Patents by Inventor Katsuyuki Ichimiya

Katsuyuki Ichimiya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230411055
    Abstract: Provided is a technique that can achieve both magnetic properties and machinability by cutting at a high level, which has been impossible with only the conventional techniques of improving the machinability by cutting using MnS or the like. A soft magnetic iron comprises a chemical composition containing, in mass %, C: less than 0.02%, Si: less than 0.05%, Mn: more than 0.03% and 0.50% or less, P: 0.002% or more and less than 0.006%, S: 0.013 % or more and 0.050% or less, Al: 0.010% or less, N: 0.0010% or more and 0.0100% or less, and B: 0.0003% or more and 0.0065% or less, with a balance consisting of iron and inevitable impurities.
    Type: Application
    Filed: October 22, 2021
    Publication date: December 21, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsuyuki ICHIMIYA, Koichi NAKASHIMA, Yuta IMANAMI
  • Publication number: 20230374637
    Abstract: Provided is a technique that can achieve both magnetic properties and machinability by cutting at a high level, which has been impossible with only the conventional techniques of improving the machinability by cutting using MnS or the like. A soft magnetic iron comprises a chemical composition containing, in mass %, C: 0.02% or less, Si: 0.15% or less, Mn: 0.01% or more and 0.50% or less, P: 0.002% or more and 0.020% or less, S: 0.001% or more and 0.050% or less, Al: 0.05% or less, N: 0.0100% or less, and Se: 0.001% or more and 0.30% or less, with a balance consisting of iron and inevitable impurities.
    Type: Application
    Filed: October 22, 2021
    Publication date: November 23, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsuyuki ICHIMIYA, Koichi NAKASHIMA, Yuta IMANAMI
  • Patent number: 11401591
    Abstract: A method for selecting a rail steel and a wheel steel comprising: selecting a rail steel and a wheel steel to be used as a rail and a wheel on an actual track, respectively, the rail steel and the wheel steel having a specific chemical composition, such that the rail comprises a head portion having a yield strength YSR of 830 MPa or more, the wheel comprises a rim portion having a yield strength YSW of 580 MPa or more, and a ratio YSR/YSW of the yield strength YSR at the head portion of the rail to the yield strength YSW at the rim portion of the wheel falls within a range of: 0.85?YSR/YSW?1.95 (1).
    Type: Grant
    Filed: December 14, 2016
    Date of Patent: August 2, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Minoru Honjo, Tatsumi Kimura, Katsuyuki Ichimiya, Kazukuni Hase
  • Patent number: 11332799
    Abstract: Disclosed are a case hardened steel which is suitable as a material for producing mechanical structural parts having high rotating bending fatigue strength and impact fatigue strength at a relatively low cost, and a method of producing the same. The case hardening steel has a chemical composition containing, by mass %, C, Si, Mn, P, S, Cr, Mo, B, Ti, N, and O within a range satisfying a predetermined relationship, and Al in at least a predetermined amount in relation to the B, N, and Ti contents, with the balance being Fe and inevitable impurities, wherein ?I?80 is satisfied, where I represents an area in ?m2 of an oxide-based inclusion located at the center of a fish-eye on a fracture surface of the case hardening steel after being subjected to carburizing-quenching and tempering and subsequently to a rotating bending fatigue test.
    Type: Grant
    Filed: September 8, 2017
    Date of Patent: May 17, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Keisuke Ando, Takashi Iwamoto, Kimihiro Nishimura, Katsuyuki Ichimiya
  • Patent number: 11326238
    Abstract: Provided is a steel material for high heat input welding having excellent welding heat affected zone low-temperature toughness at ?55° C. in the case that the steel material is welded by high heat input welding with a heat input of more than 80 kJ/cm. The steel material may be used in low-temperature storage tanks, for example. The steel material for high heat input welding includes, in mass %, C: 0.04 to 0.09%, Si: 0.15 to 0.25%, Mn: 1.40 to 2.00%, P: 0.015% or less, S: 0.0005 to 0.0040%, Al: 0.030 to 0.080%, Ti: 0.005 to 0.025%, B: 0.0003 to 0.0020%, Ca: 0.0005 to 0.0030%, N: 0.0030 to 0.0060%, O: 0.0040% or less, Nb: 0.005% or less, and Mo: 0.005% or less, the balance being Fe and incidental impurities.
    Type: Grant
    Filed: January 30, 2017
    Date of Patent: May 10, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Yuki Toji, Akio Ohmori, Koichi Nakashima, Ryo Arao, Katsuyuki Ichimiya, Kazukuni Hase
  • Patent number: 11299798
    Abstract: Excellent CTOD properties for multilayer welding joint is provided for a steel plate. The steel plate comprises a specific chemical composition with Ceq of 0.45% or less where Ceq (%)=[C]+[Mn]/6+([Cu]+[Ni])/15+([Cr]+[Mo]+[V])/5 . . . (1) and Pcm of 0.22% or less where Pcm (%)=[C]+[Si]/30+([Mn]+[Cu]+[Cr])/20+[Ni]/60+[Mo]/15+[V]/10+5 [B] . . . (2); an average effective grain size of 20 ?m or less at a mid-thickness part of the steel plate; and porosities having an equivalent circular diameter of 200 ?m or more, the number of the porosities per mm2 being 0.1/mm2 or less.
    Type: Grant
    Filed: May 21, 2018
    Date of Patent: April 12, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Yoshiko Takeuchi, Katsuyuki Ichimiya, Kazukuni Hase
  • Patent number: 11111555
    Abstract: A rail achieves a high 0.2% proof stress after straightening treatment, the high 0.2% proof stress being effective at improving rolling contact fatigue resistance of the rail, by hot rolling a steel raw material to obtain a rail, the steel raw material having a chemical composition containing C: 0.70% to 0.85%, Si: 0.1% to 1.5%, Mn: 0.4% to 1.5%, P: 0.035% or less, S: 0.010% or less, and Cr: 0.05% to 1.50% with the balance being Fe and inevitable impurities; straightening the rail with a load of 50 tf or more; and subsequently subjecting the rail to heat treatment in which the rail is held in a temperature range of 150° C. or more and 400° C. or less for 0.5 hours or more and 10 hours or less.
    Type: Grant
    Filed: March 20, 2018
    Date of Patent: September 7, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Minoru Honjo, Tatsumi Kimura, Katsuyuki Ichimiya, Kazukuni Hase
  • Publication number: 20210140023
    Abstract: Provided is a steel material for high heat input welding having excellent welding heat affected zone low-temperature toughness at ?55° C. in the case that the steel material is welded by high heat input welding with a heat input of more than 80 kJ/cm. The steel material may be used in low-temperature storage tanks, for example. The steel material for high heat input welding includes, in mass %, C: 0.04 to 0.09%, Si: 0.15 to 0.25%, Mn: 1.40 to 2.00%, P: 0.015% or less, S: 0.0005 to 0.0040%, Al: 0.030 to 0.080%, Ti: 0.005 to 0.025%, B: 0.0003 to 0.0020%, Ca: 0.0005 to 0.0030%, N: 0.0030 to 0.0060%, O: 0.0040% or less, Nb: 0.005% or less, and Mo: 0.005% or less, the balance being Fe and incidental impurities.
    Type: Application
    Filed: January 30, 2017
    Publication date: May 13, 2021
    Applicant: JFE Steel Corporation
    Inventors: Yuki Toji, Akio Ohmori, Koichi Nakashima, Ryo Arao, Katsuyuki Ichimiya, Kazukuni Hase
  • Publication number: 20200277682
    Abstract: A rail achieves a high 0.2% proof stress after straightening treatment, the high 0.2% proof stress being effective at improving rolling contact fatigue resistance of the rail, by hot rolling a steel raw material to obtain a rail, the steel raw material having a chemical composition containing C: 0.70% to 0.85%, Si: 0.1% to 1.5%, Mn: 0.4% to 1.5%, P: 0.035% or less, S: 0.010% or less, and Cr: 0.05% to 1.50% with the balance being Fe and inevitable impurities; straightening the rail with a load of 50 tf or more; and subsequently subjecting the rail to heat treatment in which the rail is held in a temperature range of 150° C. or more and 400° C. or less for 0.5 hours or more and 10 hours or less.
    Type: Application
    Filed: March 20, 2018
    Publication date: September 3, 2020
    Applicant: JFE Steel Corporation
    Inventors: Minoru HONJO, Tatsumi KIMURA, Katsuyuki ICHIMIYA, Kazukuni HASE
  • Publication number: 20200115782
    Abstract: Excellent CTOD properties for multilayer welding joint is provided for a steel plate. The steel plate comprises a specific chemical composition with Ceq of 0.45% or less where Ceq (%)=[C]+[Mn]/6+([Cu]+[Ni])/15+([Cr]+[Mo]+[V])/5 . . . (1) and Pcm of 0.22% or less where Pcm (%)=[C]+[Si]/30+([Mn]+[Cu]+[Cr])/20+[Ni]/60+[Mo]/15+[V]/10+5 [B] . . . (2); an average effective grain size of 20 ?m or less at a mid-thickness part of the steel plate; and porosities having an equivalent circular diameter of 200 ?m or more, the number of the porosities per mm2 being 0.1/mm2 or less.
    Type: Application
    Filed: May 21, 2018
    Publication date: April 16, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiko TAKEUCHI, Katsuyuki ICHIMIYA, Kazukuni HASE
  • Publication number: 20200002780
    Abstract: A rail exhibits a high 0.2% proof stress after shipping, which is effective for improving rolling contact fatigue resistance of the rail, the rail having a chemical composition containing C: 0.70% to 0.85%, Si: 0.1% to 1.5%, Mn: 0.4% to 1.5%, P: 0.035% or less, S: 0.010% or less, and Cr: 0.05% to 1.50%, with the balance being Fe and inevitable impurities, and exhibiting, at least 90 days after a preparation date of a steel material inspection certificate of the rail which describes at least a measurement result of a 0.2% proof stress of a head of the rail, an improvement margin of a 0.2% proof stress of 40 MPa or more, relative to the 0.2% proof stress described in the steel material inspection certificate.
    Type: Application
    Filed: March 20, 2018
    Publication date: January 2, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Minoru HONJO, Tatsumi KIMURA, Katsuyuki ICHIMIYA, Kazukuni HASE
  • Publication number: 20190338402
    Abstract: A method for manufacturing a railway vehicle wheel is provided. The method comprises: in an electric heating furnace or converter, preparing steel containing, in mass %. 0.65% to 0.84% of C, 0.1% to 1.5% of Si, 0.05% to 1.5% of Mn, 0.025% or less of P, 0.015% or less of S, 0.001% to 0.08% of Al, and 0.05% to 1.5% of Cr, the balance being Fe and incidental impurities; casting the steel to obtain a material; hot rolling and/or hot forging the material to form a wheel; heating the wheel to Ac3 point +50° C. or higher; cooling the wheel from a start temperature of 700° C. or higher to a stop temperature of 500° C. to 650° C. at a rate of 1° C./s to 10° C./s; and then air cooling the wheel.
    Type: Application
    Filed: July 22, 2019
    Publication date: November 7, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Tatsumi KIMURA, Takashi IWAMOTO, Shigeru ENDO, Minoru HONJO, Katsuyuki ICHIMIYA, Kazukuni HASE, Kazuya TOKUNAGA
  • Patent number: 10450627
    Abstract: A steel plate comprising, by mass %: C: 0.03% to 0.12%, Si: 0.5% or less, Mn: 1.0% to 2.0%, P: 0.015% or less, S: 0.0005% to 0.0050%, Al: 0.005% to 0.060%, Ni: 0.5% to 2.0%, Ti: 0.005% to 0.030%, N: 0.0015% to 0.0065%, O: 0.0010% to 0.0050%, Ca: 0.0005% to 0.0060%, and optionally one or two or more of Cu and the like. Ti/N, Ceq, Pcm, and ACR are in particular ranges, a base metal of the plate has an effective grain size of 20 ?m or less at half the thickness of the plate, and the plate contains a particular number of complex inclusions at ¼ and ½ of the thickness of the plate. The complex inclusions comprise a sulfide containing Ca and Mn and an oxide containing Al and having an equivalent circular diameter of 0.1 ?m or more.
    Type: Grant
    Filed: September 5, 2014
    Date of Patent: October 22, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Katsuyuki Ichimiya, Yusuke Terazawa, Kazukuni Hase
  • Patent number: 10443110
    Abstract: A high toughness and high tensile strength thick steel plate has a plate thickness of 100 mm or more, wherein a reduction of area in a center of the plate thickness by tension in a plate thickness direction is 40% or more. Thus, a high tensile strength thick steel plate with excellent strength and toughness in a center of the plate thickness can be obtained with no need for a larger production line, even in the case of producing a high strength thick steel plate for which the addition amount of alloying element needs to be increased.
    Type: Grant
    Filed: September 9, 2014
    Date of Patent: October 15, 2019
    Assignee: JFE Steel Corporation
    Inventors: Shigeki Kitsuya, Katsuyuki Ichimiya, Kazukuni Hase, Teruhisa Kinugawa, Naoki Matsunaga, Kenji Hayashi, Masayuki Horie, Yusuke Terazawa, Shigeru Endo
  • Publication number: 20190249280
    Abstract: A method for selecting a rail steel and a wheel steel comprising: selecting a rail steel and a wheel steel to be used as a rail and a wheel on an actual track, respectively, the rail steel and the wheel steel having a specific chemical composition, such that the rail comprises a head portion having a yield strength YSR of 830 MPa or more, the wheel comprises a rim portion having a yield strength YSW of 580 MPa or more, and a ratio YSR/YSW of the yield strength YSR at the head portion of the rail to the yield strength YSW at the rim portion of the wheel falls within a range of: 0.85?YSR/YSW?1.95 (1).
    Type: Application
    Filed: December 14, 2016
    Publication date: August 15, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Minoru HONJO, Tatsumi KIMURA, Katsuyuki ICHIMIYA, Kazukuni HASE
  • Patent number: 10358688
    Abstract: A steel plate has excellent strength and toughness in a mid-thickness part thereof, despite having a plate thickness of 100 mm or greater. The steel plate has a chemical composition containing specific amounts of C, Si, Mn, P, S, Cr, Ni, Al, N, B, and O, with the balance being Fe and incidental impurities, and having an equivalent carbon content CeqIIW of 0.65 or greater. The steel plate has a yield strength of 620 MPa or greater, a plate thickness of 100 mm or greater, and has a microstructure in which prior ? grain size in a mid-thickness part of the steel plate has a maximum value, expressed as an equivalent circle diameter, of 150 ?m or less, and a total area ratio of martensite and bainite in the mid-thickness part is 80% or greater.
    Type: Grant
    Filed: April 24, 2015
    Date of Patent: July 23, 2019
    Assignee: JFE Steel Corporation
    Inventors: Shigeki Kitsuya, Katsuyuki Ichimiya, Kazukuni Hase, Shigeru Endo
  • Publication number: 20190218633
    Abstract: Disclosed are a case hardened steel which is suitable as a material for producing mechanical structural parts having high rotating bending fatigue strength and impact fatigue strength at a relatively low cost, and a method of producing the same. The case hardening steel has a chemical composition containing, by mass %, C, Si, Mn, P, S, Cr, Mo, B, Ti, N, and O within a range satisfying a predetermined relationship, and Al in at least a predetermined amount in relation to the B, N, and Ti contents, with the balance being Fe and inevitable impurities, wherein ?I?80 is satisfied, where I represents an area in ?m2 of an oxide-based inclusion located at the center of a fish-eye on a fracture surface of the case hardening steel after being subjected to carburizing-quenching and tempering and subsequently to a rotating bending fatigue test.
    Type: Application
    Filed: September 8, 2017
    Publication date: July 18, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Keisuke ANDO, Takashi IWAMOTO, Kimihiro NISHIMURA, Katsuyuki ICHIMIYA
  • Patent number: 10351926
    Abstract: A thick steel plate is provided by heating a continuously-cast slab, hot forging the continuously-cast slab using opposing dies having respective short sides differing such that when a short side length of a die having a shorter one of the short sides is taken to be 1, a short side length of a die having a longer one of the short sides is 1.1 to 3.0, allowing cooling to obtain a steel raw material, reheating the steel raw material, performing hot rolling of the steel raw material including at least two passes carried out, allowing cooling to obtain a thick steel plate, reheating the thick steel plate to at least the Ac3 temperature and no higher than 1050° C., rapidly cooling the thick steel plate to 350° C. or lower, and tempering the thick steel plate at at least 550° C. and no higher than 700° C.
    Type: Grant
    Filed: November 17, 2015
    Date of Patent: July 16, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Yota Kuronuma, Hirofumi Ohtsubo, Shigeki Kitsuya, Katsuyuki Ichimiya, Kazukuni Hase
  • Patent number: 10316385
    Abstract: A high-tensile-strength steel plate is provided with a new chemical composition design that guarantees the same properties as a 50 mm thick steel plate even in a steel plate with a thickness of 100 mm or greater, without the yield stress being affected by the plate thickness. By mass %, the chemical composition includes C: 0.02% to 0.08%, Si: 0.01% to 0.35%, Mn: 1.4% to 2.0%, P: 0.007% or less, S: 0.0035% or less, Al: 0.010% to 0.060%, Ni: 0.5% to 2.0%, Mo: 0.10% to 0.50%, Nb: 0.005% to 0.040%, Ti: 0.005% to 0.025%, B: less than 0.0003%, N: 0.002% to 0.005%, Ca: 0.0005% to 0.0050%, and O: 0.003% or less, with the components additionally satisfying a predetermined relationship.
    Type: Grant
    Filed: March 31, 2015
    Date of Patent: June 11, 2019
    Assignee: JFE Steel Corporation
    Inventors: Katsuyuki Ichimiya, Masao Yuga, Kazukuni Hase, Shigeru Endo
  • Patent number: 10300564
    Abstract: A weld joint with an excellent CTOD property is produced with a weld metal, using a steel plate as a base metal. The steel plate has a chemical composition including C: 0.03% to 0.09%, Si: 0.01% to 0.35%, Mn: 1.3% to 2.0%, P: 0.012% or less, S: 0.0035% or less, Al: 0.01% to 0.06%, Ni: less than 0.3%, Mo: less than 0.10%, Nb: 0.005% to 0.023%, Ti: 0.005% to 0.025%, B: less than 0.0003%, N: 0.002% to 0.005%, Ca: 0.0005% to 0.0050%, and O: 0.0030% or less, with the components additionally satisfying a predetermined relationship. The weld metal has a chemical composition including C: 0.040% to 0.090%, Si: 0.1% to 0.8%, Mn: 1.0% to 2.5%, Al: 0.020% or less, Ni: 0.1% to 1.0%, Mo: 0.05% to 0.50%, Ti: 0.005% to 0.050%, and B: 0.0015% or less, the balance being Fe and incidental impurities.
    Type: Grant
    Filed: March 31, 2015
    Date of Patent: May 28, 2019
    Assignee: JFE Steel Corporation
    Inventors: Katsuyuki Ichimiya, Masao Yuga, Kazukuni Hase, Shigeru Endo