Patents by Inventor Katsunao Chikahata

Katsunao Chikahata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20100080725
    Abstract: A production method for a sintered valve guide includes preparing a raw powder which is primarily made of an iron powder and which includes at least a copper alloy powder and a graphite powder. The production method further includes compacting the raw powder into a green compact having an approximately cylindrical shape and sintering the green compact at 950 to 1050° C. The iron powder includes particles, which do not pass through a sieve of 240 mesh, at not less than 40 mass %, and not less than 70 mass % of the powder particles have not more than 0.5 of degree of circularity.
    Type: Application
    Filed: September 9, 2009
    Publication date: April 1, 2010
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventors: Hiroki Fujitsuka, Katsunao Chikahata, Hideaki Kawata
  • Patent number: 7040601
    Abstract: Valve guides made of ferrous sintered alloy for internal combustion engines have improved durability of the valve stem without soft nitriding process. The valve guides include Cu: 8 to 20 mass %, C: 0.8 to 1.5 mass %, and at least one of MnS, WS2, and MoS2: 0.5 to 2 mass % and the balance of Fe, the valve guides have many pores, have a metal structure in which the copper phase dispersed in an iron pearlite matrix exists, and have a structure in which metal sulfides are dispersed between particles between the matrix and the copper phase.
    Type: Grant
    Filed: December 27, 2002
    Date of Patent: May 9, 2006
    Assignees: Hitachi Powdered Metals Co., Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Katsunao Chikahata, Koichiro Hayashi, Katsuaki Sato
  • Publication number: 20060032328
    Abstract: Disclosed is a sintered valve guide guide formed of a sintered alloy consisting essentially of 3.5 to 5% copper, 0.3 to 0.6% tin, 0.04 to 0.15% phosphorus, 1.5 to 2.5% carbon and the balance iron, by mass, and as occasion needs, further containing 0.46 to 1.41% metal oxide, and MnS and/or magnesium silicate. The metallographic structure has: a matrix containing a pearlite phase, a Fe—P—C compound phase and a Cu—Sn alloy phase; pores; and a graphite of 1.2 to 1.7% by mass of the sintered alloy. In the cross section, the ratio of the pearlite phase to the matrix is 90 area % or more, the ratio of the Fe—P—C compound phase is 0.1 to 3 area % of the cross section, the ratio of the Cu—Sn alloy phase to the cross section is 1 to 3% by area, and the ratio of a portion of the Fe—P—C compound phase having a thickness of 15 microns or more is 10 area % or less of the whole Fe—P—C compound phase.
    Type: Application
    Filed: July 14, 2005
    Publication date: February 16, 2006
    Inventors: Katsunao Chikahata, Koichiro Hayashi, Hiroki Fujitsuka, Toru Tsuboi
  • Publication number: 20050095163
    Abstract: A production method for a sintered component made of stainless steel with high corrosion resistance has steps of preparing a perovskite composite oxide powder made of rare earth element, transition metal element and oxygen, and a stainless steel powder or a mixed powder having a stainless steel composition, mixing the perovskite composite oxide powder and the stainless steel powder or the mixed powder, whereby a raw powder in which the rare earth element is 0.1 to 12 mass % is prepared, compacting the raw powder in a predetermined shape, whereby a green compact is obtained, and sintering the green compact. The sintered component obtained by the production method is a component in which corrosion resistance can be increased without parts of decreasing Cr concentration and precise production processes and process control are not necessary.
    Type: Application
    Filed: September 22, 2004
    Publication date: May 5, 2005
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventors: Tatsuaki Yoshihiro, Katsunao Chikahata
  • Publication number: 20050040358
    Abstract: Valve guides made of ferrous sintered alloy for internal combustion engines have improved durability of the valve stem without soft nitriding process. The valve guides include Cu: 8 to 20 mass %, C: 0.8 to 1.5 mass %, and at least one of MnS, WS2, and MoS2: 0.5 to 2 mass % and the balance of Fe, the valve guides have many pores, have a metal structure in which the copper phase dispersed in an iron pearlite matrix exists, and have a structure in which metal sulfides are dispersed between particles between the matrix and the copper phase.
    Type: Application
    Filed: December 27, 2002
    Publication date: February 24, 2005
    Applicants: Hitachi Powdered Metals Co. , Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Katsunao Chikahata, Koichiro Hayashi, Katsuaki sato
  • Patent number: 6616726
    Abstract: Disclosed is a sintered alloy material for valve guides, containing: 1.5% to 4% by mass of carbon; 1% to 20% by mass of copper; 0.1% to 2% by mass of tin; 0.01% or more than 0.01% and less than 0.1% by mass of phosphorus; and an iron base. The metallographic structure of the sintered alloy material has a matrix phase composed mainly of pearlite, and a free carbon phase being dispersed in the matrix phase.
    Type: Grant
    Filed: August 30, 2001
    Date of Patent: September 9, 2003
    Assignee: Hitachi Powdered Metals Co., Ltd.
    Inventors: Katsunao Chikahata, Koichiro Hayashi
  • Publication number: 20020023518
    Abstract: Disclosed is a sintered alloy material for valve guides, containing: 1.5% to 4% by mass of carbon; 1% to 20% by mass of copper; 0.1% to 2% by mass of tin; 0.01% or more than 0.01% and less than 0.1% by mass of phosphorus; and an iron base. The metallographic structure of the sintered alloy material has a matrix phase composed mainly of pearlite, and a free carbon phase being dispersed in the matrix phase.
    Type: Application
    Filed: August 30, 2001
    Publication date: February 28, 2002
    Inventors: Katsunao Chikahata, Koichiro Hayashi
  • Patent number: 6012703
    Abstract: Disclosed is a valve guide which is manufactured by a sintered alloy and used for an engine, and more particularly, to a valve guide which has high wear resistance and can prevent appearance of scuffing on a surface of a valve stem associated with the valve guide, and to a process for manufacturing the valve guide. The valve guide comprises an inner surface sliding with a valve stem, the inner surface finished by machining and exposing pores. Area-ratio of the pores with respect to the inner surface is 2.7 to 10.7%, and at least one pore having pore size of not less than 80 .mu.m exists per 1 mm.sup.2 of the inner surface.
    Type: Grant
    Filed: July 9, 1997
    Date of Patent: January 11, 2000
    Assignee: Hitachi Powdered Metals Co., Ltd.
    Inventors: Koichiro Hayashi, Katsunao Chikahata
  • Patent number: 5259860
    Abstract: A sintered metal part has a magnesium metasilicate mineral, or a magnesium metasilicate mineral and a magnesium orthosilicate mineral, or at least one of a magnesium metasilicate mineral and a magnesium orthosilicate mineral and at least one of boron nitride and manganese sulfide dispersed throughout the metal matrix. An iron-based sintered sliding member is of a structure that free graphite and an intercrystalline inclusion have been dispersed throughout the metal matrix that consists essentially of, in weight ratio, 1.5 to 4% of carbon, 1 to 5% of copper, 0.1 to 2% of tin, 0.1 to 0.5% of phosphorus, 0.
    Type: Grant
    Filed: October 9, 1991
    Date of Patent: November 9, 1993
    Assignee: Hitachi Powdered Metals Co., Ltd.
    Inventors: Yutaka Ikenoue, Ryoji Satoh, Koichiro Hayashi, Katsunao Chikahata