Patents by Inventor Katsuyu Wakabayashi
Katsuyu Wakabayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8013080Abstract: The present invention has its object to provide, by using a non-organotin curing catalyst, a curable composition having a practical level of curability. Furthermore, the present invention has its object to provide a curable composition excellent in adhesiveness while it secures a practical level of curability. The present invention relates to a curable composition which comprises: (A) an organic polymer containing a silicon-containing group capable of crosslinking by siloxane bond formation and (B) a silanol condensation catalyst: and that the silanol condensation catalyst is an amine compound and that an aqueous solution prepared by adding 5 millimoles of the amine compound to 100 g of a mixed solvent composed of isopropyl alcohol and water in a weight ratio of 10:3 has a pH value of not lower than 13.4 as measured at 23° C. according to JIS Z 8802.Type: GrantFiled: October 2, 2006Date of Patent: September 6, 2011Assignee: Kaneka CorporationInventors: Noriko Matsushita, Katsuyu Wakabayashi, Toshihiko Okamoto, Hiroshi Iwakiri
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Publication number: 20110207886Abstract: Method for efficiently producing ?-hetero-substituted alkylhalohydrosilane, and use thereof. A method for producing (A) a halohydrosilane compound represented by the general formula (1): H—SiR2c(CR13-bYb)aX3-a-c (1) (wherein, R1 represents a hydrogen atom or a substituted or unsubstituted hydrocarbon group; R2 represents a substituted or unsubstituted hydrocarbon group; X represents a halogen atom; Y represents a hetero substituent; a is 1 or 2; b is any one of 1, 2 and 3; c is 1 or 0), by allowing (B) a halosilane compound represented by the general formula (2): SiR2c(CR13-bYb)aX4-a-c (2) (wherein, R1, R2, X, Y, a, b and c are as defined above) to react with (C) a hydrosilane compound. A method for producing a reactive silicon group-containing polymer using the halohydrosilane compound (A).Type: ApplicationFiled: January 9, 2011Publication date: August 25, 2011Applicant: Kaneka CorporationInventors: Katsuyu Wakabayashi, Hidenori Tanaka
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Patent number: 8003744Abstract: The present invention provides a curable composition including: an organic polymer (A) which has on average 1.1 to 50 groups per one molecule thereof each represented by the general formula (1) and has one or more silicon-containing functional groups capable of cross-linking by forming siloxane bonds: —NR1—C(?O)—??(1) wherein R1 is a hydrogen atom, or a substituted or unsubstituted monovalent organic group; and a metal carboxylate and/or a carboxylic acid (B), the curable composition giving a cured article excellent in curability and also excellent in heat resistance although a non-organotin catalyst is used.Type: GrantFiled: August 12, 2004Date of Patent: August 23, 2011Assignee: Kaneka CorporationInventors: Toshihiko Okamoto, Katsuyu Wakabayashi
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Publication number: 20110172372Abstract: Disclosed are a curable composition characterized by using a curable composition including an organic polymer (A1) having one or more silicon-containing functional groups capable of cross-linking by forming siloxane bonds in which the one or more silicon-containing functional groups capable of cross-linking by forming siloxane bonds are silicon-containing functional groups each having three or more hydrolyzable groups on one or more silicon atoms thereof; and a method for controlling the recovery properties, durability and creep resistance of the cured article. Herewith, the present invention provides a curable composition capable of giving a cured article excellent in recovery properties, durability and creep resistance, and a method for controlling the recovery properties, durability and creep resistance of the cured article.Type: ApplicationFiled: March 21, 2011Publication date: July 14, 2011Applicant: Kaneka CorporationInventors: Toshihiko OKAMOTO, Katsuyu Wakabayashi, Hiroshi Ito, Hiroshi Ando
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Patent number: 7973108Abstract: [Problem] There is provided a curable composition having good curability and adhesion by use of a non-organotin catalyst. [Means to Solve] A curable composition comprising (A) an organic polymer having a silicon-containing group being capable of crosslinking by forming siloxane bonds, (B) one or more kinds selected from a titanium catalyst, an aluminum catalyst and a zirconium catalyst and (C) a low molecular weight compound containing a hydrolyzable silicon group and having a molecular weight of from 100 to 1,000, characterized in that a ratio (a/b) of the total mole (a) of titanium atoms, aluminum atoms and zirconium atoms of the component (B) in the composition to the total mole (b) of silicon atoms of the component (C) in the composition is more than 0.4.Type: GrantFiled: April 25, 2005Date of Patent: July 5, 2011Assignee: Kaneka CorporationInventors: Toshihiko Okamoto, Katsuyu Wakabayashi
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Patent number: 7910682Abstract: Disclosed are a curable composition characterized by using a curable composition including an organic polymer (A1) having one or more silicon-containing functional groups capable of cross-linking by forming siloxane bonds in which the one or more silicon-containing functional groups capable of cross-linking by forming siloxane bonds are silicon-containing functional groups each having three or more hydrolyzable groups on one or more silicon atoms thereof; and a method for controlling the recovery properties, durability and creep resistance of the cured article. Herewith, the present invention provides a curable composition capable of giving a cured article excellent in recovery properties, durability and creep resistance, and a method for controlling the recovery properties, durability and creep resistance of the cured article.Type: GrantFiled: October 22, 2003Date of Patent: March 22, 2011Assignee: Kaneka CorporationInventors: Toshihiko Okamoto, Katsuyu Wakabayashi, Hiroshi Ito, Hiroshi Ando
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Patent number: 7910681Abstract: There is provided a curable composition having good adhesion by using a non-organotin catalyst. The curable composition comprises (A) an organic polymer having a silicon-containing group being capable of crosslinking by forming siloxane bonds and (B) one or more kinds selected from a titanium catalyst, an aluminum catalyst and a zirconium catalyst, and is characterized in that a stress at 50% tension is within a range from 0.01 MPa to 0.20 MPa, when determined by adding and mixing 1.5 parts of tin octylate, 0.25 part by weight of laurylamine and 0.6 part by weight of pure water to 100 parts by weight of the component (A), subjecting the mixture to centrifugal defoaming, pouring the mixture carefully into a polyethylene frame not to mix air bubbles thereto, aging the mixture at 23° C. for one hour, and further at 70° C. for 20 hours, punching the obtained 3 mm thick cured sheet according to JIS K6251 to obtain No. 3 dumbbell, and carrying out a tension test (tensile speed: 200 mm/min) at 23° C. at 50% RH.Type: GrantFiled: April 25, 2005Date of Patent: March 22, 2011Assignee: Kaneka CorporationInventors: Masayuki Wakioka, Katsuyu Wakabayashi, Toshihiko Okamoto, Masato Kusakabe
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Patent number: 7893170Abstract: There is provided a curable composition having good curability and adhesion by using a non-organotin catalyst. The curable composition comprising (A) an organic polymer having a reactive silicon group as a silicon-containing group being capable of crosslinking by forming siloxane bonds, (B) one or more kinds selected from a titanium catalyst, an aluminum catalyst and a zirconium catalyst, and (C) a low molecular weight compound containing a hydrolyzable silicon group and having a molecular weight of 100 to 1,000, characterized in that a ratio (a/b) of the total mole (a) of titanium atoms, aluminum atoms and zirconium atoms of the component (B) to the total mole (b) of silicon atoms of the component (c) is larger than 0.08.Type: GrantFiled: April 25, 2005Date of Patent: February 22, 2011Assignee: Kaneka CorporationInventors: Masayuki Wakioka, Katsuyu Wakabayashi, Toshihiko Okamoto, Masato Kusakabe
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Patent number: 7807756Abstract: A problem of the present invention is to provide a curable composition which gives good curability, adhesiveness and storage stability by use of a catalyst other than organic tin catalysts. The above problem is solved by a curable composition, comprising: (A) one or more organic polymers having a reactive-silicon-containing group, and (B) a silanol condensation catalyst consisting of one or more compound(s) selected from organic tin compounds, carboxylic acids, and amine compounds, wherein at least one part of the reactive-silicon-containing group(s) of the organic polymer(s) (A) is represented by the following general formula (1): —(CR22)2—(SiR12-aXaO)m—SiX3 (1), and the silanol condensation catalyst (B) consists of amine compound(s) (B1) or consists of amine compound(s) (B1) and a carboxylic acid (B2), and when the mol number of the amine compound(s) is regarded as 1, the ratio by mol of the total amount of the carboxylic acid(s) to the amount of the amine compound(s) is 0.1 or less.Type: GrantFiled: November 9, 2005Date of Patent: October 5, 2010Assignee: Kaneka CorporationInventors: Katsuyu Wakabayashi, Noriko Matsushita, Toshihiko Okamoto
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Patent number: 7772332Abstract: An object is to provide a curable composition having a good curability by use of an organotin-free catalyst, and the object is solved by a curable composition, comprising: (A) a polymer having a silicon group which can be crosslinked through formation of a siloxane bond, (B) fluorosilanes represented by general formula (1): R14-aSiFa (1) (wherein R1's, the number of which is 4-a, are each independently a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms, or at least one selected from the group consisting of siloxy groups represented by R23SiO— (wherein R2's are each independently a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms or a fluorine atom), and a is any of 1, 2 or 3), and (C) an amine based compound.Type: GrantFiled: April 19, 2007Date of Patent: August 10, 2010Assignee: Kaneka CorporationInventor: Katsuyu Wakabayashi
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Publication number: 20100152373Abstract: An object of the present invention is to provide a curable composition which is made mainly of a polymer having one or more reactive silicon groups, has good curability even when filler is used while a non-organotin catalyst is used, and is further high in industrial practicability. The object is solved by a curable composition, comprising, as constituents, a polymer (A) having one or more reactive silicon groups on average per molecule thereof, the reactive silicon group(s) being (each) a group which can be crosslinked by forming a siloxane bond, a Lewis acid and/or derivative thereof (B), an amine compound (C), a compound (D) having a reactive silicon group, and filler (E), and obtained by mixing the constituents with each other.Type: ApplicationFiled: February 13, 2008Publication date: June 17, 2010Applicant: KANEKA CORPORATIONInventors: Katsuyu Wakabayashi, Katsuya Ouchi
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Publication number: 20100041810Abstract: An object of the present invention is to provide a curable composition made mainly of an organic polymer having a reactive silicon group, exhibits a good curability without using any organic tin compound substantially, and gives a cured product having a sufficient strength; and to provide a catalyst composition. The object is solved by a curable composition, comprising a polymer (A) having a silicon-containing group which can be crosslinked by forming a siloxane bond, and a fluoride salt compound (B).Type: ApplicationFiled: November 22, 2007Publication date: February 18, 2010Applicant: KANEKA CORPORATIONInventors: Katsuyu Wakabayashi, Noriko Matsushita, Katsuya Ouchi
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Patent number: 7652119Abstract: A problem of the present invention is to provide a curable composition which gives good curability by use of a catalyst other than organic tin catalysts. The above problem is solved by a curable composition, comprising: (A) one or more polymers having a silicon-containing group which is crosslinkable by forming siloxane bonds, (B) an amine compound, and (C) a silicon compound having, as substituents on its silicon, at least one electron withdrawing group, and at least one group selected from the group consisting of alkoxy groups, alkenyloxy groups, acyloxy groups, and a hydroxyl group.Type: GrantFiled: November 9, 2005Date of Patent: January 26, 2010Assignee: Kaneka CorporationInventors: Katsuyu Wakabayashi, Hiroshi Iwakiri, Masahiro Murakami
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Patent number: 7625990Abstract: A curable composition having good curability and adhesion comprising: (A) an reactive silicon group-containing organic polymer, (B) a titanium chelate represented by the general formula (1) or (2) and (C) a high molecular weight plasticizer having a number average molecular weight of 1,000 to 15,000. General formula (1): wherein each of n R1s is independently a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms, each of (4-n) R2s is independently hydrogen atom or a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms, each of (4-n) A1s and (4-n) A2s is independently —R3 or —OR3 where R3 is a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms, n is 1, 2 or 3. General formula (2): wherein R2, A1 and A2 are the same as defined above, R4 is a substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms.Type: GrantFiled: April 25, 2005Date of Patent: December 1, 2009Assignee: Kaneka CorporationInventors: Katsuyu Wakabayashi, Toshihiko Okamoto, Masato Kusakabe
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Publication number: 20090281253Abstract: The present invention has its object to provide a curable composition excellent in curability and storage stability. The present invention relates to a curable composition which comprises, for instance, (A) an organic polymer having a silicon-containing group capable of crosslinking under siloxane bond formation, (B) a carboxylic acid metal salt (b1) and/or a carboxylic acid (b2), and (C) an organic sulfonic acid ester represented by the general formula (1): R1SO3R2??(1) (wherein R1 and R2 each independently represents a substituted or unsubstituted hydrocarbon group).Type: ApplicationFiled: September 26, 2006Publication date: November 12, 2009Applicant: KANEKA CORPORATIONInventors: Toshihiko Okamoto, Katsuyu Wakabayashi
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Publication number: 20090275702Abstract: A moisture curable polymer and a curable composition having superior curability are provided. A polymer having a silicon group represented by the general formula: —SiFaR1bZc (wherein, R1 represents any one of a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms, or an organosiloxy group represented by R23SiO— (R2 is each independently, a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms). Z is a hydroxyl group or a hydrolyzable group other than fluorine. a is any one of 1, 2, or 3; b is any one of 0, 1, or 2; c is any one of 0, 1, or 2; and a+b+c is 3. When b or c is 2, two R1 or two Z may be each the same or different) and a curable composition including this polymer, and a sealant and an adhesive in which the curable composition is used.Type: ApplicationFiled: August 23, 2007Publication date: November 5, 2009Applicant: KANEKA CORPORATIONInventors: Katsuyu Wakabayashi, Taisuke Sasaki
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Patent number: 7605220Abstract: An object of the present invention is to provide a curing composition which is practically curable and highly adhesive even though a non-organotin compound is included as a curing catalyst. Problems involved are solved by a curing composition characterized by including (A) an organic polymer having one or more silicon-containing groups capable of cross linking by forming siloxane bonds, (B) a metal carboxylate and/or carboxylic acid, and (C) a silicon compound having a hetero atom on the carbon atom in the ? or ? position with respect to the silicon atom.Type: GrantFiled: April 23, 2004Date of Patent: October 20, 2009Assignee: Kaneka CorporationInventors: Katsuyu Wakabayashi, Toshihiko Okamoto, Hiroshi Ando
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Publication number: 20090247712Abstract: An object of the invention is to provide a curable organic polymer having superior curability, a method for producing the same, and a curable composition containing the same.Type: ApplicationFiled: April 29, 2009Publication date: October 1, 2009Applicant: KANEKA CORPORATIONInventors: Hidenori TANAKA, Katsuyu Wakabayashi
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Publication number: 20090182099Abstract: The present invention has its object to provide a curable composition which comprises an amidine compound as a non-organotin catalyst and shows good elongation, flexibility, surface curability, depth curability and adhesiveness; the above object can be achieved by a non-organotin curable composition which comprises: (A) an organic polymer containing a silyl group capable of crosslinking under siloxane bond formation, the silyl group being a group represented by the general formula (1): —SiR1X2; (B) an amidine compound (B-1) as a silanol condensation catalyst; and (C) a carboxylic acid, wherein the ratio between the number of moles (b) of all nitrogen atoms in the (B-1) component of the composition and the number of moles (c) of all carboxyl groups in the (C) component of the composition, namely the ratio (b)/(c), is higher than 2.Type: ApplicationFiled: February 9, 2007Publication date: July 16, 2009Inventors: Noriko Noro, Katsuyu Wakabayashi, Toshihiko Okamoto
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Publication number: 20090171025Abstract: The present invention has its object to provide, by using a non-organotin curing catalyst, a curable composition having a practical level of curability. Furthermore, the present invention has its object to provide a curable composition excellent in adhesiveness while it secures a practical level of curability. The present invention relates to a curable composition which comprises: (A) an organic polymer containing a silicon-containing group capable of crosslinking by siloxane bond formation and (B) a silanol condensation catalyst: and that the silanol condensation catalyst is an amine compound and that an aqueous solution prepared by adding 5 millimoles of the amine compound to 100 g of a mixed solvent composed of isopropyl alcohol and water in a weight ratio of 10:3 has a pH value of not lower than 13.4 as measured at 23° C. according to JIS Z 8802.Type: ApplicationFiled: October 2, 2006Publication date: July 2, 2009Applicant: KANEKA CORPORATIONInventors: Noriko Matsushita, Katsuyu Wakabayashi, Toshihiko Okamoto, Hiroshi Iwakiri