Patents by Inventor Katsuya Hoshino

Katsuya Hoshino has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240117517
    Abstract: Disclosed is an Fe-based electroplated steel sheet including: a Si-containing cold-rolled steel sheet containing Si in an amount of 0.1 mass % or more and 3.0 mass % or less; and an Fe-based electroplating layer formed on at least one surface of the Si-containing cold-rolled steel sheet with a coating weight per surface of 5.0 g/m2 or more, in which in an intensity profile measured by glow discharge optical emission spectrometry, a peak of emission intensity at wavelengths indicating Si is detected within a range from a surface of the Fe-based electroplating layer to more than 0.2 ?m in a thickness direction and not more than a thickness of the Fe-based electroplating layer, and an average value of C concentration in a region ranging from 10 ?m to 20 ?m in the thickness direction from the surface of the Fe-based electroplating layer is 0.10 mass % or less.
    Type: Application
    Filed: November 5, 2021
    Publication date: April 11, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Shunsuke YAMAMOTO, Katsutoshi TAKASHIMA, Yusuke OKUMURA, Tomomi KANAZAWA, Katsuya HOSHINO, Takashi KAWANO, Takako YAMASHITA, Hiroshi MATSUDA, Yoichi MAKIMIZU
  • Publication number: 20240009962
    Abstract: To provide an Fe-based electroplated steel sheet that not only has excellent chemical convertibility or excellent coating appearance when subjected to hot-dip galvanizing, but also has excellent resistance to cracking in resistance welding. Disclosed is an Fe-based plated steel sheet including: a cold-rolled steel sheet having a chemical composition containing Si in an amount of 0.1 mass % or more and 3.0 mass % or less; and an Fe-based electroplating layer formed on one or both surfaces of the cold-rolled steel sheet with a coating weight per surface of 1.0 g/m2 or more, in which a thickness of an internal oxidation layer is 2.00 ?m or less, and an average value of C concentration in a range of 10 ?m to 20 ?m in a thickness direction from the surface of the Fe-based electroplating layer is 0.10 mass % or less.
    Type: Application
    Filed: November 5, 2021
    Publication date: January 11, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Shunsuke YAMAMOTO, Yusuke OKUMURA, Katsutoshi TAKASHIMA, Mai AOYAMA, Tomomi KANAZAWA, Katsuya HOSHINO, Yoichi MAKIMIZU, Takashi KAWANO, Takako YAMASHITA, Hiroshi MATSUDA
  • Publication number: 20230407484
    Abstract: Disclosed is a galvannealed steel sheet including: a Si-containing cold-rolled steel sheet containing Si in an amount of 0.1 mass % or more and 3.0 mass % or less; an Fe-based electroplating layer formed on at least one surface of the Si-containing cold-rolled steel sheet; and a galvannealed layer formed on the Fe-based electroplating layer, in which in an intensity profile measured by glow discharge optical emission spectrometry, ISi,Fe/ISi,bulk is 0.30 or more, and an average value of C concentration in a region ranging from 10 ?m to 20 ?m in the thickness direction from the interface between the galvannealed layer and the Fe-based electroplating layer towards the Fe-based electroplating layer is 0.10 mass % or less.
    Type: Application
    Filed: November 5, 2021
    Publication date: December 21, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Shunsuke YAMAMOTO, Katsutoshi TAKASHIMA, Yusuke OKUMURA, Tomomi KANAZAWA, Katsuya HOSHINO, Takashi KAWANO, Takako YAMASHITA, Hiroshi MATSUDA, Yoichi MAKIMIZU
  • Publication number: 20230407485
    Abstract: Provided is an alloyed galvanized steel sheet with excellent resistance to cracking in resistance welding at a welded portion, even if crystal orientations of an Fe-based electroplating layer and a cold-rolled steel sheet are integrated at a high ratio at the interface between the Fe-based electroplating layer and the cold-rolled steel sheet. The alloyed galvanized steel sheet has a Si-containing cold-rolled steel sheet containing Si in an amount of 0.1 mass % to 3.0 mass %; an Fe-based electroplating layer formed on at least one surface of the Si-containing cold-rolled steel sheet with a coating weight per surface exceeding 20.0 g/m2, and an alloyed galvanized layer formed on the Fe-based electroplating layer, where crystal orientations of the Fe-based electroplating layer and the Si-containing cold-rolled steel sheet are integrated at a ratio of more than 50% at the interface between the Fe-based electroplating layer and the Si-containing cold-rolled steel sheet.
    Type: Application
    Filed: November 5, 2021
    Publication date: December 21, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Shunsuke YAMAMOTO, Katsutoshi TAKASHIMA, Mai AOYAMA, Yusuke OKUMURA, Tomomi KANAZAWA, Katsuya HOSHINO, Hiroshi MATSUDA, Ei OKUMURA, Yoichi MAKIMIZU, Masaki KOBA
  • Publication number: 20230407447
    Abstract: Provided is a galvanized steel sheet with excellent resistance to cracking in resistance welding at a welded portion, even if crystal orientations of an Fe-based electroplating layer and a cold-rolled steel sheet are integrated at a high ratio at the interface between the Fe-based electroplating layer and the cold-rolled steel sheet. The galvanized steel sheet has a Si-containing cold-rolled steel sheet containing Si in an amount of 0.1 mass % to 3.0 mass %; an Fe-based electroplating layer formed on at least one surface of the Si-containing cold-rolled steel sheet with a coating weight per surface of more than 20.0 g/m2, and a galvanized layer formed on the Fe-based electroplating layer, where crystal orientations of the Fe-based electroplating layer and the Si-containing cold-rolled steel sheet are integrated at a ratio of more than 50 % at the interface between the Fe-based electroplating layer and the Si-containing cold-rolled steel sheet.
    Type: Application
    Filed: November 5, 2021
    Publication date: December 21, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Shunsuke YAMAMOTO, Katsutoshi TAKASHIMA, Mai AOYAMA, Yusuke OKUMURA, Tomomi KANAZAWA, Katsuya HOSHINO, Hiroshi MATSUDA, Ei OKUMURA, Yoichi MAKIMIZU, Masaki KOBA
  • Publication number: 20230407506
    Abstract: Provided is a steel sheet with excellent resistance to cracking in resistance welding at a welded portion, even if the crystal orientations of an Fe-based electroplating layer and a Si-containing cold-rolled steel sheet are integrated at a high ratio at the interface between the Fe-based electroplating layer and the Si-containing cold-rolled steel sheet. Provided is an Fe-based electroplated steel sheet having a Si-containing cold-rolled steel sheet containing Si in an amount of 0.1 mass % or more and 3.0 mass % or less; and an Fe-based electroplating layer formed on at least one surface of the Si-containing cold-rolled steel sheet with a coating weight per surface of more than 20.0 g/m2, where the crystal orientations of the Fe-based electroplating layer and the Si-containing cold-rolled steel sheet are integrated at a ratio of more than 50% at the interface between the Fe-based electroplating layer and the Si-containing cold-rolled steel sheet.
    Type: Application
    Filed: November 5, 2021
    Publication date: December 21, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Shunsuke YAMAMOTO, Katsutoshi TAKASHIMA, Mai AOYAMA, Yusuke OKUMURA, Tomomi KANAZAWA, Katsuya HOSHINO, Hiroshi MATSUDA, Ei OKUMURA, Yoichi MAKIMIZU, Masaki KOBA
  • Publication number: 20230374639
    Abstract: To provide a steel sheet with excellent resistance to cracking in resistance welding at a welded portion. Disclosed is a galvanized steel sheet including: a Si-containing cold-rolled steel sheet containing Si in an amount of 0.1 mass % or more and 3.0 mass % or less; an Fe-based electroplating layer formed on at least one surface of the Si-containing cold-rolled steel sheet with a coating weight per surface of 5.0 g/m2 or more; and a galvanized layer formed on the Fe-based electroplating layer, in which in an intensity profile measured by glow discharge optical emission spectrometry, ISi,Fe/ISi,bulk is 0.50 or more, and an average value of C concentration in a region ranging from 10 ?m to 20 ?m from an interface between the galvanized layer and the Fe-based electroplating layer towards the Fe-based electroplating layer is 0.10 mass % or less.
    Type: Application
    Filed: November 5, 2021
    Publication date: November 23, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Shunsuke YAMAMOTO, Katsutoshi TAKASHIMA, Yusuke OKUMURA, Tomomi KANAZAWA, Katsuya HOSHINO, Takashi KAWANO, Takako YAMASHITA, Hiroshi MATSUDA, Yoichi MAKIMIZU
  • Publication number: 20230160032
    Abstract: A steel sheet having a tensile strength (TS) of 780 MPa or more and less than 1180 MPa, high LME resistance, and good weld fatigue properties. The steel sheet has a specific chemical composition and a specific steel microstructure. Crystal grains containing an oxide of Si and/or Mn in a region within 4.9 ?m in a thickness direction from a surface of the steel sheet have an average grain size in the range of 3 to 10 ?m, the lowest Si concentration LSi and the lowest Mn concentration LMn in the region within 4.9 ?m in the thickness direction from the surface of the steel sheet and a Si concentration TSi and a Mn concentration TMn at a quarter thickness position of the steel sheet satisfy a specified formula.
    Type: Application
    Filed: March 25, 2021
    Publication date: May 25, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Lingling YANG, Yoshiyasu KAWASAKI, Hidekazu MINAMI, Tatsuya NAKAGAITO, Shotaro TERASHIMA, Shunsuke YAMAMOTO, Katsuya HOSHINO, Yuki TAKEDA
  • Publication number: 20230151451
    Abstract: A steel sheet with a tensile strength (TS) of 1180 MPa or more, a member, and a method for producing them. In a region of the steel sheet within 4.9 ?m in the thickness direction, a region with a Si concentration not more than one-third of the Si concentration in the chemical composition of the steel sheet and with a Mn concentration not more than one-third of the Mn concentration in the chemical composition of the steel sheet has a thickness of 1.0 ?m or more. The lowest Si concentration LSi and the lowest Mn concentration LMn in the region within 4.9 ?m in the thickness direction from the surface of the steel sheet and a Si concentration TSi and a Mn concentration TMn at a quarter thickness position of the steel sheet satisfy the following formula (1): LSi+LMn?(TSi+TMn)/4??(1).
    Type: Application
    Filed: March 25, 2021
    Publication date: May 18, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Lingling YANG, Shotaro TERASHIMA, Tatsuya NAKAGAITO, Shunsuke YAMAMOTO, Katsuya HOSHINO, Yuki TAKEDA
  • Publication number: 20230129828
    Abstract: A steel sheet with a tensile strength (TS) of 780 MPa or more and less than 1180 MPa, a member, and a method for producing them. In a region of the steel sheet within 4.9 ?m in the thickness direction, a region with a Si concentration not more than one-third of the Si concentration in the chemical composition of the steel sheet and with a Mn concentration not more than one-third of the Mn concentration in the chemical composition of the steel sheet has a thickness of 1.0 ?m or more. The lowest Si concentration LSi and the lowest Mn concentration LMn in the region within 4.9 ?m from the surface of the steel sheet and a Si concentration TSi and a Mn concentration TMn at a quarter thickness position of the steel sheet satisfy the following formula (1): LSi+LMn?(TSi+TMn)/4??(1).
    Type: Application
    Filed: March 25, 2021
    Publication date: April 27, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Lingling YANG, Shotaro TERASHIMA, Hidekazu MINAMI, Tatsuya NAKAGAITO, Shunsuke YAMAMOTO, Katsuya HOSHINO, Yuki TAKEDA
  • Publication number: 20230127243
    Abstract: A steel sheet having a tensile strength (TS) of 1180 MPa or more, high LME resistance, and good weld fatigue properties. The steel sheet has a specific chemical composition and a specific steel microstructure. Crystal grains containing an oxide of Si and/or Mn in a region within 4.9 ?m in a thickness direction from a surface of the steel sheet have an average grain size in the range of 3 to 10 ?m, the lowest Si concentration LSi and the lowest Mn concentration LMn in the region within 4.9 ?m in the thickness direction from the surface of the steel sheet and a Si concentration TSi and a Mn concentration TMn at a quarter thickness position of the steel sheet satisfy a specified formula.
    Type: Application
    Filed: March 25, 2021
    Publication date: April 27, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Lingling YANG, Yoshiyasu KAWASAKI, Tatsuya NAKAGAITO, Shotaro TERASHIMA, Shunsuke YAMAMOTO, Katsuya HOSHINO, Yuki TAKEDA
  • Publication number: 20230082367
    Abstract: To obtain a high-strength hot-dip galvanized steel sheet having excellent surface appearance even in the case where a steel strip containing Mn at a predetermined ratio or more to Si is subjected to hot-dip galvanizing treatment, a method of producing a hot-dip galvanized steel sheet using a continuous hot-dip galvanizing apparatus comprises: subjecting a steel strip to annealing, by conveying it in an annealing furnace; and subjecting the steel strip discharged from a cooling zone to hot-dip galvanizing using a hot-dip galvanizing line, to obtain a hot-dip galvanized steel sheet. The steel strip has a chemical composition containing, in mass %, Mn: 1.7% or more and 3.5% or less and Si: 0.2% or more and 1.05% or less and satisfying [Si]/[Mn]?0.30. The chemical composition, a dew point of an atmosphere in the soaking zone, and a delivery temperature of the heating zone satisfy Formula (1).
    Type: Application
    Filed: November 19, 2020
    Publication date: March 16, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Shunsuke YAMAMOTO, Shotaro TERASHIMA, Yuki TAKEDA, Michitaka SAKURAI, Katsuya HOSHINO, Yoshiyasu KAWASAKI
  • Patent number: 10907255
    Abstract: There is provided a high-strength galvanized steel sheet and a relatively low-strength galvanized steel sheet that undergoes complex forming, a galvanized steel sheet that exhibits consistently excellent press formability and that generates no hazardous fumes during welding as well as a manufacturing method therefor. The galvanized steel sheet has an oxide layer on the surface, where the oxide layer has an average thickness of 20 nm or more, and the oxide layer contains 30 mg/m2 or more of Zn, 1.0 mg/m2 or more of S, and 50 mg/m2 or more and 1,000 mg/m2 or less of polyethylene particles having an average particle size of 5.0 ?m or less.
    Type: Grant
    Filed: February 1, 2018
    Date of Patent: February 2, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Shinichi Furuya, Akira Matsuzaki, Hiroyuki Masuoka, Katsuya Hoshino
  • Publication number: 20200024744
    Abstract: There is provided a high-strength galvanized steel sheet and a relatively low-strength galvanized steel sheet that undergoes complex forming, a galvanized steel sheet that exhibits consistently excellent press formability and that generates no hazardous fumes during welding as well as a manufacturing method therefor. The galvanized steel sheet has an oxide layer on the surface, where the oxide layer has an average thickness of 20 nm or more, and the oxide layer contains 30 mg/m2 or more of Zn, 1.0 mg/m2 or more of S, and 50 mg/m2 or more and 1,000 mg/m2 or less of polyethylene particles having an average particle size of 5.0 ?m or less.
    Type: Application
    Filed: February 1, 2018
    Publication date: January 23, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Shinichi FURUYA, Akira MATSUZAKI, Hiroyuki MASUOKA, Katsuya HOSHINO
  • Patent number: 10443116
    Abstract: Provided is a method for manufacturing a zinc-based coated steel sheet having excellent press formability. The method includes an oxide layer-forming step of bringing the zinc-based coated steel sheet into contact with an acidic solution, holding the zinc-based coated steel sheet for 1 second to 60 seconds, and then water-washing the zinc-based coated steel sheet and a neutralization step of holding a zinc-based oxide layer formed in the oxide layer-forming step for 0.5 seconds or more in such a state that a surface of the zinc-based oxide layer is in contact with an alkaline aqueous solution, water-washing the zinc-based oxide layer, and then drying the zinc-based oxide layer. The acidic solution contains HF2Na and/or HF2K in a total amount of 0.10 g/L to 5.0 g/L.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: October 15, 2019
    Assignee: JFE Steel Corporation
    Inventors: Katsuya Hoshino, Shinichi Furuya, Takeshi Matsuda, Kazuaki Tsuchimoto, Akira Matsuzaki
  • Patent number: 10392706
    Abstract: A method for producing a galvanized steel sheet includes an oxide layer forming step of bringing a galvanized steel sheet into contact with an acidic solution containing sulfate ions, then holding the galvanized steel sheet in contact for 1 to 60 seconds, and then washing the galvanized steel sheet with water; and a neutralization treatment step of holding a surface of an oxide layer, which has been formed in the oxide layer forming step, in contact with an alkaline aqueous solution for 0.5 seconds or longer, and then performing washing with water and drying. The alkaline aqueous solution contains P ions at a P concentration of 0.01 g/L or more and carbonate ions at a carbonate ion concentration of 0.1 g/L or more.
    Type: Grant
    Filed: February 27, 2015
    Date of Patent: August 27, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Katsuya Hoshino, Shoichiro Taira, Masayasu Nagoshi, Kazutoshi Hanada
  • Patent number: 10351960
    Abstract: Provided is a method for producing a galvanized steel sheet that includes an oxide layer forming step of bringing a galvanized steel sheet into contact with an acidic solution containing sulfate ions, then holding the galvanized steel sheet in contact for 1 to 60 seconds, and then washing the galvanized steel sheet with water; and a neutralization treatment step of holding a surface of an oxide layer, which has been formed in the oxide layer forming step, in contact with an alkaline aqueous solution for 0.5 seconds or longer, and then performing washing with water and drying. The alkaline aqueous solution contains 0.1 g/L or more of carbonate ions.
    Type: Grant
    Filed: February 27, 2015
    Date of Patent: July 16, 2019
    Assignee: JFE Steel Corporation
    Inventors: Katsuya Hoshino, Shoichiro Taira, Masayasu Nagoshi, Kazutoshi Hanada
  • Publication number: 20190093206
    Abstract: Provided is a method for manufacturing a zinc-based coated steel sheet having excellent press formability. The method includes an oxide layer-forming step of bringing the zinc-based coated steel sheet into contact with an acidic solution, holding the zinc-based coated steel sheet for 1 second to 60 seconds, and then water-washing the zinc-based coated steel sheet and a neutralization step of holding a zinc-based oxide layer formed in the oxide layer-forming step for 0.5 seconds or more in such a state that a surface of the zinc-based oxide layer is in contact with an alkaline aqueous solution, water-washing the zinc-based oxide layer, and then drying the zinc-based oxide layer. The acidic solution contains HF2Na and/or HF2K in a total amount of 0.10 g/L to 5.0 g/L.
    Type: Application
    Filed: February 16, 2017
    Publication date: March 28, 2019
    Applicant: JFE Steel Corporation
    Inventors: Katsuya Hoshino, Shinichi Furuya, Takeshi Matsuda, Kazuaki Tsuchimoto, Akira Matsuzaki
  • Patent number: 9809884
    Abstract: There is provided a method for manufacturing a galvanized steel sheet that has low sliding resistance in press forming and good degreasing property even under severe alkaline degreasing treatment conditions due to low temperature and short process line length. An oxide layer formed on the surface of a galvanized steel sheet is subjected to neutralization treatment using an alkaline aqueous solution containing 0.01 g/L or more of P ions and 0.01 g/L or more of colloid dispersed particles, wherein the alkaline aqueous solution preferably contains at least one phosphorus compound selected from phosphates, pyrophosphates, and triphosphates and at least one type of colloid dispersed particles selected from Ti, silica, Pt, Pd, Zr, Ag, Cu, Au, and Mg.
    Type: Grant
    Filed: January 14, 2014
    Date of Patent: November 7, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Katsuya Hoshino, Shoichiro Taira, Wataru Tanimoto, Masayasu Nagoshi
  • Publication number: 20170314138
    Abstract: A steel sheet coated with a zinc-based coating layer having a reaction layer on the surface of the steel sheet is manufactured by a method that includes bringing a steel sheet coated with a zinc-based coating layer into contact for 1.0 second or more with an alkaline aqueous solution containing one or more chelating agents selected from among sodium gluconate, sodium glucoheptonate, sodium citrate, tartaric acid, arabonic acid, galactonic acid, sorbit, mannite, glycerin, EDTA, and sodium tripolyphosphate in a total amount of 0.050 mass % or more and having a pH of 10.0 or more as a pre-treatment before a formation of the reaction layer, and forming the reaction layer being an oxide layer containing a crystal-structured substance expressed by Zn4(SO4)1-X(CO3)X(OH)6.nH2O.
    Type: Application
    Filed: November 9, 2015
    Publication date: November 2, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsuya Hoshino, Shoichiro Taira, Shinichi Furuya