Patents by Inventor Katsumi SAIKI
Katsumi SAIKI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230235689Abstract: A method for controlling a reductant generation device 100, the reductant generation device 100 including: a sprayer 10 capable of spraying a reductant precursor 50; and a heater 20 comprising a ceramic substrate 21, the heater 20 being arranged on a downstream side of the sprayer 10 and capable of heating the reductant precursor 50 to generate a reductant 60. The method includes: a permeation step of spraying the reductant precursor 50 from the sprayer 10 and permeating the ceramic substrate 21 with the reductant precursor 50 when the heater is not heated; and after the permeation step, a heating step A of heating the reductant precursor 50 by the heater 20 and generating the reductant 60 while spraying the reductant precursor 50 from the sprayer 10.Type: ApplicationFiled: March 28, 2023Publication date: July 27, 2023Applicant: NGK INSULATORS, LTD.Inventors: Katsumi SAIKI, Yukinari SHIBAGAKI
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Patent number: 11674425Abstract: A reductant injecting device includes: a honeycomb structure comprising: a pillar shaped honeycomb structure portion having a partition wall that defines a plurality of cells each extending from a fluid inflow end face to a fluid outflow end face; and at least one pair of electrode portions arranged on a side surface of the honeycomb structure portion; an inner cylinder being configured to house the honeycomb structure; a urea sprayer arranged at one end of the inner cylinder; and an outer cylinder arranged on an outer peripheral side of the inner cylinder, the outer cylinder being spaced apart from the inner cylinder. A flow path through which the carrier gas passes is formed between the inner cylinder and the outer cylinder.Type: GrantFiled: April 2, 2021Date of Patent: June 13, 2023Assignee: NGK INSULATORS, LTD.Inventors: Katsumi Saiki, Yukinari Shibagaki
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Patent number: 11555433Abstract: A reductant injecting device, including: a honeycomb structure including: a pillar shaped honeycomb structure portion having partition wall that defines a plurality of cells each extending from a fluid inflow end face to a fluid outflow end face; and at least one pair of electrode portions arranged on a side surface of the honeycomb structure portion; an outer cylinder having an inlet side end portion and an outlet side end portion, the inlet side end portion comprising a carrier gas introduction port being configured to introduce a carrier gas, the outlet side end portion comprising an injection port being configured to inject ammonia; a urea sprayer arranged at one end of the outer cylinder; and a spray direction switcher configured to be able to switch a spray direction of the aqueous urea solution.Type: GrantFiled: April 9, 2021Date of Patent: January 17, 2023Assignee: NGK Insulators, Ltd.Inventors: Katsumi Saiki, Yukinari Shibagaki
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Patent number: 11391191Abstract: A reductant injecting device includes: a honeycomb structure comprising: a pillar shaped honeycomb structure portion having a partition wall that defines a plurality of cells each extending from a fluid inflow end face to a fluid outflow end face; and at least one pair of electrode portions arranged on a side surface of the honeycomb structure portion; an outer cylinder being configured to house the honeycomb structure, the outer cylinder having a carrier gas introduction port on the fluid inflow end face side; a urea sprayer arranged at one end of the outer cylinder; a carrier gas introduction cylinder provided at the carrier gas introduction port of the outer cylinder; and a carrier gas flow rate amplifier provided in the carrier gas introduction cylinder.Type: GrantFiled: April 9, 2021Date of Patent: July 19, 2022Assignee: NGK Insulators, Ltd.Inventors: Katsumi Saiki, Yukinari Shibagaki
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Publication number: 20210222602Abstract: A reductant injecting device includes: a honeycomb structure comprising: a pillar shaped honeycomb structure portion having a partition wall that defines a plurality of cells each extending from a fluid inflow end face to a fluid outflow end face; and at least one pair of electrode portions arranged on a side surface of the honeycomb structure portion; an inner cylinder being configured to house the honeycomb structure; a urea sprayer arranged at one end of the inner cylinder; and an outer cylinder arranged on an outer peripheral side of the inner cylinder, the outer cylinder being spaced apart from the inner cylinder. A flow path through which the carrier gas passes is formed between the inner cylinder and the outer cylinder.Type: ApplicationFiled: April 2, 2021Publication date: July 22, 2021Applicant: NGK INSULATORS, LTD.Inventors: Katsumi SAIKI, Yukinari SHIBAGAKI
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Publication number: 20210222599Abstract: A reductant injecting device, including: a honeycomb structure including: a pillar shaped honeycomb structure portion having partition wall that defines a plurality of cells each extending from a fluid inflow end face to a fluid outflow end face; and at least one pair of electrode portions arranged on a side surface of the honeycomb structure portion; an outer cylinder having an inlet side end portion and an outlet side end portion, the inlet side end portion comprising a carrier gas introduction port being configured to introduce a carrier gas, the outlet side end portion comprising an injection port being configured to inject ammonia; a urea sprayer arranged at one end of the outer cylinder; and a spray direction switcher configured to be able to switch a spray direction of the aqueous urea solution.Type: ApplicationFiled: April 9, 2021Publication date: July 22, 2021Applicant: NGK INSULATORS, LTD.Inventors: Katsumi SAIKI, Yukinari SHIBAGAKI
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Publication number: 20210222603Abstract: A reductant injecting device includes: a honeycomb structure comprising: a pillar shaped honeycomb structure portion having a partition wall that defines a plurality of cells each extending from a fluid inflow end face to a fluid outflow end face; and at least one pair of electrode portions arranged on a side surface of the honeycomb structure portion; an outer cylinder being configured to house the honeycomb structure, the outer cylinder having a carrier gas introduction port on the fluid inflow end face side; a urea sprayer arranged at one end of the outer cylinder; a carrier gas introduction cylinder provided at the carrier gas introduction port of the outer cylinder; and a carrier gas flow rate amplifier provided in the carrier gas introduction cylinder.Type: ApplicationFiled: April 9, 2021Publication date: July 22, 2021Applicant: NGK INSULATORS, LTD.Inventors: Katsumi SAIKI, Yukinari SHIBAGAKI
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Patent number: 10519834Abstract: A reducing agent injection device includes a honeycomb structure and a urea spraying device spraying a urea water solution in mist form. In addition, the reducing agent injection device includes a carrier gas inlet that introduces carrier gas f between the urea spraying device and the honeycomb structure. The exhaust gas treatment method of the present invention supplies the urea water solution from the urea spraying device into the cells from the first end face of the honeycomb structure body to generate the ammonia, while introducing the carrier gas f from the carrier gas inlet, and injecting the ammonia to the outside to treat exhaust gas containing NOX.Type: GrantFiled: March 14, 2017Date of Patent: December 31, 2019Assignee: NGK Insulators, Ltd.Inventors: Katsumi Saiki, Yoshimasa Omiya, Takuya Ishihara
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Patent number: 10316717Abstract: A reducing agent injection device includes a honeycomb structure and a urea spraying device spraying a urea water solution in mist form. A pair of electrode members is formed in the honeycomb structure. The honeycomb structure of the reducing agent injection device, the hydraulic diameter HD, defined as HD=4×S/C, when the area of the cross section of one of the cells in the cross section perpendicular to the cell extending direction is S, and the peripheral length of the cross section of one of the cells is C, is 0.8 to 2.0 mm. Also, the open frontal area OFA of the honeycomb structure in the cross section perpendicular to the cell extending direction is 45 to 80%.Type: GrantFiled: March 14, 2017Date of Patent: June 11, 2019Assignee: NGK Insulators, Ltd.Inventors: Takuya Ishihara, Yoshimasa Omiya, Katsumi Saiki
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Patent number: 10100694Abstract: A reducing agent injection device includes a first honeycomb structure and a urea spraying device spraying a urea water solution in mist form. A pair of electrode members is formed in the first honeycomb structure. The ratio L/D of length L in the cell extending direction of the honeycomb structure body to diameter D of the cross section perpendicular to the cell extending direction is 0.5 to 1.2. Also, it is preferable that a urea hydrolysis catalyzer is provided in the second end face side of the honeycomb structure body, with a gap from the second end face.Type: GrantFiled: March 14, 2017Date of Patent: October 16, 2018Assignee: NGK Insulators, Ltd.Inventors: Yoshimasa Omiya, Katsumi Saiki, Takuya Ishihara
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Patent number: 9820337Abstract: The heating method of honeycomb structure includes a heating step of supplying a power to a honeycomb structure body of a honeycomb structure including the tubular honeycomb structure body having porous partition walls to define and form a plurality of cells and a circumferential wall positioned at an outermost circumference, and heating by electricity conduction, and a catalyst loaded onto the partition walls of the honeycomb structure body, to heat the honeycomb structure body up to a target temperature, and in the heating step, there is provided, at least once, a supply power decrease section where the supply of the power to the honeycomb structure body is stopped or the power to be supplied to the honeycomb structure body is decreased before the lowest temperature in a heating region of the honeycomb structure body reaches the target temperature.Type: GrantFiled: September 25, 2014Date of Patent: November 14, 2017Assignee: NGK Insulators, Ltd.Inventors: Takeshi Sakuma, Katsumi Saiki
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Publication number: 20170284258Abstract: A reducing agent injection device includes a honeycomb structure and a urea spraying device spraying a urea water solution in mist form. In addition, the reducing agent injection device includes a carrier gas inlet that introduces carrier gas f between the urea spraying device and the honeycomb structure. The exhaust gas treatment method of the present invention supplies the urea water solution from the urea spraying device into the cells from the first end face of the honeycomb structure body to generate the ammonia, while introducing the carrier gas f from the carrier gas inlet, and injecting the ammonia to the outside to treat exhaust gas containing NOX.Type: ApplicationFiled: March 14, 2017Publication date: October 5, 2017Applicant: NGK INSULATORS, LTD.Inventors: Katsumi SAIKI, Yoshimasa OMIYA, Takuya ISHIHARA
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Publication number: 20170284256Abstract: A reducing agent injection device includes a honeycomb structure and a urea spraying device spraying a urea water solution in mist form. A pair of electrode members is formed in the honeycomb structure. The honeycomb structure of the reducing agent injection device, the hydraulic diameter HD, defined as HD=4×S/C, when the area of the cross section of one of the cells in the cross section perpendicular to the cell extending direction is S, and the peripheral length of the cross section of one of the cells is C, is 0.8 to 2.0 mm. Also, the open frontal area OFA of the honeycomb structure in the cross section perpendicular to the cell extending direction is 45 to 80%.Type: ApplicationFiled: March 14, 2017Publication date: October 5, 2017Applicant: NGK INSULATORS, LTD.Inventors: Takuya ISHIHARA, Yoshimasa OMIYA, Katsumi SAIKI
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Publication number: 20170284257Abstract: A reducing agent injection device includes a first honeycomb structure and a urea spraying device spraying a urea water solution in mist form. A pair of electrode members is formed in the first honeycomb structure. The ratio L/D of length L in the cell extending direction of the honeycomb structure body to diameter D of the cross section perpendicular to the cell extending direction is 0.5 to 1.2. Also, it is preferable that a urea hydrolysis catalyzer is provided in the second end face side of the honeycomb structure body, with a gap from the second end face.Type: ApplicationFiled: March 14, 2017Publication date: October 5, 2017Applicant: NGK INSULATORS, LTD.Inventors: Yoshimasa OMIYA, Katsumi SAIKI, Takuya ISHIHARA
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Patent number: 9759106Abstract: A reducing agent injection device includes a honeycomb structure having a honeycomb structure body and a pair of electrode members arranged in a side surface of the honeycomb structure body and a urea spraying device spraying a urea water solution in mist form. The urea water solution sprayed from the urea spraying device is supplied inside cells from a first end face of the honeycomb structure body, and urea in the urea water solution supplied in the cells is heated and hydrolyzed inside the electrically heated honeycomb structure body to generate ammonia. The ammonia is discharged outside the honeycomb structure body from a second end face and injected outside. There is provided a reducing agent injection device that can generate and inject ammonia from a urea solution with less energy.Type: GrantFiled: September 17, 2015Date of Patent: September 12, 2017Assignee: NGK Insulators, Ltd.Inventors: Yoshiyuki Kasai, Kazumi Mase, Katsumi Saiki
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Publication number: 20170241318Abstract: A reducing agent injection device includes a honeycomb structure having a honeycomb structure body and a pair of electrode members arranged in a side surface of the honeycomb structure body and a urea spraying device spraying a urea water solution in mist form. The urea water solution sprayed from the urea spraying device is supplied inside cells from a first end face of the honeycomb structure body, and urea in the urea water solution supplied in the cells is heated and hydrolyzed inside the electrically heated honeycomb structure body to generate ammonia. The ammonia is discharged outside the honeycomb structure body from a second end face and injected outside. There is provided a reducing agent injection device that can generate and inject ammonia from a urea solution with less energy.Type: ApplicationFiled: May 5, 2017Publication date: August 24, 2017Applicant: NGK Insulators, Ltd.Inventors: Yoshiyuki KASAI, Kazumi MASE, Katsumi SAIKI
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Publication number: 20150014292Abstract: The heating method of honeycomb structure includes a heating step of supplying a power to a honeycomb structure body of a honeycomb structure including the tubular honeycomb structure body having porous partition walls to define and form a plurality of cells and a circumferential wall positioned at an outermost circumference, and heating by electricity conduction, and a catalyst loaded onto the partition walls of the honeycomb structure body, to heat the honeycomb structure body up to a target temperature, and in the heating step, there is provided, at least once, a supply power decrease section where the supply of the power to the honeycomb structure body is stopped or the power to be supplied to the honeycomb structure body is decreased before the lowest temperature in a heating region of the honeycomb structure body reaches the target temperature.Type: ApplicationFiled: September 25, 2014Publication date: January 15, 2015Inventors: Takeshi SAKUMA, Katsumi SAIKI