Patents by Inventor Katsuyuki Osako

Katsuyuki Osako has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10148141
    Abstract: A motor rotor structure for an electric turbo charger is manufactured at low cost with good quality by fixedly fitting, over a shaft, a rotor core having electromagnetic steel sheets pre-formed as an integrated stack. The rotor structure includes a rotor core which is rotated by a magnetic field formed by a stator in a housing; a shaft configured to rotate a compressor impeller and the rotor core together; and a bearing supporting the shaft. The rotor includes the rotor core including the electromagnetic steel sheets; a stopper portion formed at an intermediate portion of the shaft to restrict axial movement of the rotor core; and a pressing unit which presses the rotor core fitted over the shaft against the stopper portion. The pressing unit prevents a circumferential phase shift between the shaft and the rotor core by a pressing force thereof.
    Type: Grant
    Filed: June 4, 2012
    Date of Patent: December 4, 2018
    Assignee: MITSUBISHI HEAVY INDUSTRIES ENGINE & TURBOCHARGER, LTD.
    Inventors: Yukio Yamashita, Noriyuki Hayashi, Seiichi Ibaraki, Katsuyuki Osako, Motoki Ebisu, Byeongil An, Hiroshi Suzuki, Hideaki Arita, Takashi Goto, Toshihiko Miyake
  • Patent number: 10072513
    Abstract: A radial turbine comprises a plurality of nozzle vanes disposed along a circumferential direction inside a spiral scroll and configured to regulate a flow of a working gas from the scroll to a rotor blade, wherein each of the nozzle vane includes a leading edge bulging portion on both end portions in a width direction of an inlet leading edge portion, the leading edge bulging portion being bulged toward a pressure face side of the nozzle vane relative to a central portion, so that a vane angle is configured to correspond with an inflow angle of the working gas to be flown into the nozzle vane, and wherein each of the nozzle vane includes a trailing edge bulging portion on both end portions in a width direction of an outlet trailing edge portion, the trailing edge bulging portion being bulged toward the pressure face side relative to a central portion, so that an outflow angle of the working gas from the outlet trailing edge of the nozzle vane becomes uniform.
    Type: Grant
    Filed: November 14, 2012
    Date of Patent: September 11, 2018
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Katsuyuki Osako, Takao Yokoyama, Yasuaki Jinnai, Takashi Shiraishi
  • Patent number: 9926938
    Abstract: In a variable geometry turbocharger including a variable nozzle mechanism, an object is to enhance safety upon malfunction of the variable nozzle mechanism as well as to improve accuracy in the control of the variable nozzle mechanism by applying a moment that acts on the nozzle vanes in an opening direction securely and stably.
    Type: Grant
    Filed: February 26, 2013
    Date of Patent: March 27, 2018
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Takao Yokoyama, Katsuyuki Osako, Isao Tomita, Yasuaki Jinnai, Masaki Tojo, Satomi Nagae
  • Patent number: 9797320
    Abstract: An object is to provide an engine system including an intake bypass device whereby it is possible to expand the operation range of a compressor without causing the output of a turbine to become insufficient. An engine system includes an intake bypass device including a bypass channel connecting a downstream side of a compressor of a turbocharger in an intake channel and an upstream side of a turbine of the turbocharger in an exhaust channel, a bypass valve disposed in the bypass channel and configured to control a flow of compressed intake air in the bypass channel, and a heating unit for heating the compressed intake air flowing through the bypass channel.
    Type: Grant
    Filed: October 11, 2013
    Date of Patent: October 24, 2017
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Takao Yokoyama, Seiichi Ibaraki, Isao Tomita, Katsuyuki Osako
  • Patent number: 9745859
    Abstract: An object is to provide an axial flow turbine of radial-inflow type whereby it is possible to suppress a decrease in turbine efficiency due to tip leakage, and a turbocharger having the same. An axial flow turbine of radial-inflow type includes a housing having a scroll part for swirling working fluid flowing into the housing (40) along a circumferential direction of a rotation shaft and a bend part (52) for changing a flow direction of the working fluid flowing inwardly in the radial direction from the scroll part into a direction along the axial direction to direct the working fluid to turbine blades (30). The bend part includes a tip-side inner wall surface (60) of a bend shape at least in a region at an upstream side, in the axial direction, of a portion (36H) of a leading edge (36) of the turbine blades, the portion being adjacent to a hub.
    Type: Grant
    Filed: June 20, 2013
    Date of Patent: August 29, 2017
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Ryo Takata, Katsuyuki Osako
  • Patent number: 9638058
    Abstract: In a scroll structure for a radial turbine configured such that a turbine rotor 02 is rotationally driven by causing exhaust gas to flow from a spiral scroll portion 4 formed in a turbine housing 1 toward a rotor blade 3 of the scroll portion 4 in a radial direction, and act on the rotor blade 3, then flow out in an axial direction, a heat radiation space portion is formed in a shroud portion 11 between the turbine housing 1 and a turbine chamber provided with the rotor blade 3.
    Type: Grant
    Filed: December 8, 2011
    Date of Patent: May 2, 2017
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Katsuyuki Osako, Daigo Watanabe
  • Publication number: 20160215712
    Abstract: An object is to provide an engine system including an intake bypass device whereby it is possible to expand the operation range of a compressor without causing the output of a turbine to become insufficient. An engine system includes an intake bypass device including a bypass channel connecting a downstream side of a compressor of a turbocharger in an intake channel and an upstream side of a turbine of the turbocharger in an exhaust channel, a bypass valve disposed in the bypass channel and configured to control a flow of compressed intake air in the bypass channel, and a heating unit for heating the compressed intake air flowing through the bypass channel.
    Type: Application
    Filed: October 11, 2013
    Publication date: July 28, 2016
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Takao YOKOYAMA, Seiichi IBARAKI, Isao TOMITA, Katsuyuki OSAKO
  • Publication number: 20160160672
    Abstract: An object is to provide an axial flow turbine of radial-inflow type whereby it is possible to suppress a decrease in turbine efficiency due to tip leakage, and a turbocharger having the same. An axial flow turbine of radial-inflow type includes a housing having a scroll part for swirling working fluid flowing into the housing (40) along a circumferential direction of a rotation shaft and a bend part (52) for changing a flow direction of the working fluid flowing inwardly in the radial direction from the scroll part into a direction along the axial direction to direct the working fluid to turbine blades (30). The bend part includes a tip-side inner wall surface (60) of a bend shape at least in a region at an upstream side, in the axial direction, of a portion (36H) of a leading edge (36) of the turbine blades, the portion being adjacent to a hub.
    Type: Application
    Filed: June 20, 2013
    Publication date: June 9, 2016
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Ryo TAKATA, Katsuyuki OSAKO
  • Patent number: 9353630
    Abstract: A turbine rotor of a turbine includes a hub that serves as an axis of rotation, and a plurality of turbine blades. The turbine blades each have a line extending along a shroud-side edge of the turbine blade from the inlet to the outlet as a shroud line. The shroud line includes an entrance-side shroud line La that makes a small change from the inlet toward the outlet in a blade angle with respect to the axis of rotation, a center shroud line Lb that extends from the outlet side of the entrance-side shroud line La and makes a greater change than that of the entrance-side shroud line La, and an exit-side shroud line Lc that extends from the outlet side of the center shroud line Lb to the outlet and makes a smaller change than that of the center shroud line Lb.
    Type: Grant
    Filed: April 21, 2015
    Date of Patent: May 31, 2016
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Katsuyuki Osako, Atsushi Matsuo, Takao Yokoyama
  • Patent number: 9328738
    Abstract: In a turbine scroll part structure of a radial turbine, a flow passage 3 of a connecting part between an exhaust gas inlet into a turbine housing 5 and a scroll part 1 is offset along an axis line L1 of a rotating shaft of a turbine rotor in an amount H, and a cut-out portion P is formed in a tongue portion 2, which separates the flow passage 3 from a blade side passage 4 through which the exhaust gas flows toward blades 6, for the exhaust gas to flow from the flow passage 3 into the blade side passage 4.
    Type: Grant
    Filed: December 16, 2011
    Date of Patent: May 3, 2016
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Takao Yokoyama, Katsuyuki Osako, Takashi Shiraishi, Koji Wakashima
  • Patent number: 9260971
    Abstract: Providing a turbine rotor in which the rotational inertia of the turbine rotor can be reduced without changing the geometry of the blade part, whereas the turbine rotor is provided with the rear side surface so that the stress concentration appearing at the root part regarding the hub part on the rear surface side is constrained in order that the strength and the durability of the turbine rotor can be enhanced.
    Type: Grant
    Filed: August 10, 2010
    Date of Patent: February 16, 2016
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Toyotaka Yoshida, Katsuyuki Osako, Takao Yokoyama, Motoki Ebisu
  • Patent number: 9194292
    Abstract: A sheet-metal turbine housing has a scroll part formed by joining opposing scroll members of sheet metal to form a spiral-shaped exhaust gas passage. The housing includes a member on a side of a bearing housing inclosing a bearing supporting a rotation shaft of a turbine rotor blade member on the exhaust side forms an outer side of the turbine rotor blade. Support columns connect the member on the side of the bearing housing with the member on the exhaust side in an axial direction of the turbine and are arranged at intervals on an outer circumference of the turbine. Each support columns may have a cross-sectional shape which includes an upstream corner and a downstream corner in a direction of a gas flow, each of which has an acute angle, so that an upstream surface and a downstream surface are inclined to the gas flow.
    Type: Grant
    Filed: December 15, 2010
    Date of Patent: November 24, 2015
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Takao Yokoyama, Katsuyuki Osako, Yasuaki Jinnai, Noriyuki Hayashi, Motoki Ebisu
  • Publication number: 20150300178
    Abstract: A turbine rotor of a turbine includes a hub that serves as an axis of rotation, and a plurality of turbine blades. The turbine blades each have a line extending along a shroud-side edge of the turbine blade from the inlet to the outlet as a shroud line. The shroud line includes an entrance-side shroud line La that makes a small change from the inlet toward the outlet in a blade angle with respect to the axis of rotation, a center shroud line Lb that extends from the outlet side of the entrance-side shroud line La and makes a greater change than that of the entrance-side shroud line La, and an exit-side shroud line Lc that extends from the outlet side of the center shroud line Lb to the outlet and makes a smaller change than that of the center shroud line Lb.
    Type: Application
    Filed: April 21, 2015
    Publication date: October 22, 2015
    Applicant: MITSUBISHI HEAVY INDUSTRIES, INC.
    Inventors: Katsuyuki OSAKO, Atsushi MATSUO, Takao YOKOYAMA
  • Patent number: 9039374
    Abstract: A turbine rotor of a turbine includes a hub that serves as an axis of rotation, and a plurality of turbine blades. The turbine blades each have a line extending along a shroud-side edge of the turbine blade from the inlet to the outlet as a shroud line. The shroud line includes an entrance-side shroud line La that makes a small change from the inlet toward the outlet in a blade angle with respect to the axis of rotation, a center shroud line Lb that extends from the outlet side of the entrance-side shroud line La and makes a greater change than that of the entrance-side shroud line La, and an exit-side shroud line Lc that extends from the outlet side of the center shroud line Lb to the outlet and makes a smaller change than that of the center shroud line Lb.
    Type: Grant
    Filed: February 16, 2010
    Date of Patent: May 26, 2015
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Katsuyuki Osako, Atsushi Matsuo, Takao Yokoyama
  • Patent number: 9011097
    Abstract: A turbine wheel includes a plurality of blades having a scallop cut-out profile. The scallop cut-out profile is formed by cutting-out a back side wall part of the blade between the suction surface side of a blade part and the pressure surface side of the adjacent blade.
    Type: Grant
    Filed: July 28, 2010
    Date of Patent: April 21, 2015
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Takao Yokoyama, Katsuyuki Osako, Toyotaka Yoshida, Motoki Ebisu
  • Publication number: 20150104296
    Abstract: In a variable geometry turbocharger including a variable nozzle mechanism, an object is to enhance safety upon malfunction of the variable nozzle mechanism as well as to improve accuracy in the control of the variable nozzle mechanism by applying a moment that acts on the nozzle vanes in an opening direction securely and stably.
    Type: Application
    Filed: February 26, 2013
    Publication date: April 16, 2015
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Takao Yokoyama, Katsuyuki Osako, Isao Tomita, Yasuaki Jinnai, Masaki Tojo, Satomi Nagae
  • Publication number: 20140341729
    Abstract: A radial turbine comprises a plurality of nozzle vanes disposed along a circumferential direction inside a spiral scroll and configured to regulate a flow of a working gas from the scroll to a rotor blade, wherein each of the nozzle vane includes a leading edge bulging portion on both end portions in a width direction of an inlet leading edge portion, the leading edge bulging portion being bulged toward a pressure face side of the nozzle vane relative to a central portion, so that a vane angle is configured to correspond with an inflow angle of the working gas to be flown into the nozzle vane, and wherein each of the nozzle vane includes a trailing edge bulging portion on both end portions in a width direction of an outlet trailing edge portion, the trailing edge bulging portion being bulged toward the pressure face side relative to a central portion, so that an outflow angle of the working gas from the outlet trailing edge of the nozzle vane becomes uniform.
    Type: Application
    Filed: November 14, 2012
    Publication date: November 20, 2014
    Inventors: Katsuyuki Osako, Takao Yokoyama, Yasuaki Jinnai, Takashi Shiraishi
  • Publication number: 20140147306
    Abstract: An object is to increase portions (increase the amount of correction), where the rotational balance of a rotary shaft of a turbocharging device incorporating an electric motor is adjusted, and to maintain sufficient motor driving force even under a high temperature condition. In a balance adjusting structure for the turbocharging device incorporating an electric motor, a rotor core 5 formed by laminating electromagnetic steel plates 51 is interposed between rotor blades provided on one end or both ends, a rotational balance adjusting member made of iron (magnetic induction member) having a thickens larger than the thickness of each electromagnetic steel plate 51 is disposed on an end of the laminated electromagnetic steel plates 51, or between the laminated layers.
    Type: Application
    Filed: June 4, 2012
    Publication date: May 29, 2014
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Yukio Yamashita, Noriyuki Hayashi, Seiichi Ibaraki, Katsuyuki Osako, Motoki Ebisu, Byeongil An, Hiroshi Suzuki, Hideaki Arita, Takashi Goto, Toshihiko Miyake
  • Publication number: 20140125208
    Abstract: A motor rotor structure for an electric turbo charger is manufactured at low cost with good quality by fixedly fitting, over a shaft, a rotor core having electromagnetic steel sheets pre-formed as an integrated stack. The rotor structure includes a rotor core which is rotated by a magnetic field formed by a stator in a housing; a shaft configured to rotate a compressor impeller and the rotor core together; and a bearing supporting the shaft. The rotor includes the rotor core including the electromagnetic steel sheets; a stopper portion formed at an intermediate portion of the shaft to restrict axial movement of the rotor core; and a pressing unit which presses the rotor core fitted over the shaft against the stopper portion. The pressing unit prevents a circumferential phase shift between the shaft and the rotor core by a pressing force thereof.
    Type: Application
    Filed: June 4, 2012
    Publication date: May 8, 2014
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Yukio Yamashita, Noriyuki Hayashi, Seiichi Ibaraki, Katsuyuki Osako, Motoki Ebisu, Byeongil An, Hiroshi Suzuki, Hideaki Arita, Takashi Goto, Toshihiko Miyake
  • Patent number: 8591177
    Abstract: In a radial turbine scroll, an operating gas is led to flow in the radial direction from a spiral scroll formed in a turbine casing into turbine moving blades of a turbine rotor, which is positioned on the inner side of the scroll, so as to act on the turbine moving blades, and then led to flow outside in an axial direction, thereby rotatively driving the turbine rotor, wherein the scroll 4 has a partition plate 20 a length of a certain range on a line of a tongue portion formed on the inner periphery of a gas inlet portion or has a reduced height between scroll side walls at an outlet portion of a tongue portion 21 formed on the inner periphery of a gas inlet portion of the scroll.
    Type: Grant
    Filed: October 14, 2009
    Date of Patent: November 26, 2013
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Takao Yokoyama, Katsuyuki Osako, Motoki Ebisu