Patents by Inventor Katsumi Kojima

Katsumi Kojima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10914016
    Abstract: A steel sheet for cans has, on the surface thereof, in order from the steel sheet side, a chromium metal layer and a hydrous chromium oxide layer. The chromium metal layer is deposited in an amount of 50-200 mg/m2, and the hydrous chromium oxide layer is deposited in an amount of 3-15 mg/m2 in terms of chromium. The chromium metal layer includes: a flat chromium metal layer that has a thickness of at least 7 nm; and a granular chromium metal layer that includes granular protrusions that are formed on the surface of the flat chromium metal layer. The maximum grain size of the granular protrusions is 150 nm or smaller. The number density of the granular protrusions per unit area is 10/?m2 or higher.
    Type: Grant
    Filed: December 1, 2016
    Date of Patent: February 9, 2021
    Assignee: JFE Steel Corporation
    Inventors: Yusuke Nakagawa, Takeshi Suzuki, Mikito Suto, Katsumi Kojima, Yuya Baba
  • Publication number: 20200377274
    Abstract: A resin-coated metal sheet for a container includes: a metal sheet; a first resin coating layer provided on an inner face of the metal sheet after forming; and a second resin coating layer provided on an outer face of the metal sheet after forming, wherein a polar component of surface free energy of the second resin coating layer is 3.5 mN/m or more, after the second resin coating layer is subjected to heat treatment at a melting point of the second resin coating layer plus 8° C. for 2 minutes, and a static friction coefficient of the second resin coating layer, at 145° C., is 0.16 or less.
    Type: Application
    Filed: October 12, 2018
    Publication date: December 3, 2020
    Applicant: JFE Steel Corporation
    Inventors: Yuya Kawai, Junichi Kitagawa, Yasuhide Oshima, Katsumi Kojima
  • Patent number: 10851434
    Abstract: A steel sheet for a can having sufficient hardness and a method for manufacturing the steel sheet. The steel sheet has a chemical composition containing, by mass %, C: 0.0005% or more and 0.0030% or less, Si: 0.05% or less, Mn: 0.50% or more and 1.00% or less, P: 0.030% or less, S: 0.020% or less, Al: 0.01% or more and 0.04% or less, N: 0.0010% or more and 0.0050% or less, B: 0.0005% or more and 0.0050% or less, and Fe and inevitable impurities. Additionally, the steel sheet has a hardness (HR30T) of 56 or more, and an average Young's modulus of 215 GPa or more.
    Type: Grant
    Filed: March 23, 2015
    Date of Patent: December 1, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Hayato Saito, Mikito Suto, Katsumi Kojima, Hiroki Nakamaru
  • Patent number: 10837076
    Abstract: A steel sheet for cans has a chemical composition containing, by mass %, C: 0.015% or more and 0.150% or less, Si: 0.04% or less, Mn: 1.0% or more and 2.0% or less, P: 0.025% or less, S: 0.015% or less, Al: 0.01% or more and 0.10% or less, N: 0.0005% or more and less than 0.0050%, Ti: 0.003% or more and 0.015% or less, B: 0.0010% or more and 0.0040% or less, and the balance being Fe and inevitable impurities. The steel sheet has a microstructure including a ferrite phase as a main phase and at least one of a martensite phase and a retained austenite phase as a second phase, the total area fraction of the second phase being 1.0% or more, and the sheet has a tensile strength of 480 MPa or more, a total elongation of 12% or more, and a yield elongation of 2.0% or less.
    Type: Grant
    Filed: October 13, 2015
    Date of Patent: November 17, 2020
    Assignee: JFE Steel Corporation
    Inventors: Hayato Saito, Katsumi Kojima, Hiroki Nakamaru
  • Patent number: 10837078
    Abstract: Provided is a steel sheet having sufficient formability and strength even after sheet metal thinning, the steel sheet including: a chemical composition containing, by mass %, C: more than 0.0060% and not more than 0.012%, Si: 0.02% or less, Mn: 0.10% or more and 0.60% or less, P: 0.020% or less, S: 0.020% or less, Al: 0.01% or more and 0.07% or less, and N: 0.0080% or more and 0.0200% or less, with the balance being Fe and inevitable impurities, in which a dislocation density at a depth position of ½ of a sheet thickness from a surface of the steel sheet is 2.0×1014/m2 or more and 1.0×1015/m2 or less.
    Type: Grant
    Filed: March 28, 2018
    Date of Patent: November 17, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Takashi Ueno, Nobusuke Kariya, Katsumi Kojima, Yoshihide Yamamoto, Akihiro Katagiri
  • Publication number: 20200338863
    Abstract: A resin-coated metal sheet for a container includes: a metal sheet; a first resin coating layer provided on an inner face of the metal sheet after forming; and a second resin coating layer provided on an outer face of the metal sheet after forming, the second resin coating layer containing: polyester resin having a melting point of 230° C. to 254° C. as a main component; and a lubricant component, a melting point of the lubricant component being 80° C. to 230° C., an average particle diameter of the lubricant component present on a surface of the second resin coating layer being 17.0 nm or less.
    Type: Application
    Filed: October 12, 2018
    Publication date: October 29, 2020
    Applicant: JFE Steel Corporation
    Inventors: Yuya Kawai, Junichi Kitagawa, Yasuhide Oshima, Katsumi Kojima
  • Publication number: 20200332383
    Abstract: Provided is a high-strength steel sheet having excellent ductility, bendability, and TS of 500 MPa or more, in particular, a high-strength thin steel sheet for cans having a sheet thickness of 0.1 to 0.8 mm, the steel sheet having a chemical composition containing C: 0.03-0.15%, Si: 0.01-0.05%, Mn: more than 0.6% and 1.5% or less, P: 0.025% or less, S: 0.02% or less, Al: 0.01-0.10%, N: 0.0005-0.0100%, Ti: 0.005-0.020%, B: 0.0005-0.0100%, and Nb: 0.0050-0.0200% with the balance being Fe and inevitable impurities, in which the steel sheet has a metallic structure containing, in area ratio, 85% or more of ferrite and 1-10% of martensite, the martensite has a grain size of 5 ?m or less, and a ratio of martensite having a grain size of 2 ?m or less is 80% or more.
    Type: Application
    Filed: October 29, 2018
    Publication date: October 22, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Fusae SHIIMORI, Hayato SAITO, Nobusuke KARIYA, Katsumi KOJIMA
  • Patent number: 10753005
    Abstract: A steel sheet for cans has, on the surface thereof, in order from the steel sheet side, a chromium metal layer and a hydrous chromium oxide layer. The chromium metal layer is deposited in an amount of 65-200 mg/m2, and the hydrous chromium oxide layer is deposited in an amount of 3-15 mg/m2 in terms of chromium. The chromium metal layer includes: a flat chromium metal layer that has a thickness of at least 7 nm; and a granular chromium metal layer that includes granular protrusions that are formed on the surface of the flat chromium metal layer. The maximum grain size of the granular protrusions is 100 nm or smaller. The number density of the granular protrusions per unit area is 10/?m2 or higher.
    Type: Grant
    Filed: December 1, 2016
    Date of Patent: August 25, 2020
    Assignee: JFE Steel Corporation
    Inventors: Yusuke Nakagawa, Takeshi Suzuki, Mikito Suto, Katsumi Kojima, Yuya Baba
  • Publication number: 20200198844
    Abstract: A steel sheet for crown cap having excellent formability from which a crown cap having an excellent pressure resistance can be produced without an expensive soft liner even if the steel sheet is subjected to sheet metal thinning, the steel sheet having: a chemical composition containing, in mass %, C: more than 0.006% and 0.012% or less, Si: 0.02% or less, Mn: 0.10% or more and 0.60% or less, P: 0.020% or less, S: 0.020% or less, Al: 0.01% or more and 0.07% or less, and N: 0.0080% or more and 0.0200% or less, with the balance being Fe and inevitable impurities; and a percentage of a region of more than 0% and less than 20% at a position of ½ of a sheet thickness, the region having a dislocation density of 1×1014 m?2 or less.
    Type: Application
    Filed: July 25, 2018
    Publication date: June 25, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Takashi UENO, Nobusuke KARIYA, Katsumi KOJIMA, Yoshihide YAMAMOTO, Akihiro KATAGIRI
  • Publication number: 20200199706
    Abstract: A steel sheet for crown cap having: a chemical composition containing, C, Si, Mn, P, S, Al, N, with the balance being Fe and inevitable impurities; a ferrite phase in a region from a depth of ¼ of a sheet thickness to a mid-thickness part, the ferrite phase having a standard deviation of ferrite grain size of 7.0 ?m or less; a yield strength of 560 MPa or more and 700 MPa or less in a rolling direction; and a difference of 25 MPa or more between a yield strength in a 2% strain tensile test and a yield strength in a tensile test after heat treatment at 170° C. for 20 minutes, in the rolling direction.
    Type: Application
    Filed: July 25, 2018
    Publication date: June 25, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Nobusuke KARIYA, Takashi UENO, Yoshihide YAMAMOTO, Katsumi KOJIMA, Bungo TATENO
  • Publication number: 20200172308
    Abstract: A resin-coated metal sheet for a container, the metal sheet including: a first resin coat layer provided on a first surface of the metal sheet; a second resin coat layer provided on a second surface of the metal sheet, wherein each of the first and the second resin coat layers is composed mainly of a polyester resin having a melting point of 230° C. to 254° C., and the first resin coat layer, in a state that the resin coat layers coat the metal sheet, is formed of a resin material having: an arithmetic average roughness (Ra) of 0.10 ?m to 1.0 ?m; a crystallization temperature of 110° C. to 160° C.; and a water contact angle of 55 degrees to 80 degrees in a state that the resin coat layers have been heated at 240° C. for 90 seconds after the resin coat layers coat the metal sheet.
    Type: Application
    Filed: May 24, 2018
    Publication date: June 4, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Junichi KITAGAWA, Tomonari HIRAGUCHI, Norihiko NAKAMURA, Hayato SAITO, Yasuhide OSHIMA, Katsumi KOJIMA
  • Patent number: 10655199
    Abstract: Provided are a steel sheet, having sufficient strength and formability regardless of reduction of thickness, for crown caps; a method for manufacturing the same; and a crown cap. The steel sheet for crown caps has a composition containing C: 0.0010% to less than 0.0050%, Si: 0.10% or less, Mn: 0.05% to less than 0.50%, P: 0.050% or less, S: 0.050% or less, Al: more than 0.002% to less than 0.070%, N: less than 0.0040%, and B: 0.0005% to 0.0020% on a mass basis, the balance being Fe and inevitable impurities, and also has a yield strength of 500 MPa or more in a rolling direction, an average Lankford value (r) of 1.1 or more, and an in-plane anisotropy (?r) of Lankford value of ?0.3 to 0.3.
    Type: Grant
    Filed: January 27, 2016
    Date of Patent: May 19, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Takumi Tanaka, Tomonari Hiraguchi, Katsumi Kojima, Hiroki Nakamaru, Nobusuke Kariya
  • Publication number: 20200149179
    Abstract: A steel sheet for cans which exhibits excellent weldability; and a production method therefore include the surface of a steel sheet in order from the steel sheet side, a chromium metal layer and a hydrous chromium oxide layer. The deposited amount of the chromium metal layer is 50-200 mg/m2. The deposited amount of the hydrous chromium oxide layer in terms of chromium is 3-30 mg/m2. The chromium metal layer includes: a base part having a thickness of 7.0 nm or higher; and granular protrusions which are on the base part, have a maximum grain size of 200 nm or lower, and have a number density per unit area of at least 30 per ?m2.
    Type: Application
    Filed: June 5, 2018
    Publication date: May 14, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Yusuke NAKAGAWA, Takeshi SUZUKI, Mikito SUTO, Katsumi KOJIMA, Yuya BABA, Hanyou SOU, Yoichiro YAMANAKA, Shunsuke TOKUI
  • Publication number: 20200141021
    Abstract: A steel sheet for cans which exhibits excellent weldability; and a production method therefor include a steel sheet for cans with the surface of a steel sheet in order from the steel sheet side, a chromium metal layer and a hydrous chromium oxide layer. The deposited amount of the chromium metal layer is 65-200 mg/m2. The deposited amount of the hydrous chromium oxide layer in terms of chromium is 3-30 mg/m2. The chromium metal layer includes: a base part having a thickness of 7.0 nm or higher; and granular protrusions which are on the base part, have a maximum grain size of 100 nm or lower, and have a number density per unit area of at least 200 per ?m2.
    Type: Application
    Filed: June 5, 2018
    Publication date: May 7, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Yusuke NAKAGAWA, Takeshi SUZUKI, Mikito SUTO, Katsumi KOJIMA, Yuya BABA, Hanyou SOU, Yoichiro YAMANAKA, Shunsuke TOKUI
  • Publication number: 20200131645
    Abstract: Provided are: a multilayer structure in which a titanium oxide layer exhibits excellent photocatalytic activity; and a method for producing this multilayer structure. The above-described multilayer structure comprises: a conductive part which contains a metal element A other than Ti, while having electrical conductivity; and a titanium oxide layer which is arranged on the conductive part and contains 1.0% by atom or more of the metal element A.
    Type: Application
    Filed: June 8, 2018
    Publication date: April 30, 2020
    Applicants: JFE Steel Corporation, NATIONAL UNIVERSITY CORPORATION HOKKAIDO UNIVERSITY
    Inventors: Mikito Suto, Takeshi Suzuki, Yusuke Nakagawa, Katsumi Kojima, Hiroki Habazaki, Yuki Satoh
  • Publication number: 20200102624
    Abstract: A steel sheet for a two-piece can, the steel sheet includes: by mass %, C: 0.010% or more and less than 0.030%; Si: 0.04% or less; Mn: 0.10% or more and less than 0.40%; P: 0.02% or less; S: 0.020% or less; Al: more than 0.030% and 0.100% or less; N: 0.0005% or more and less than 0.0030; B: 0.0005% to 0.0030%; and balance Fe and inevitable impurities, wherein an amount of N that is present as BN and a whole amount of N satisfy the following expression (1): [N as BN]/[N]>0.5 ??(1), where N as BN represents the amount of N that is present as BN, and N represents the whole amount of N, a yield point is more than 280 MPa and less than 420 MPa, yield elongation is 3% or less, and ?r is ?0.30 to 0.20.
    Type: Application
    Filed: March 12, 2018
    Publication date: April 2, 2020
    Applicant: JFE Steel Corporation
    Inventors: Hayato Saito, Nobusuke Kariya, Junichi Kitagawa, Katsumi Kojima
  • Publication number: 20200024681
    Abstract: A steel sheet for a two-piece can, the steel sheet includes: by mass %, C: 0.010% or more and less than 0.050%; Si: 0.04% or less; Mn: 0.10% or more and less than 0.40%; P: 0.02% or less; S:0.020% or less; Al: more than 0.030% and 0.100% or less; N: 0.0005% or more and less than 0.0030%; B: 0.0005% to 0.0030%; and balance Fe and inevitable impurities, wherein an amount of N that is present as BN and a whole amount of N satisfy the following expression (1): [N as BN]/[N]>0.5??(1), where N as BN represents the amount of N that is present as BN, and N represents the whole amount of N, tensile strength is 420 MPa to 540 MPa, elongation is 5% or more, yield elongation is 3% or less, and ?r is ?0.50 to 0.10.
    Type: Application
    Filed: March 12, 2018
    Publication date: January 23, 2020
    Applicant: JFE Steel Corporation
    Inventors: Hayato Saito, Nobusuke Kariya, Katsumi Kojima
  • Publication number: 20200010920
    Abstract: Provided is a steel sheet having sufficient formability and strength even after sheet metal thinning, the steel sheet including: a chemical composition containing, by mass %, C: more than 0.0060% and not more than 0.012%, Si: 0.02% or less, Mn: 0.10% or more and 0.60% or less, P: 0.020% or less, S: 0.020% or less, Al: 0.01% or more and 0.07% or less, and N: 0.0080% or more and 0.0200% or less, with the balance being Fe and inevitable impurities, in which a dislocation density at a depth position of ½ of a sheet thickness from a surface of the steel sheet is 2.0×1014/m2 or more and 1.0×1015/m2 or less.
    Type: Application
    Filed: March 28, 2018
    Publication date: January 9, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Takashi UENO, Nobusuke KARIYA, Katsumi KOJIMA, Yoshihide YAMAMOTO, Akihiro KATAGIRI
  • Patent number: 10415111
    Abstract: Provided are a high-strength steel sheet for containers and a method for producing the high-strength steel sheet. The high-strength steel sheet for containers has a composition containing, by mass, C: 0.0010% to 0.10%, Si: 0.04% or less, Mn: 0.10% to 0.80%, P: 0.007% to 0.100%, S: 0.10% or less, Al: 0.001% to 0.100%, N: 0.0010% to 0.0250%, and the balance being Fe and inevitable impurities. The difference between the dislocation density at the uppermost layer of the high-strength steel sheet in the thickness direction and the dislocation density at a depth of ¼ of the thickness of the high-strength steel sheet from the surface is 1.94×1014 m?2 or less. The high-strength steel sheet has a tensile strength of 400 MPa or more and a fracture elongation of 10% or more.
    Type: Grant
    Filed: April 23, 2015
    Date of Patent: September 17, 2019
    Assignee: JFE Steel Corporation
    Inventors: Masaki Tada, Hayato Saito, Katsumi Kojima, Hiroki Nakamaru
  • Patent number: 10392682
    Abstract: Provided are a steel sheet for a can having high buckling strength for a can body against an external force and excellent formability when being formed into a shape having a design effect by additionally giving elongation strain in the circumferential direction after the steel sheet having been formed into a cylindrical shape and a method for manufacturing the steel sheet. The chemical composition is controlled to contain, by mass %, C: 0.0005% or more and 0.0035% or less, Si: 0.050% or less, Mn: more than 0.60% and 1.00% or less, P: 0.030% or less, S: 0.020% or less, Al: 0.010% or more and 0.100% or less, N: 0.0030% or less, B: 0.0005% or more, and the balance being Fe and inevitable impurities, in which the relationship B/N?0.50 is satisfied where B/N represents (B(mass %)/10.81)/(N(mass %)/14.01), and a Young's modulus in a direction at an angle of 90° to the rolling direction is 220 GPa or more.
    Type: Grant
    Filed: November 6, 2013
    Date of Patent: August 27, 2019
    Assignee: JFE Steel Corporation
    Inventors: Mikito Suto, Katsumi Kojima, Masaki Tada, Hiroki Nakamaru