Patents by Inventor Kazuaki Saiki

Kazuaki Saiki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9188878
    Abstract: At a carriage that shows a resonance mode in opposite phase to a resonance mode shown by a plate table where an interferometer which measures a position (a first controlled variable) of a plate stage driven according to a control input is installed, another interferometer is installed which measures a position (the second controlled variable) of the plate stage. By using the interferometer and the another interferometer, it becomes possible to design a driving system robust in a high bandwidth that drives the plate stage.
    Type: Grant
    Filed: January 27, 2012
    Date of Patent: November 17, 2015
    Assignees: THE UNIVERSITY OF TOKYO, NIKON CORPORATION
    Inventors: Hiroshi Fujimoto, Kazuaki Saiki, Koichi Sakata
  • Patent number: 8805556
    Abstract: A damping apparatus that supports and dampens a stage apparatus that positions and drives a stage to a target position is provided herein. The damping apparatus including a support plate part, a support force generating means, and a first controlling means. The support plate part supports the stage apparatus. The support force generating means exerts a damping action by applying a support force to the support plate part in the vertical directions. The first controlling means uses the acceleration of the stage, which is derived from a target track, to the target position, to control the support force generated by the support force generating means so as to compensate for forces that both occur as a result of the acceleration of the stage and cause the support plate part to tilt. The present invention controls vibration and the tilt of a base plate with high precision.
    Type: Grant
    Filed: July 1, 2009
    Date of Patent: August 12, 2014
    Assignee: Nikon Corporation
    Inventors: Kazuaki Saiki, Ping-Wei Chang
  • Publication number: 20140028992
    Abstract: At a carriage that shows a resonance mode in opposite phase to a resonance mode shown by a plate table where an interferometer which measures a position (a first controlled variable) of a plate stage driven according to a control input is installed, another interferometer is installed which measures a position (the second controlled variable) of the plate stage. By using the interferometer and the another interferometer, it becomes possible to design a driving system robust in a high bandwidth that drives the plate stage.
    Type: Application
    Filed: January 27, 2012
    Publication date: January 30, 2014
    Applicants: NIKON CORPORATION, THE UNIVERSITY OF TOKYO
    Inventors: Hiroshi Fujimoto, Kazuaki Saiki, Koichi Sakata
  • Publication number: 20110046795
    Abstract: A drive control method of controlling an object which can move at least in a first direction and a second direction different from the first direction is provided. Here, a force applied to the object is controlled on the basis of a driving signal for driving a first actuator moving the object in the first direction and a disturbance correcting signal generated from a disturbance signal in the second direction at an output terminal of the object.
    Type: Application
    Filed: March 8, 2010
    Publication date: February 24, 2011
    Applicants: NATIONAL UNIVERSITY CORPORATION YOKOHAMA NATIONAL UNIVERSITY, NIKON CORPORATION
    Inventors: Hiroshi Fujimoto, Koichi Sakata, Kazuaki Saiki, Takeshi Ohtomo
  • Publication number: 20100302526
    Abstract: A drive control apparatus includes: a first feed-forward control unit which obtains a first feed-forward signal by applying a first perfect tracking control method to a first transfer function which shows a portion of an inverse system of transfer characteristics of a control subject; a second feed-forward control unit which obtains a second feed-forward signal by applying a second perfect tracking control method to a second transfer function which shows a portion of an inverse system of transfer characteristics of the control subject and which is different from the first transfer function; and an external disturbance observer which obtains a first compensation signal for the first feed-forward signal, wherein the control subject is driven using a second compensation signal which is obtained from the second feed-forward signal and the first compensation signal.
    Type: Application
    Filed: November 12, 2009
    Publication date: December 2, 2010
    Applicant: NIKON CORPORATION
    Inventor: Kazuaki Saiki
  • Publication number: 20100001168
    Abstract: A damping apparatus that supports and dampens a stage apparatus that positions and drives a stage to a target position is provided herein. The damping apparatus including a support plate part, a support force generating means, and a first controlling means. The support plate part supports the stage apparatus. The support force generating means exerts a damping action by applying a support force to the support plate part in the vertical directions. The first controlling means uses the acceleration of the stage, which is derived from a target track, to the target position, to control the support force generated by the support force generating means so as to compensate for forces that both occur as a result of the acceleration of the stage and cause the support plate part to tilt. The present invention controls vibration and the tilt of a base plate with high precision.
    Type: Application
    Filed: July 1, 2009
    Publication date: January 7, 2010
    Inventors: Kazuaki Saiki, Ping-Wei Chang
  • Patent number: 6744511
    Abstract: An exposure device which includes a stage device having a first stage which movably supports an object and a drive mechanism which drives the first stage in at least a first direction. The first stage has a first portion coupled to the drive mechanism and a second portion for supporting the object. The first stage device is configured with a first position measuring device which measures the position of the first portion in a predetermined measurement direction. The exposure device further includes a first stage control system which controls the drive mechanism to control the position of the object in at least a first direction based on a measurement result obtained by the first position measuring device.
    Type: Grant
    Filed: August 11, 1999
    Date of Patent: June 1, 2004
    Assignee: Nikon Corporation
    Inventors: Kazuaki Saiki, Tomohide Hamada
  • Patent number: 6606146
    Abstract: A stage device, usable in, e.g., an exposure apparatus, can include an inexpensive passive type vibration control pad system, while avoiding problems such as contact between stationary and movable parts and deterioration of stage control performance. The stage device includes a stage main body that moves on a base, and a support that is vibrationally isolated from the base. A movable part is disposed on the stage main body. A stationary part is supported by the support, the movable part moving relative to the stationary part. A detector detects a size of a gap between the movable part and the stationary part. An actuator adjusts a relative positional relationship between the movable part and the stationary part based on the detected gap size.
    Type: Grant
    Filed: April 3, 2001
    Date of Patent: August 12, 2003
    Assignee: Nikon Corporation
    Inventor: Kazuaki Saiki
  • Patent number: 6509953
    Abstract: A high-precision scanning positioning system with magnification and orthogonality correction. A scanning position system, such as a microlithographic system, has a mask fine stage and a plate fine stage mounted on a coarse stage that moves at a constant velocity during exposure. By moving one fine stage relative to the other fine stage in the same or opposite direction of the scan during the exposure of the plate, an increase or decrease in magnification may be achieved. Likewise, by moving one fine stage relative to the other fine stage perpendicular to the direction of the scan during the exposure, a change in orthogonality may be achieved, and by rotating one fine stage relative to the other, correction of any rotation error may be achieved.
    Type: Grant
    Filed: February 9, 1998
    Date of Patent: January 21, 2003
    Assignee: Nikon Corporation
    Inventors: Kazuaki Saiki, Bausan Yuan
  • Patent number: 6320345
    Abstract: A command trajectory drives a stage to produce a smooth motion while minimizing any vibrations or oscillations of the structure. The command trajectory provides an acceleration and a deceleration that have derivatives, known as the jerk, equal to zero at the beginning and end of the acceleration and deceleration periods. Because the jerk is equal to zero at the beginning and end of acceleration and deceleration, the influence of the reactive forces on the positioning system's structure is reduced, thereby minimizing oscillation of the structure. Moreover, the jerk is continuous throughout the acceleration and deceleration periods, resulting in a smooth continuous motion of the stage. The jerk on the stage during acceleration and deceleration has an adjustable duration to reduce the structural disturbances and decrease settling time.
    Type: Grant
    Filed: March 5, 1998
    Date of Patent: November 20, 2001
    Assignee: Nikon Corporation
    Inventors: Bausan Yuan, Kazuaki Saiki, Henry Kwok Pang Chau
  • Publication number: 20010027595
    Abstract: A stage device, usable in, e.g., an exposure apparatus, can include an inexpensive passive type vibration control pad system, while avoiding problems such as contact between stationary and movable parts and deterioration of stage control performance. The stage device includes a stage main body that moves on a base, and a support that is vibrationally isolated from the base. A movable part is disposed on the stage main body. A stationary part is supported by the support, the movable part moving relative to the stationary part. A detector detects a size of a gap between the movable part and the stationary part. An actuator adjusts a relative positional relationship between the movable part and the stationary part based on the detected gap size.
    Type: Application
    Filed: April 3, 2001
    Publication date: October 11, 2001
    Applicant: NIKON CORPORATION
    Inventor: Kazuaki Saiki
  • Patent number: 6084244
    Abstract: A scanning exposure apparatus of the present invention is constructed in such an arrangement that while a mask and a substrate are moved relatively to a projection optical system, a pattern formed on the mask is projected for exposure through the projection optical system onto the substrate. The scanning exposure apparatus is provided with a leveling control portion for successively controlling an amount of relative inclination between the substrate and the mask with movement thereof, based on a predetermined leveling angle command .theta.
    Type: Grant
    Filed: July 30, 1998
    Date of Patent: July 4, 2000
    Assignee: Nikon Corporation
    Inventors: Kazuaki Saiki, Tomohide Hamada
  • Patent number: 6008610
    Abstract: A position control apparatus for synchronously controlling the movement of fine stages in a high-precision scanning positioning instrument. The position control apparatus uses actuators to adjust the fine stages with six degrees of freedom. By adjusting the fine stages, any synchronous errors between the fine stages during scanning may be dynamically corrected. Further, the fine stages may be adjusted during periods of acceleration and deceleration to reduce the settling time and consequently increasing throughput. Encoders directly attached to the actuators produce signals that are used in a velocity feedback loop. The locations of the fine stages are measured by interferometers. The position control apparatus uses a position control circuit to control the actuators to compensate for synchronous error.
    Type: Grant
    Filed: March 20, 1998
    Date of Patent: December 28, 1999
    Assignee: Nikon Corporation
    Inventors: Bausan Yuan, Kazuaki Saiki
  • Patent number: 5920378
    Abstract: A projection exposure apparatus includes off-axis type plate alignment systems which make it possible to reduce alignment time and thereby increase throughput. Exposure of large photosensitive plates is made possible without increasing the length of the plate stage stroke. Multiple fiducial mark members including fiducial mark members in different positions on a plate stage are utilized. Multiple off-axis type plate alignment systems are used to observe the multiple fiducial marks.
    Type: Grant
    Filed: May 9, 1997
    Date of Patent: July 6, 1999
    Assignee: Nikon Corporation
    Inventors: Masaichi Murakami, Hiroshi Shirasu, Tomohide Hamada, Kazuaki Saiki, Susumu Mori
  • Patent number: 5798822
    Abstract: A pair of reference plates is so arranged as to have a predetermined positional relationship on a carriage that integrally holds a mask and a photosensitive substrate such that the mask and the photosensitive substrate oppose each other on two sides of a projecting optical system. By periodically detecting the positional relationship between the reference plates in the optical axis direction, a variation with time occurring in the detection characteristics of position detecting devices is detected. Both stable image formation characteristics and a high throughput are realized by correcting a driving signal to be supplied to a driving device in accordance with the detected variation.
    Type: Grant
    Filed: October 15, 1997
    Date of Patent: August 25, 1998
    Assignee: Nikon Corporation
    Inventors: Seiji Miyazaki, Hiroshi Shirasu, Kazuaki Saiki, Tsuyoshi Narabe
  • Patent number: 5777722
    Abstract: A scanning exposure apparatus is arranged to illuminate a mask, to project an image of the mask through a projection optical system onto a photosensitive substrate, and to move the mask and the photosensitive substrate relative to the projection optical system, thereby effecting exposure of an entire surface of the mask on the photosensitive substrate, and the exposure apparatus comprises a position detector which detects a relative positional relation between the mask and the photosensitive substrate; a memory which stores positional information obtained by the position detector; a position correcting device which corrects the relative positional relation between the mask and the photosensitive substrate, based on the positional information read out from the memory device; and a controller which makes the position detector detect the relative positional relation between the mask and the photosensitive substrate while the mask and the photosensitive substrate are carried past a projection region of the projec
    Type: Grant
    Filed: May 28, 1996
    Date of Patent: July 7, 1998
    Assignee: Nikon Corporation
    Inventors: Seiji Miyazaki, Tsuyoshi Narabe, Kei Nara, Tomohide Hamada, Kazuaki Saiki, Hideji Goto, Muneyasu Yokota
  • Patent number: 5715037
    Abstract: The present invention provides a scanning exposure apparatus for projecting an image of a pattern area of a mask having a first alignment mark onto a photosensitive substrate disposed on a substrate stage. A second alignment mark is provided on at least one of the photosensitive substrate and the substrate stage. The scanning exposure apparatus includes a plurality of projection optical systems disposed along a predetermined direction and adapted to receive the luminous fluxes passed through the mask and to project elected images of unchanged dimension of the plurality of illuminated regions of the mask onto the substrate. There is provided a mark detection system for detecting the first alignment mark on the mask and the second alignment mark, and at least one of the projection optical systems constitutes a part of the mark detection system.
    Type: Grant
    Filed: March 12, 1996
    Date of Patent: February 3, 1998
    Assignee: Nikon Corporation
    Inventors: Kazuaki Saiki, Susumu Mori, Hiroshi Shirasu
  • Patent number: 5657130
    Abstract: In an exposure apparatus and method, a mask and a substrate are scanned in synchronism with each other so that the pattern of the mask may be transferred onto the substrate through a projection optical system. First beams of light are irradiated to least two locations on the mask spaced apart in a direction intersecting the scanning direction of the mask. The reflected light thereof is received, and the positions of the points on the mask to which the beam of light has been irradiated are detected in the direction of the optical axis of the projection optical system. In addition, second beams of light are irradiated to at least two locations on the substrate spaced apart in the scanning direction, and the reflected light thereof is received. The positions of the points on the substrate to which the second beam of light has been irradiated are also detected in the direction of the optical axis of the projection optical system are detected.
    Type: Grant
    Filed: March 22, 1995
    Date of Patent: August 12, 1997
    Assignee: Nikon Corporation
    Inventors: Hiroshi Shirasu, Kazuaki Saiki, Seiji Miyazaki, Susumu Mori
  • Patent number: 5640227
    Abstract: An exposure apparatus and an exposure method which minimize defocusing of the transferred pattern even with a large-sized mask. When the exposure apparatus is used which transfers the pattern formed on a first substrate through a substantially real-size projection optical system onto a second substrate, the positions of the mask and the substrate are detected, and based on the information on the positions the distance between the mask and the substrate is controlled to be substantially constant. According to the present invention, defocusing of the transferred pattern may be substantially avoided by detecting positions of the mask and the plate by making use of, e.g., an obliquely incident light focus detection optical system, and controlling the distance therebetween to be held constant or at a predetermined distance.
    Type: Grant
    Filed: December 6, 1994
    Date of Patent: June 17, 1997
    Assignee: Nikon Corporation
    Inventors: Kinya Kato, Kazuaki Saiki, Masami Seki, Masaki Kato
  • Patent number: 4577141
    Abstract: In order to appropriately position a specimen within a view finder of a microscope, the stage supporting the specimen must be quickly and smoothly moved in all directions of two dimensions X and Y. According to the present invention, this can be accomplished by dividing a tilt angle of an operation lever of a joy stick into three regions, an insensitive band, a low velocity region and a high velocity region. For each of latter two regions, a relevant signal is produced by the joy stick and transferred to a microcomputer which controls stage driving motors by sawtooth pulse voltages. The velocities of X- and Y-stages are generally setted in the microcomputer so as to be high for the high speed region and low for the low speed regions, and movements in X- and Y-directions alternate by a short time interval, thus quick and smooth movements of stages being enabled.
    Type: Grant
    Filed: November 27, 1984
    Date of Patent: March 18, 1986
    Assignee: Nippon Kogaku K.K.
    Inventors: Kazuaki Saiki, Aiichi Ishikawa, Noriyoshi Hashimoto, Koichi Kudo, Kuniyuki Yoshikawa