Patents by Inventor Katsushi Matsumoto

Katsushi Matsumoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8043711
    Abstract: Disclosed herein is an aluminum alloy clad sheet for a heat exchanger including a core layer, a sacrificial layer formed on one surface of the core layer, and a filler layer including an Al—Si based alloy formed on the other surface of the core layer. The core layer includes a predetermined amount of Si, Cu, Mn, Ti, and Mg, the remainder including Al and inevitable impurities, and the sacrificial layer includes a predetermined amount of Si, Mn, and Zn, the remainder including Al and inevitable impurities. The core layer has a crystal grain size after the brazing heat treatment at 595° C. for 3 minutes of at least 50 ?m and less than 300 ?m. The filler layer and the sacrificial layer are defined for their thickness, and the number of intermetallic compounds in the core layer is also defined to a predetermined range. By such constitution, the aluminum alloy clad sheet has improved fatigue life and post-braze strength, high corrosion resistance, and excellent erosion resistance and brazeability.
    Type: Grant
    Filed: December 16, 2008
    Date of Patent: October 25, 2011
    Assignee: Kobe Steel, Ltd.
    Inventors: Fumihiro Koshigoe, Toshiki Ueda, Shimpei Kimura, Masao Kinefuchi, Katsushi Matsumoto, Eiichi Tamura
  • Patent number: 7951465
    Abstract: To provide a steel-aluminum welded material and a spot welding method therefor having high weld strength. The steel-aluminum welded material 3 includes a steel material 1 and an aluminum material 2 having predetermined widths. The area of a nugget 5 of a spot-welded part is determined as a function of the thickness of the aluminum material 2, and the area of a part of the nugget 5 corresponding to a part having a thickness in a range between 0.5 and 10 ?m of an interface reaction layer 6 is defined as a function of the thickness of the aluminum material 2.
    Type: Grant
    Filed: April 20, 2005
    Date of Patent: May 31, 2011
    Assignee: Kobe Steel, Ltd.
    Inventors: Wataru Urushihara, Mikako Takeda, Katsushi Matsumoto, Jun Katoh, Yasuaki Sugizaki, Hidekazu Ido
  • Publication number: 20110014494
    Abstract: Provided is a multi-layered sheet which has undergone heating corresponding to brazing, such as an aluminum-alloy radiator tube, or a multi-layered sheet such as an aluminum-alloy brazing sheet. The multi-layered sheet can have a reduced thickness and has excellent fatigue properties. The multi-layered sheet of aluminum alloys comprises a core layer (2) which has been clad at least with a sacrificial layer (3). This multi-layered sheet is a multi-layered sheet to be subjected to brazing or welding to produce a heat exchanger or is a multi-layered sheet which has undergone heating corresponding to brazing. The core layer (2) comprises a specific 3000-series composition. In this core layer (2), the average density in number of dispersed particles having a specific size has been regulated. As a result, fatigue properties, which govern cracking, can be highly improved.
    Type: Application
    Filed: February 5, 2009
    Publication date: January 20, 2011
    Inventors: Katsushi Matsumoto, Eiichi Tamura, Masao Kinefuchi, Toshiki Ueda, Fumihiro Koshigoe, Shimpei Kimura
  • Patent number: 7824607
    Abstract: Disclosed is an aluminum alloy sheet resistant to deterioration through natural aging. The aluminum alloy sheet is an Al—Mg—Si aluminum alloy sheet containing 0.35 to 1.0 percent by mass of magnesium; 0.5 to 1.5 percent by mass of silicon; 0.01 to 1.0 percent by mass of manganese; and 0.001 to 1.0 percent by mass of copper, with the remainder being aluminum and inevitable impurities, in which the amount of dissolved silicon is 0.55 to 0.80 percent by mass, the amount of dissolved magnesium is 0.35 to 0.60 percent by mass, and the ratio of the former to the latter is 1.1 to 2. The aluminum alloy sheet may further contain 0.005 to 0.2 percent by mass of titanium with or without 0.0001 to 0.05 percent by mass of boron.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: November 2, 2010
    Assignee: Kobe Steel, Ltd.
    Inventors: Katsura Kajihara, Takeshi Kudo, Yasuhiro Aruga, Katsushi Matsumoto
  • Patent number: 7700198
    Abstract: Disclosed are: a dissimilar material weld joint being formed by joining an iron type material and an aluminum type material and having not only a high strength but also an excellent ductility; and a weld joining method allowing such a joint to be stably produced. A dissimilar material weld joint 1 formed by joining an iron type material 2 and an aluminum type material 3, wherein: voids 4a are formed beforehand on the side of said iron type material 2 at a predetermined interval along a weld line 6; both said iron type and aluminum type materials are weld joined so that said voids 4a are filled with molten aluminum 7; and the minimum value of the ratio (L-Al)/(L-Fe) of the length (L-Al) of an aluminum type welding material 10 with which said voids 4a are filled to the length (L-Fe) of said iron type material 2 adjacent to said voids 4a filled with said aluminum type welding material 10 along said weld line 6 on the section containing said weld line 6 is in the range from 0.
    Type: Grant
    Filed: June 8, 2005
    Date of Patent: April 20, 2010
    Assignee: Kobe Steel, Ltd.
    Inventors: Mikako Takeda, Katsushi Matsumoto, Masao Kinefuchi, Tomokazu Nakagawa, Koji Fukumoto, Hiroyuki Takeda, Yasuo Murai
  • Publication number: 20090165901
    Abstract: Disclosed herein is an aluminum alloy clad sheet for a heat exchanger including a core layer, a sacrificial layer formed on one surface of the core layer, and a filler layer including an Al—Si based alloy formed on the other surface of the core layer. The core layer includes a predetermined amount of Si, Cu, Mn, Ti, and Mg, the remainder including Al and inevitable impurities, and the sacrificial layer includes a predetermined amount of Si, Mn, and Zn, the remainder including Al and inevitable impurities. The core layer has a crystal grain size after the brazing heat treatment at 595° C. for 3 minutes of at least 50 ?m and less than 300 ?m. The filler layer and the sacrificial layer are defined for their thickness, and the number of intermetallic compounds in the core layer is also defined to a predetermined range. By such constitution, the aluminum alloy clad sheet has improved fatigue life and post-braze strength, high corrosion resistance, and excellent erosion resistance and brazeability.
    Type: Application
    Filed: December 16, 2008
    Publication date: July 2, 2009
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Fumihiro KOSHIGOE, Toshiki Ueda, Shimpei Kimura, Masao Kinefuchi, Katsushi Matsumoto, Eiichi Tamura
  • Patent number: 7521129
    Abstract: Disclosed is a steel sheet for dissimilar materials weldbonding to an aluminum material, the steel sheet containing, in mass, C: 0.02 to 0.3%, Si: 0.2 to 5.0%, Mn: 0.2 to 2.0%, and Al: 0.002 to 0.1%, further one or more of Ti: 0.005 to 0.10%, Nb: 0.005 to 0.10%, Cr: 0.05 to 1.0%, and Mo: 0.01 to 1.0%, and the balance consisting of Fe and unavoidable impurities. In the steel sheet, (i) the proportion of the oxide containing Mn and Si by 1 at.
    Type: Grant
    Filed: May 19, 2006
    Date of Patent: April 21, 2009
    Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Mikako Takeda, Wataru Urushihara, Katsushi Matsumoto, Jun Katoh
  • Publication number: 20090071576
    Abstract: The present invention provides an Al—Mg series alloy sheet of high-Mg with improved press formability and homogeneity which can be applied to automobile outer panels and inner panels. This is an Al—Mg series aluminum alloy sheet having 3.5 to 3 mm in thickness cast by twin-roll continuous casting and cold rolled, comprising over 8% but not more than 14% Mg, 1.0% or less Fe, and 3.5% or less Si with the remainder being Al and unavoidable impurities wherein the mean conductivity of the aluminum alloy sheet is in the range of at least 20 IACS % but less than 26 IACS %, the strength-ductility balance (tensile strength×total elongation) as a material property of the aluminum alloy sheet is 11000 (MPa %) or more, and the homogeneity and press formability of the sheet have been improved.
    Type: Application
    Filed: January 13, 2006
    Publication date: March 19, 2009
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO
    Inventors: Makoto Morishita, Katsushi Matsumoto, Shigenobu Yasunaga, Takashi Inaba
  • Publication number: 20090017328
    Abstract: There are provided a flux cored wire for joining dissimilar materials with each other, capable of enhancing a bonding strength upon joining an aluminum-base material with a steel-base material, and excellent in bonding efficiency, a method for joining the dissimilar materials with each other, and a bonded joint obtained by the method. In particular, there is provided a method for joining dissimilar materials with each other, in the case of melt weld-bonding of high-strength dissimilar materials with each other, that is, the high-strength steel member with the high-strength 6000 series aluminum alloy member and in the case of the steel member being a galvanized steel member. In one mode, use is made of a flux cored wire wherein the interior of an aluminum alloy envelope is filled up with a flux, the flux has fluoride composition containing a given amount of AlF3 without containing chloride, and the aluminum alloy of the envelope contains Si in a range of 1 to 13 mass %.
    Type: Application
    Filed: February 6, 2007
    Publication date: January 15, 2009
    Applicant: Kabkushiki Kaisha Kobe Seiko Sho (Kobe Stell, Ltd.
    Inventors: Jun Katoh, Mikako Takeda, Seiji Sasabe, Katsushi Matsumoto, Hidekazu Ido, Tsuyoshi Matsumoto
  • Publication number: 20090011269
    Abstract: To provide a joint product of a steel product and an aluminum material, and a spot welding method for the joint product, ensuring that spot welding with high bonding strength can be performed. In one embodiment, a steel product 1 having a sheet thickness t1 of 0.3 to 3.0 mm and an aluminum material 2 having a sheet thickness t2 of 0.5 to 4.0 mm are joined together by spot welding to form a joint product of a steel product and an aluminum produce. In this joint product, the nugget area in the joint part is from 20×t20.5 to 100×t20.5 mm2, the area of a portion where the thickness of the interface reaction layer is from 0.5 to 3 ?m is 10×t20.5 mm2 or more, and the difference between the interface reaction layer thickness at the joint part center and the interface reaction layer thickness at a point distant from the joint part center by a distance of one-fourth of the joint diameter Dc is 5 ?m or less.
    Type: Application
    Filed: February 21, 2007
    Publication date: January 8, 2009
    Inventors: Wataru Urushihara, Mikako Takeda, Katsushi Matsumoto, Jun Katoh
  • Publication number: 20080175747
    Abstract: Disclosed is an aluminum alloy sheet resistant to deterioration through natural aging. The aluminum alloy sheet is an Al—Mg—Si aluminum alloy sheet containing 0.35 to 1.0 percent by mass of magnesium; 0.5 to 1.5 percent by mass of silicon; 0.01 to 1.0 percent by mass of manganese; and 0.001 to 1.0 percent by mass of copper, with the remainder being aluminum and inevitable impurities, in which the amount of dissolved silicon is 0.55 to 0.80 percent by mass, the amount of dissolved magnesium is 0.35 to 0.60 percent by mass, and the ratio of the former to the latter is 1.1 to 2. The aluminum alloy sheet may further contain 0.005 to 0.2 percent by mass of titanium with or without 0.0001 to 0.05 percent by mass of boron.
    Type: Application
    Filed: December 17, 2007
    Publication date: July 24, 2008
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)
    Inventors: Katsura Kajihara, Takeshi Kudo, Yasuhiro Aruga, Katsushi Matsumoto
  • Patent number: 7364630
    Abstract: The present invention provides an Al—Mg—Si alloy sheet in which the production of ridging marks during press forming is noticeably inhibited, and in addition, provides a manufacturing method capable of providing such an aluminum alloy sheet, and an intermediate material in the manufacture thereof. The Al—Mg—Si alloy sheet in accordance with the present invention is characterized by having a prescribed composition, and characterized in that respective textures are present therein with a good balance. Further, in accordance with the manufacturing method, and the intermediate material in the manufacture thereof of the present invention, it is possible to manufacture the alloy with high efficiency.
    Type: Grant
    Filed: March 24, 2004
    Date of Patent: April 29, 2008
    Assignee: Kobe Steel, Ltd.
    Inventors: Katsushi Matsumoto, Yasuaki Sugizaki
  • Publication number: 20070212565
    Abstract: To provide a steel-aluminum welded material and a spot welding method therefor having high weld strength. The steel-aluminum welded material 3 includes a steel material 1 and an aluminum material 2 having predetermined widths. The area of a nugget 5 of a spot-welded part is determined as a function of the thickness of the aluminum material 2, and the area of a part of the nugget 5 corresponding to a part having a thickness in a range between 0.5 and 10 ?m of an interface reaction layer 6 is defined as a function of the thickness of the aluminum material 2.
    Type: Application
    Filed: April 20, 2005
    Publication date: September 13, 2007
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Wataru Urushihara, Mikako Takeda, Katsushi Matsumoto, Jun Katoh, Yasuaki Sugizaki, Hidekazu Ido
  • Publication number: 20060275623
    Abstract: Disclosed is a steel sheet for dissimilar materials weldbonding to an aluminum material, the steel sheet containing, in mass, C: 0.02 to 0.3%, Si: 0.2 to 5.0%, Mn: 0.2 to 2.0%, and Al: 0.002 to 0.1%, further one or more of Ti: 0.005 to 0.10%, Nb: 0.005 to 0.10%, Cr: 0.05 to 1.0%, and Mo: 0.01 to 1.0%, and the balance consisting of Fe and unavoidable impurities. In the steel sheet, (i) the proportion of the oxide containing Mn and Si by 1 at.
    Type: Application
    Filed: May 19, 2006
    Publication date: December 7, 2006
    Applicant: Kabushiki Kaisha Kobe Seiko Sho ( Kobe Steel, Ltd. )
    Inventors: Mikako Takeda, Wataru Urushihara, Katsushi Matsumoto, Jun Katoh
  • Publication number: 20050274776
    Abstract: Disclosed are: a dissimilar material weld joint being formed by joining an iron type material and an aluminum type material and having not only a high strength but also an excellent ductility; and a weld joining method allowing such a joint to be stably produced. A dissimilar material weld joint 1 formed by joining an iron type material 2 and an aluminum type material 3, wherein: voids 4a are formed beforehand on the side of said iron type material 2 at a predetermined interval along a weld line 6; both said iron type and aluminum type materials are weld joined so that said voids 4a are filled with molten aluminum 7; and the minimum value of the ratio (L-Al)/(L-Fe) of the length (L-Al) of an aluminum type welding material 10 with which said voids 4a are filled to the length (L-Fe) of said iron type material 2 adjacent to said voids 4a filled with said aluminum type welding material 10 along said weld line 6 on the section containing said weld line 6 is in the range from 0.
    Type: Application
    Filed: June 8, 2005
    Publication date: December 15, 2005
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Mikako Takeda, Katsushi Matsumoto, Masao Kinefuchi, Tomokazu Nakagawa, Koji Fukumoto, Hiroyuki Takeda, Yasuo Murai
  • Publication number: 20040187985
    Abstract: The present invention provides an Al—Mg—Si alloy sheet in which the production of ridging marks during press forming is noticeably inhibited, and in addition, provides a manufacturing method capable of providing such an aluminum alloy sheet, and an intermediate material in the manufacture thereof.
    Type: Application
    Filed: March 24, 2004
    Publication date: September 30, 2004
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Katsushi Matsumoto, Yasuaki Sugizaki
  • Patent number: 6334916
    Abstract: The present invention provides an Al—Mg—Si based alloy sheet whose press-formability (particularly, deep-drawing formability, stretch-formability and bendability) is made higher than conventional Al—Mg—Si based alloy sheets of JIS 6000 series. For texture of the Al—Mg—Si based alloy sheet, orientation density of at least Cube orientation is controlled in accordance with a sort of press forming, so that press-formability improved to match with the press forming is provided. For example, to improve deep-drawing formability of an Al—Mg—Si based alloy sheet, the ratio of orientation density of Goss orientation to the orientation density of the Cube orientation (Goss/Cube) is set to 0.3 or less, and a grain size is set to 80 &mgr;m or less.
    Type: Grant
    Filed: May 10, 2000
    Date of Patent: January 1, 2002
    Assignee: Kobe Steel Ltd.
    Inventors: Katsushi Matsumoto, Yasuaki Sugizaki, Masahiro Yanagawa, Yuichi Seki
  • Patent number: 6231809
    Abstract: An Al—Mg—Si type alloy sheet contains 0.2 to 1.5 wt % of Mg and 0.2 to 1.5 wt % of Si. The sheet has textures in which orientation distribution density of Goss orientation is 3 or lower, orientation distribution density of PP orientation is 3 or lower and orientation distribution density of Brass orientation is 3 or lower. The sheet may contain 0.01 to 1.5 wt % in total weight of one or more elements selected from the group consisting of Mn, Cr, Fe, Zr, V and Ti. The sheet may further contain 0.01 to 1.5 wt % in total weight of one or more elements selected from the group consisting of Cu, Ag, Zn and Sn. Thus, ridging marks is restrained in the aluminum alloy sheet.
    Type: Grant
    Filed: August 17, 1999
    Date of Patent: May 15, 2001
    Assignees: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.), Kobe Alcoa Transporation Products Ltd.
    Inventors: Katsushi Matsumoto, Masahiro Yanagawa, Yasuo Takaki