least one of a bactericide, a water-soluble rust inhibitor, an antioxidant and a detergent dispersant.
    Type: Grant
    Filed: May 12, 2017
    Date of Patent: September 24, 2019
    Assignee: IDEMITSU KOSAN CO., LTD.
    Inventors: Mayu Hasegawa, Masahisa Goto, Katsumi Ichitani, Kenro Noguchi
  • Publication number: 20190100815
    Abstract: A water-soluble quenching fluid composition prepared by blending: water, at least one kind selected from a polyoxyalkylene glycol and a derivative thereof (A), and at least one kind selected from an alkylene glycol ether (B) and a monocarboxylic acid (C), the polyoxyalkylene glycol or a derivative thereof (A) having a mass average molecular weight of 10,000 or more and 100,000 or less, the alkylene glycol ether (B) having a boiling point of 200° C. or more and a molecular weight per 1 mol of 1,000 g/mol or less.
    Type: Application
    Filed: March 31, 2017
    Publication date: April 4, 2019
    Applicant: IDEMITSU KOSAN CO., LTD.
    Inventors: Katsumi ICHITANI, Rikki HOMMA
  • Publication number: 20180023022
    Abstract: A heat treatment oil composition is provided that suppresses the decrease of luster in a heat treatment of a metal material, and is capable of suppressing the increase of the number of second (characteristic number of second) until reaching the temperature where the vapor blanket stage ends with the lapse of time and the decrease of the kinetic viscosity with the lapse of time. The heat treatment oil composition contains (A) a base oil and (B) a vapor blanket breaking agent selected from one or more of a petroleum resin, a terpene resin, rosin, and derivatives thereof.
    Type: Application
    Filed: February 16, 2016
    Publication date: January 25, 2018
    Applicant: IDEMITSU KOSAN CO., LTD.
    Inventors: Hideaki HATTORI, Katsumi ICHITANI
  • Publication number: 20180023021
    Abstract: A heat treatment oil composition is provided that is capable of reducing the fluctuation in cooling capability among components subjected to mass quenching while retaining a cooling capability equivalent to the No. 1 oil of Class 2 of JIS K2242:2012 in a heat treatment of a metal material, such as quenching, and is capable of suppressing deterioration in cooling capability thereof with the lapse of time under repetition of the heat treatment. The heat treatment oil composition contains (A) a base oil and (B) at least one selected from a petroleum resin and/or a derivative of a petroleum resin, and has a characteristic time obtained from a cooling curve obtained according to the cooling capability test method of JIS K2242:2012 of 1.00 second or less and a 300° C. number of second, which is a cooling time from 800° C. to 300° C. in the cooling curve, of 6.00 seconds or more and 14.50 seconds or less.
    Type: Application
    Filed: January 29, 2016
    Publication date: January 25, 2018
    Applicant: IDEMITSU KOSAN CO., LTD
    Inventors: Hideaki HATTORI, Katsumi ICHITANI
  • Publication number: 20170247633
    Abstract: Disclosed herein is a method of using a water-based coolant for quenching or cutting a metal material. The water-based coolant is formed of: water; at least one inorganic acid salt selected from the group consisting of a carbonate, a hydrogen carbonate, a sesquicarbonate, a phosphate, a borate, a molybdate and a tungstate; a metal corrosion inhibitor; and optionally at least one of a bactericide, a water-soluble rust inhibitor, an antioxidant and a detergent dispersant.
    Type: Application
    Filed: May 12, 2017
    Publication date: August 31, 2017
    Applicant: IDEMITSU KOSAN CO., LTD.
    Inventors: Mayu HASEGAWA, Masahisa GOTO, Katsumi ICHITANI, Kenro NOGUCHI
  • Patent number: 9637804
    Abstract: A heat-treatment oil composition contains (A) a first base oil with a kinematic viscosity at 40 degrees C. in a range of 5 mm2/s to 60 mm2/s in an amount of 50 mass % to 95 mass % of a total amount of the composition, (B) a second base oil with a kinematic viscosity at 40 degrees C. of 300 mm2/s or more in an amount of 5 mass % to 50 mass %, and (C) an alpha-olefin copolymer. The heat-treatment oil composition according to the invention can reduce distortion unevenness and hardness unevenness accompanying mass-quenching.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: May 2, 2017
    Assignee: IDEMITSU KOSAN CO., LTD.
    Inventors: Kenro Noguchi, Masayuki Kato, Katsumi Ichitani, Masahiro Kobessho, Masahiro Yamada, Norihiro Takasaki
  • Publication number: 20150315512
    Abstract: A water-based coolant contains: at least one inorganic acid salt selected from among carbonate, hydrogen carbonate, sesquicarbonate, phosphate, borate, molybdate and tungstate; and a metal corrosion inhibitor. The water-based coolant is excellent in cooling performance and unlikely to cause corrosion of a metal material to be cooled. Therefore, the water-based coolant is suitably usable as a quenchant or a cutting oil.
    Type: Application
    Filed: December 10, 2013
    Publication date: November 5, 2015
    Applicant: IDEMITSU KOSAN CO., LTD.
    Inventors: Mayu HASEGAWA, Masahisa GOTO, Katsumi ICHITANI, Kenro NOGUCHI
  • Patent number: 9023234
    Abstract: An aqueous heat treatment liquid composition exhibiting a favorable rust resistance with a high cooling capability and a high uneven-cooling resistance is provided. The aqueous heat treatment liquid composition contains a hyperbranched polyglycerol. A mass average absolute molecular weight of the aqueous heat treatment liquid composition is preferably in a range of 5,000 to 500,000. When the aqueous heat treatment liquid composition is used for quenching of a metallic component, the aqueous heat treatment liquid composition can exhibit a favorable rust resistance with a high cooling capability and a high uneven-cooling resistance.
    Type: Grant
    Filed: February 22, 2011
    Date of Patent: May 5, 2015
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Katsumi Ichitani, Fumiaki Takagi, Masami Yamanaka
  • Publication number: 20150013843
    Abstract: A heat-treatment oil composition contains (A) a first base oil with a kinematic viscosity at 40 degrees C. in a range of 5 mm2/s to 60 mm2/s in an amount of 50 mass % to 95 mass % of a total amount of the composition, (B) a second base oil with a kinematic viscosity at 40 degrees C. of 300 mm2/s or more in an amount of 5 mass % to 50 mass %, and (C) an alpha-olefin copolymer. The heat-treatment oil composition according to the invention can reduce distortion unevenness and hardness unevenness accompanying mass-quenching.
    Type: Application
    Filed: March 14, 2013
    Publication date: January 15, 2015
    Applicant: IDEMITSU KOSAN CO., LTD.
    Inventors: Kenro Noguchi, Masayuki Kato, Katsumi Ichitani, Masahiro Kobessho, Masahiro Yamada, Norihiro Takasaki
  • Publication number: 20150000710
    Abstract: A water-based coolant contains at least one inorganic acid salt of phosphate, phosphite, sulfate, sulfite, borate, molybdate, tungstate, carbonate, hydrogen carbonate and sesquicarbonate. Since the water-based coolant of the invention exhibits a high cooling capability but does not easily corrode a metallic material (a cooling object), the water-based coolant of the invention is suitable as a quenching oil or a cutting oil for the metallic material.
    Type: Application
    Filed: February 27, 2013
    Publication date: January 1, 2015
    Applicant: IDEMITSU KOSAN CO., LTD.
    Inventors: Mayu Hasegawa, Masahisa Goto, Katsumi Ichitani, Kenro Noguchi
  • Publication number: 20130001461
    Abstract: An aqueous heat treatment liquid composition exhibiting a favorable rust resistance with a high cooling capability and a high uneven-cooling resistance is provided. The aqueous heat treatment liquid composition contains a hyperbranched polyglycerol. A mass average absolute molecular weight of the aqueous heat treatment liquid composition is preferably in a range of 5,000 to 500,000. When the aqueous heat treatment liquid composition is used for quenching of a metallic component, the aqueous heat treatment liquid composition can exhibit a favorable rust resistance with a high cooling capability and a high uneven-cooling resistance.
    Type: Application
    Filed: February 22, 2011
    Publication date: January 3, 2013
    Applicant: IDEMITSU KOSAN CO., LTD.
    Inventors: Katsumi Ichitani, Fumiaki Takagi, Masami Yamanaka
  • Patent number: 7993473
    Abstract: The heat-treating oil composition of the present invention is characterized by comprising a mixed base oil containing a low-boiling base oil having a 5% distillation temperature of from 300 to 400° C. in an amount of not less than 5% by mass but less than 50% by mass, and a high-boiling base oil having a 5% distillation temperature of 500° C. or higher in an amount of more than 50% by mass but not more than 95% by mass. There is provided a quenching oil composition capable of exhibiting a less fluctuation in hardness or quenching distortion of a metal material treated therewith even when a large number of the metal materials are quenched therewith at the same time.
    Type: Grant
    Filed: June 26, 2006
    Date of Patent: August 9, 2011
    Assignees: Idemitsu Kosan Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Masahiro Kobessho, Katsumi Ichitani, Makoto Takeishi, Yasuyuki Fujiwara, Yoshimi Aoyama
  • Patent number: 7851422
    Abstract: A quenching oil for reduced pressure quenching which comprises a base oil having a kinematic viscosity at 40° C. of 40 mm2/s or more and a vapor blanket breaking agent; and a method for quenching wherein the quenching oil is used and quenching is carried out while adjusting the pressure on the surface of the oil. The method allows the achievement of cooling characteristics over a wide range from those conventionally achieved by a cold oil to those by a hot oil, by the use of a single quenching oil.
    Type: Grant
    Filed: March 9, 2005
    Date of Patent: December 14, 2010
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Katsumi Ichitani, Makoto Takeishi
  • Patent number: 7841766
    Abstract: A metal surface temperature measuring device includes: a container to contain a coolant; a measurement target; a heater to heat the measurement target; a moving mechanism for moving the measurement target; and a thermometer to measure the surface temperature of the measurement target. A main body of the measurement target is formed of silver or copper, and a surface of the main body is coated with a thin film of pure iron or an iron alloy at a thickness of 1 to 100 ?m. Further, at least the container, the heater, and the measurement target are disposed in a chamber of an inert gas atmosphere.
    Type: Grant
    Filed: March 14, 2006
    Date of Patent: November 30, 2010
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Hideo Kanamori, Katsumi Ichitani