Patents by Inventor Katsunori Asano

Katsunori Asano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9496345
    Abstract: The present invention provides a semiconductor structure which includes at least a p-type silicon carbide single crystal layer having an ?-type crystal structure, containing aluminum at impurity concentration of 1×1019 cm?3 or higher, and having thickness of 50 ?m or greater. Further provided is a method for producing the semiconductor structure of the present invention which method includes at least epitaxial growth step of introducing silicon carbide source and aluminum source and epitaxially growing p-type silicon carbide single crystal layer over a base layer made of silicon carbide single crystal having ?-type crystal structure, wherein the epitaxial growth step is performed at temperature conditions of from 1,500° C. to 1,700° C., and pressure conditions of from 5×103 Pa to 25×103 Pa.
    Type: Grant
    Filed: July 31, 2013
    Date of Patent: November 15, 2016
    Assignees: NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY, CENTRAL RESEARCH INSTITUTE OF ELECTRIC POWER INDUSTRY
    Inventors: Kazutoshi Kojima, Shiyang Ji, Tetsuya Miyazawa, Hidekazu Tsuchida, Koji Nakayama, Tetsuro Hemmi, Katsunori Asano
  • Publication number: 20150214306
    Abstract: The present invention provides a semiconductor structure which includes at least a p-type silicon carbide single crystal layer having an ?-type crystal structure, containing aluminum at impurity concentration of 1×1019 cm?3 or higher, and having thickness of 50 ?m or greater. Further provided is a method for producing the semiconductor structure of the present invention which method includes at least epitaxial growth step of introducing silicon carbide source and aluminum source and epitaxially growing p-type silicon carbide single crystal layer over a base layer made of silicon carbide single crystal having ?-type crystal structure, wherein the epitaxial growth step is performed at temperature conditions of from 1,500° C. to 1,700° C., and pressure conditions of from 5×103 Pa to 25×103 Pa.
    Type: Application
    Filed: July 31, 2013
    Publication date: July 30, 2015
    Inventors: Kazutoshi Kojima, Shiyang Ji, Tetsuya Miyazawa, Hidekazu Tsuchida, Koji Nakayama, Tetsuro Hemmi, Katsunori Asano
  • Patent number: 7960737
    Abstract: With a view to preventing increases in forward voltage due to a change with the lapse of time of a bipolar semiconductor device using a silicon carbide semiconductor, a buffer layer, a drift layer and other p-type and n-type semiconductor layers are formed on a growth surface, which is given by a surface of a crystal of a silicon carbide semiconductor having an off-angle ? of 8 degrees from a (000-1) carbon surface of the crystal, at a film growth rate having a film-thickness increasing rate per hour h of 10 ?m/h, which is three times or more higher than conventional counterparts. The flow rate of silane and propane material gases and dopant gases is largely increased to enhance the film growth rate.
    Type: Grant
    Filed: June 21, 2010
    Date of Patent: June 14, 2011
    Assignees: The Kansai Electric Power Co., Inc., Central Research Institute of Electric Power Industry
    Inventors: Koji Nakayama, Yoshitaka Sugawara, Katsunori Asano, Hidekazu Tsuchida, Isaho Kamata, Toshiyuki Miyanagi, Tomonori Nakamura
  • Patent number: 7960738
    Abstract: With a view to preventing increases in forward voltage due to a change with the lapse of time of a bipolar semiconductor device using a silicon carbide semiconductor, a buffer layer, a drift layer and other p-type and n-type semiconductor layers are formed on a growth surface, which is given by a surface of a crystal of a silicon carbide semiconductor having an off-angle ? of 8 degrees from a (000-1) carbon surface of the crystal, at a film growth rate having a film-thickness increasing rate per hour h of 10 ?m/h, which is three times or more higher than conventional counterparts. The flow rate of silane and propane material gases and dopant gases is largely increased to enhance the film growth rate.
    Type: Grant
    Filed: June 21, 2010
    Date of Patent: June 14, 2011
    Assignees: The Kansai Electric Power Co., Inc., Central Research Institute of Electric Power Industry
    Inventors: Koji Nakayama, Yoshitaka Sugawara, Katsunori Asano, Hidekazu Tsuchida, Isaho Kamata, Toshiyuki Miyanagi, Tomonori Nakamura
  • Patent number: 7960257
    Abstract: With a view to preventing increases in forward voltage due to a change with the lapse of time of a bipolar semiconductor device using a silicon carbide semiconductor, a buffer layer, a drift layer and other p-type and n-type semiconductor layers are formed on a growth surface, which is given by a surface of a crystal of a silicon carbide semiconductor having an off-angle ? of 8 degrees from a (000-1) carbon surface of the crystal, at a film growth rate having a film-thickness increasing rate per hour h of 10 ?m/h, which is three times or more higher than conventional counterparts. The flow rate of silane and propane material gases and dopant gases is largely increased to enhance the film growth rate.
    Type: Grant
    Filed: June 21, 2010
    Date of Patent: June 14, 2011
    Assignees: The Kansai Electric Power Co., Inc., Central Research Institute of Electric Power Industry
    Inventors: Koji Nakayama, Yoshitaka Sugawara, Katsunori Asano, Hidekazu Tsuchida, Isaho Kamata, Toshiyuki Miyanagi, Tomonori Nakamura
  • Publication number: 20100261333
    Abstract: With a view to preventing increases in forward voltage due to a change with the lapse of time of a bipolar semiconductor device using a silicon carbide semiconductor, a buffer layer, a drift layer and other p-type and n-type semiconductor layers are formed on a growth surface, which is given by a surface of a crystal of a silicon carbide semiconductor having an off-angle ? of 8 degrees from a (000-1) carbon surface of the crystal, at a film growth rate having a film-thickness increasing rate per hour h of 10 ?m/h, which is three times or more higher than conventional counterparts. The flow rate of silane and propane material gases and dopant gases is largely increased to enhance the film growth rate.
    Type: Application
    Filed: June 21, 2010
    Publication date: October 14, 2010
    Applicants: The Kansai Electric Power Co., Inc., Central Research Institute of Electric Power Industry
    Inventors: Koji Nakayama, Yoshitaka Sugawara, Katsunori Asano, Hidekazu Tsuchida, Isaho Kamata, Toshiyuki Miyanagi, Tomonori Nakamura
  • Publication number: 20100258817
    Abstract: With a view to preventing increases in forward voltage due to a change with the lapse of time of a bipolar semiconductor device using a silicon carbide semiconductor, a buffer layer, a drift layer and other p-type and n-type semiconductor layers are formed on a growth surface, which is given by a surface of a crystal of a silicon carbide semiconductor having an off-angle ? of 8 degrees from a (000-1) carbon surface of the crystal, at a film growth rate having a film-thickness increasing rate per hour h of 10 ?m/h, which is three times or more higher than conventional counterparts. The flow rate of silane and propane material gases and dopant gases is largely increased to enhance the film growth rate.
    Type: Application
    Filed: June 21, 2010
    Publication date: October 14, 2010
    Applicants: The Kansai Electric Power Co., Inc., Central Research Institute of Electric Power Industry
    Inventors: Koji Nakayama, Yoshitaka Sugawara, Katsunori Asano, Hidekazu Tsuchida, Isaho Kamata, Toshiyuki Miyanagi, Tomonori Nakamura
  • Publication number: 20100258816
    Abstract: With a view to preventing increases in forward voltage due to a change with the lapse of time of a bipolar semiconductor device using a silicon carbide semiconductor, a buffer layer, a drift layer and other p-type and n-type semiconductor layers are formed on a growth surface, which is given by a surface of a crystal of a silicon carbide semiconductor having an off-angle ? of 8 degrees from a (000-1) carbon surface of the crystal, at a film growth rate having a film-thickness increasing rate per hour h of 10 ?m/h, which is three times or more higher than conventional counterparts. The flow rate of silane and propane material gases and dopant gases is largely increased to enhance the film growth rate.
    Type: Application
    Filed: June 21, 2010
    Publication date: October 14, 2010
    Applicants: The Kansai Electric Power Co., Inc., Central Research Institute of Electric Power Industry
    Inventors: Joji Nakayama, Yoshitaka Sugawara, Katsunori Asano, Hidekazu Tsuchida, Isaho Kamata, Toshiyuki Miyanagi, Tomonori Nakamura
  • Patent number: 7768017
    Abstract: With a view to preventing increases in forward voltage due to a change with the lapse of time of a bipolar semiconductor device using a silicon carbide semiconductor, a buffer layer, a drift layer and other p-type and n-type semiconductor layers are formed on a growth surface, which is given by a surface of a crystal of a silicon carbide semiconductor having an off-angle ? of 8 degrees from a (000-1) carbon surface of the crystal, at a film growth rate having a film-thickness increasing rate per hour h of 10 ?m/h, which is three times or more higher than conventional counterparts. The flow rate of silane and propane material gases and dopant gases is largely increased to enhance the film growth rate.
    Type: Grant
    Filed: December 1, 2004
    Date of Patent: August 3, 2010
    Assignees: The Kansai Electric Co., Inc., Central Research Institution of Electrical Power Industry
    Inventors: Koji Nakayama, Yoshitaka Sugawara, Katsunori Asano, Hidekazu Tsuchida, Isaho Kamata, Toshiyuki Miyanagi, Tomonori Nakamura
  • Publication number: 20100182813
    Abstract: In a SiC pn diode, the lifetime is controlled by electron beam irradiation of about 3×1013 cm?2 or more. As a result of the life time control, as shown by a current-voltage characteristic (K10) in FIG. 1, the current started to flow at about 32 V and the on-voltage at an applied current of 100 A was 50 V in the SiC pn diode. In this case, the SiC pn diode has a resistance of 0.5? when the SiC pn diode is turned on. The conducting region of the SiC pn diode is 0.4 cm2, and is reduced to 0.2 ?cm2 by increasing the on-resistance by the lifetime control. Therefore, for instance, in an electric circuit device using a diode and a resistor connected in series in prior arts, the resistor can be eliminated.
    Type: Application
    Filed: June 17, 2008
    Publication date: July 22, 2010
    Inventors: Katsunori Asano, Yoshitaka Sugawara, Atsushi Tanaka
  • Publication number: 20100150202
    Abstract: In the temperature measurement method for semiconductor devices, a junction temperature of a SiC GTO is determined by exploiting large temperature dependence of accumulation time ts as turn-OFF characteristic time of the SiC GTO that is a semiconductor switching element. The accumulation time ts is a time duration lasting from rise start time t1 of a gate turn-OFF current Ig until decay start time t2 of an anode current Ia. In this temperature measurement method, measured turn-OFF characteristic time is converted into a junction temperature of the SiC GTO based on relational characteristics between preliminarily measured accumulation time ts and junction temperatures.
    Type: Application
    Filed: September 28, 2006
    Publication date: June 17, 2010
    Inventors: Katsunori Asano, Yoshitaka Sugawara
  • Patent number: 7626232
    Abstract: SiC-IGBTs, which have an inversion-type channel with high channel resistance and have high on-voltage due to an influence from the surface state of the interface between a gate insulating film and a base layer, are required to decrease the on-voltage. An embedded collector region is partially formed in a base layer which is formed on an emitter layer of a SiC semiconductor. A channel layer is formed on the base layer and the embedded collector region to constitute an accumulation-type channel. Consequently, at on time, holes are accumulated in the upper layer portion of the channel layer so that a low-resistant channel is formed. Current by the holes flows to the emitter layer through a channel from the collector region and becomes a base current for an npn transistor composed of the embedded collector region, the base region and the emitter region.
    Type: Grant
    Filed: March 17, 2005
    Date of Patent: December 1, 2009
    Assignee: The Kansai Electric Power Co., Inc.
    Inventors: Katsunori Asano, Yoshitaka Sugawara
  • Patent number: 7570502
    Abstract: A problem to be solved by the present invention is to eliminate variation in potential in a turn-off time period of each GTO element, and to stabilize a gate drawing current by surely performing the turn-off of the GTO element. In an inverter apparatus having a three-phase inverter configured to include paired GTO elements an inverter control portion has a simultaneous switching prevention function of delaying a turn-on operation of each of the GTO elements which correspond to phases other than a phase corresponding to an optional one of the GTO elements and also correspond to an electrode opposite to an electrode corresponding to the optional one of the GTO elements by a predetermined time in a case where a turn-on command signal for turning on each of the GTO elements is generated within a predetermined time period since the turn-off of the optional one of the GTO elements.
    Type: Grant
    Filed: July 23, 2004
    Date of Patent: August 4, 2009
    Assignees: The Kansai Electric Power Co., Inc., Nissin Electric Co., Ltd.
    Inventors: Yoshitaka Sugawara, Katsunori Asano, Mitsuru Matsukawa, Yoshifumi Minowa, Toshihiko Shikata
  • Publication number: 20080043500
    Abstract: A snubber circuit as a conventional protection circuit for inverters, which is composed of an anode reactor, a Si diode and a resistance, needs to keep junction temperature of the Si diode at 125° C. or lower during operation and therefore requires mounting of a large-size heat sink, which causes a large number of component parts and difficulty in downsizing. As a diode of a snubber circuit for circulating electomagnetic energy of the anode reactor, a wide gap semiconductor (SiC) diode, which does not need a heat sink or requires only a small-size heat sink, is used. When the current density of SiC diode is made 20 to 30 times larger than the current density during normal temperature operation, ON resistance increases, and therefore it becomes possible to substitute the ON resistance for the resistance of the snubber circuit. The increase in current density increases the temperature of the SiC diode. However, since the SiC diode can operate at temperature near 300° C.
    Type: Application
    Filed: June 29, 2005
    Publication date: February 21, 2008
    Inventors: Katsunori Asano, Yoshitaka Sugawara
  • Publication number: 20070262472
    Abstract: A high withstand voltage semiconductor chip mounted on a package or a board is covered with a sealing resin, and the resin is cured while a high voltage is applied between at least one of electrode terminals connected from a chip electrode or the chip via wiring of wires or the like and another electrode that necessitates a dielectric withstand voltage between the electrode and the electrode terminal during the curing. The sealing resin is provided by a synthetic high molecular compound structured in a manner that an organic silicon polymer C is constituted by alternately linearly linking an organic silicon polymer A having a crosslinking structure of siloxane with an organic silicon polymer B having a linear link structure of siloxane (Si—O—Si bond) by siloxane bond and the polymers are three-dimensionally linked together by covalent bond.
    Type: Application
    Filed: October 5, 2005
    Publication date: November 15, 2007
    Inventors: Shinichi Okada, Yoshitaka Sugawara, Katsunori Asano, Daisuke Takayama, Yoshikazu Shoji, Tadashi Janado, Takashi Sueyoshi, Ken-Ichiro Hiwatari
  • Publication number: 20070200150
    Abstract: SiC-IGBTs, which have an inversion-type channel with high channel resistance and have high on-voltage due to an influence from the surface state of the interface between a gate insulating film and a base layer, are required to decrease the on-voltage. An embedded collector region is partially formed in a base layer which is formed on an emitter layer of a SiC semiconductor. A channel layer is formed on the base layer and the embedded collector region to constitute an accumulation-type channel. Consequently, at on time, holes are accumulated in the upper layer portion of the channel layer so that a low-resistant channel is formed. Current by the holes flows to the emitter layer through a channel from the collector region and becomes a base current for an npn transistor composed of the embedded collector region, the base region and the emitter region.
    Type: Application
    Filed: March 17, 2005
    Publication date: August 30, 2007
    Inventor: Katsunori Asano
  • Publication number: 20070120145
    Abstract: A mesa-type wide-gap semiconductor gate turn-off thyristor has a low gate withstand voltage and a large leakage current. Since the ionization rate of P-type impurities greatly increases at high temperatures when compared with that at room temperature, the hole implantation amount increases and the minority carrier lifetime becomes longer. Consequently, the maximum controllable current is significantly lowered when compared with that at room temperature. To solve these problems, a p-type base layer is formed on an n-type SiC cathode emitter layer which has a cathode electrode on one surface, and a thin n-type base layer is formed on the p-type base layer. A mesa-shaped p-type anode emitter layer is formed in the central region of the n-type base layer.
    Type: Application
    Filed: April 7, 2004
    Publication date: May 31, 2007
    Inventors: Katsunori Asano, Yoshitaka Sugawara
  • Publication number: 20070090370
    Abstract: With a view to preventing increases in forward voltage due to a change with the lapse of time of a bipolar semiconductor device using a silicon carbide semiconductor, a buffer layer, a drift layer and other p-type and n-type semiconductor layers are formed on a growth surface, which is given by a surface of a crystal of a silicon carbide semiconductor having an off-angle ? of 8 degrees from a (000-1) carbon surface of the crystal, at a film growth rate having a film-thickness increasing rate per hour h of 10 ?m/h, which is three times or more higher than conventional counterparts. The flow rate of silane and propane material gases and dopant gases is largely increased to enhance the film growth rate.
    Type: Application
    Filed: December 1, 2004
    Publication date: April 26, 2007
    Inventors: Koji Nakayama, Yoshitaka Sugawara, Katsunori Asano, Hidekazu Tsuchida, Isaho Kamata, Toshiyuki Miyanagi, Tomonori Nakamura
  • Publication number: 20060245223
    Abstract: A problem to be solved by the present invention is to eliminate variation in potential in a turn-off time period of each GTO element, and to stabilize a gate drawing current by surely performing the turn-off of the GTO element.
    Type: Application
    Filed: July 23, 2004
    Publication date: November 2, 2006
    Inventors: Yoshitaka Sugawara, Katsunori Asano, Mitsuru Matsukawa, Yoshifumi Minowa, Toshihiko Shikata
  • Patent number: 6600192
    Abstract: A buried gate region, a buried gate contact region and a gate contact region are provided on an SiC substrate. Thereby, a depletion layer expands in the channel region, and a high withstand voltage is attained in the normally off state. By applying a voltage of the built-in voltage or less to a gate, the depletion layer in the channel region becomes narrower and an ON-state resistance becomes low. Furthermore, when a voltage of the built-in voltage or more is applied to the gate, holes are injected from the gate so as to cause the conductivity modulation, and the ON-state resistance becomes further low.
    Type: Grant
    Filed: April 5, 2001
    Date of Patent: July 29, 2003
    Assignee: The Kansai Electric Power Co., Inc.
    Inventors: Yoshitaka Sugawara, Katsunori Asano