Patents by Inventor Kazuaki Toda

Kazuaki Toda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11493086
    Abstract: An Al-based bearing alloy and a slide bearing incorporating the alloy exhibit high corrosion resistance and maintain high strength for a long period of time even in a high temperature environment. The Al-based bearing alloy and slide bearing includes an Al matrix, and acicular compounds which are needle-shaped that precipitate at a plurality of sites in a structure of the Al matrix, and that have a minor diameter and a major diameter.
    Type: Grant
    Filed: March 28, 2017
    Date of Patent: November 8, 2022
    Assignee: DAIDO METAL COMPANY LTD
    Inventors: Kei Ishikura, Akihiro Kose, Kazuaki Toda, Eisaku Inoue
  • Patent number: 10876576
    Abstract: The purpose of the present invention is to provide: a slide member in which the bonding strength between a Bi-containing copper alloy layer and a substrate is enhanced; and a method for manufacturing the slide member. The slide member according to the present invention has a substrate and a copper alloy layer. The copper alloy layer comprises a copper alloy containing 4.0-25.0 mass % of Bi and has a structure in which Bi phases are scattered in a copper alloy structure. The volume ratio of Bi phases in the region of the copper alloy layer extending 10 ?m from the bonding interface with the substrate is not more than 2.0%. The slide member is manufactured by casting a molten copper alloy onto the substrate and causing the copper alloy to unidirectionally solidify.
    Type: Grant
    Filed: June 8, 2017
    Date of Patent: December 29, 2020
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Kazuaki Toda
  • Patent number: 10844462
    Abstract: Provided are a slide material in which the joining strength between a Bi-containing copper alloy layer and a substrate is improved, and a method for manufacturing the slide material. The slide material according to the present invention has a substrate and a copper alloy layer. The copper alloy layer comprises a copper alloy containing 4.0-25.0 mass % of Bi and has a structure in which Bi phases are scattered in a copper alloy structure. The contact area ratio of Bi phases of the copper alloy layer at the joining interface with the substrate is not more than 2.0%. The slide material is manufactured by casting a molten copper alloy onto a substrate and causing the copper alloy to solidify unidirectionally.
    Type: Grant
    Filed: June 8, 2017
    Date of Patent: November 24, 2020
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Kazuaki Toda
  • Publication number: 20200300297
    Abstract: An Al-based bearing alloy and a slide bearing incorporating the alloy exhibit high corrosion resistance and maintain high strength for a long period of time even in a high temperature environment. The Al-based bearing alloy and slide bearing includes an Al matrix, and acicular compounds which are needle-shaped that precipitate at a plurality of sites in a structure of the Al matrix, and that have a minor diameter and a major diameter.
    Type: Application
    Filed: March 28, 2017
    Publication date: September 24, 2020
    Inventors: Kei ISHIKURA, Akihiro KOSE, Kazuaki TODA, Eisaku INOUE
  • Patent number: 10711222
    Abstract: A cleaning liquid includes a liquid (53), a first fine gas bubble group (59a) included in the liquid (53) and having a gas at a first temperature, and a second fine gas bubble group (59b) included in the liquid (53) and having a gas at a second temperature that is lower than the first temperature. Therefore, it is possible to provide a cleaning liquid that exhibits a remarkably better cleaning effect than ever before.
    Type: Grant
    Filed: May 22, 2017
    Date of Patent: July 14, 2020
    Assignee: Daido metal Co., Ltd.
    Inventor: Kazuaki Toda
  • Publication number: 20200132117
    Abstract: The purpose of the present invention is to provide: a slide member in which the bonding strength between a Bi-containing copper alloy layer and a substrate is enhanced; and a method for manufacturing the slide member. The slide member according to the present invention has a substrate and a copper alloy layer. The copper alloy layer comprises a copper alloy containing 4.0-25.0 mass % of Bi and has a structure in which Bi phases are scattered in a copper alloy structure. The volume ratio of Bi phases in the region of the copper alloy layer extending 10 ?m from the bonding interface with the substrate is not more than 2.0%. The slide member is manufactured by casting a molten copper alloy onto the substrate and causing the copper alloy to unidirectionally solidify.
    Type: Application
    Filed: June 8, 2017
    Publication date: April 30, 2020
    Inventor: Kazuaki TODA
  • Publication number: 20200063064
    Abstract: A cleaning liquid includes a liquid (53), a first fine gas bubble group (59a) included in the liquid (53) and having a gas at a first temperature, and a second fine gas bubble group (59b) included in the liquid (53) and having a gas at a second temperature that is lower than the first temperature. Therefore, it is possible to provide a cleaning liquid that exhibits a remarkably better cleaning effect than ever before.
    Type: Application
    Filed: May 22, 2017
    Publication date: February 27, 2020
    Inventor: Kazuaki TODA
  • Publication number: 20190218646
    Abstract: Provided are a slide material in which the joining strength between a Bi-containing copper alloy layer and a substrate is improved, and a method for manufacturing the slide material. The slide material according to the present invention has a substrate and a copper alloy layer. The copper alloy layer comprises a copper alloy containing 4.0-25.0 mass % of Bi and has a structure in which Bi phases are scattered in a copper alloy structure. The contact area ratio of Bi phases of the copper alloy layer at the joining interface with the substrate is not more than 2.0%. The slide material is manufactured by casting a molten copper alloy onto a substrate and causing the copper alloy to solidify unidirectionally.
    Type: Application
    Filed: June 8, 2017
    Publication date: July 18, 2019
    Inventor: Kazuaki TODA
  • Patent number: 10288118
    Abstract: Provided is a sliding material including a substrate; and a copper alloy layer bonded to the substrate. The copper alloy includes 2.0 to 15.0% by mass of tin. The copper alloy layer includes a sliding body part including a sliding surface, and a gradient region including a bond surface with the substrate. A tin concentration in the gradient region reduces from the sliding body part toward the bond surface. A method for producing the siding material is also provided. The method includes preparing the substrate having a first surface and a second surface opposite to the first surface; melting the copper alloy; casting the molten copper alloy on the first surface of the substrate; and solidifying the copper alloy unidirectionally by cooling the substrate from the second surface by a coolant.
    Type: Grant
    Filed: March 8, 2018
    Date of Patent: May 14, 2019
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Kazuaki Toda
  • Publication number: 20180258991
    Abstract: Provided is a sliding material including a substrate; and a copper alloy layer bonded to the substrate. The copper alloy includes 2.0 to 15.0% by mass of tin. The copper alloy layer includes a sliding body part including a sliding surface, and a gradient region including a bond surface with the substrate. A tin concentration in the gradient region reduces from the sliding body part toward the bond surface. A method for producing the siding material is also provided. The method includes preparing the substrate having a first surface and a second surface opposite to the first surface; melting the copper alloy; casting the molten copper alloy on the first surface of the substrate; and solidifying the copper alloy unidirectionally by cooling the substrate from the second surface by a coolant.
    Type: Application
    Filed: March 8, 2018
    Publication date: September 13, 2018
    Inventor: Kazuaki TODA
  • Patent number: 9222505
    Abstract: A thrust bearing including a back metal layer and a sliding layer joined to a front face of the back metal layer. The thrust bearing having a thickness. The back metal layer includes an intermediate sub-layer and a buffer sub-layer disposed on a back face of the back metal layer. The sliding layer is joined to the intermediate sub-layer. Both of the sub-layers include iron or an iron alloy, and the buffer sub-layer has a thickness of 2 to 20% relative to the thickness of the thrust bearing, and a porosity ratio of 10 to 50%.
    Type: Grant
    Filed: March 4, 2014
    Date of Patent: December 29, 2015
    Assignee: Daido Metal Company Ltd.
    Inventor: Kazuaki Toda
  • Patent number: 9039965
    Abstract: In a copper-based slide member in which needle-shaped Mn—Si based compounds are dispersed in a brass structure, 50% or more of a total number of the needle-shaped Mn—Si based compounds having lengths of 50 ?m or more in a major axis direction are constituted of a plurality of small particles. Thereby, even if the needle-shaped Mn—Si based compounds fall off during sliding, the small particles which constitute the needle-shaped Mn—Si based compounds may fall off. Thus, the frequency of falling off of the coarse needle-shaped Mn—Si based compound which damages a shaft and a bearing is decreased. Therefore, seizure hardly occurs.
    Type: Grant
    Filed: October 2, 2012
    Date of Patent: May 26, 2015
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Kazuaki Toda, Satoru Kurimoto
  • Publication number: 20140270611
    Abstract: The disclosed is a thrust bearing including: a back metal layer; and a sliding layer joined to a front face of the back metal layer, the thrust bearing having a thickness T, wherein the back metal layer includes an intermediate sub-layer and a buffer sub-layer disposed on a back face of the back metal layer, the sliding layer being joined to the intermediate sub-layer, both of the sub-layers include iron or an iron alloy, and the buffer sub-layer has the thickness of 2 to 20% relative to a thickness T of the thrust bearing, and has a porosity ratio of 10 to 50%.
    Type: Application
    Filed: March 4, 2014
    Publication date: September 18, 2014
    Applicant: DAIDO METAL COMPANY LTD.
    Inventor: Kazuaki TODA
  • Patent number: 8790574
    Abstract: A thrust bearing for a turbocharger of an internal-combustion engine is made of a copper alloy including a brass matrix and a needle-like Mn—Si-based compound dispersed in the brass matrix. Not less than 50% of the needle-like Mn—Si-based compound dispersed in a region from a surface of a sliding portion of the thrust bearing to a depth of 50 ?m have a major axis extending from the inside of the sliding portion to the surface. The major axis makes an angle of 30° to 150° with the surface of the sliding portion when observed in a sectional view perpendicular to the surface of the sliding portion.
    Type: Grant
    Filed: March 14, 2012
    Date of Patent: July 29, 2014
    Assignee: Daido Metal Company, Ltd.
    Inventors: Kazuaki Toda, Satoru Kurimoto, Ryo Sato
  • Patent number: 8623518
    Abstract: A copper-based sliding material including a steel back metal layer and a Cu alloy layer is provided. The Cu alloy layer contains 0.5 to 15 mass % of Sn, 0.2 to 5 mass % of inorganic compound particles and the balance being Cu and unavoidable impurities. The inorganic compound particles are dispersed in a Cu alloy matrix and have an average size of 1 to 10 ?m. A ratio of a true density of the Cu alloy matrix in relation to that of the inorganic compound particles is 0.6 to 1.4 and a ratio of a thermal expansion coefficient of the Cu alloy matrix in relation to that of the inorganic compound particles is 1.5 to 3.0. An average distance between the inorganic compound particles dispersed in the Cu alloy matrix is 5 to 50 ?m.
    Type: Grant
    Filed: August 22, 2012
    Date of Patent: January 7, 2014
    Assignee: Daido Metal Company Ltd.
    Inventors: Kentaro Tujimoto, Kazuaki Toda
  • Patent number: 8388228
    Abstract: Disclosed is a sliding bearing used in turbochargers of internal combustion engines. It is formed with a copper alloy containing, by mass %, 25 to 45% Zn, 0.3 to 2.0% Si, 1.5 to 6.0% Mn, and the balance being Cu and unavoidable impurities. The sliding bearing has a cylindrical shape for supporting a rotating shaft. Crystallized Mn—Si compounds are dispersed in a matrix of the copper alloy, the compounds extending in an axial direction of the rotating shaft on a sliding surface of the sliding bearing. The crystallized Mn—Si compounds have an average inter-grain distance of 20 to 80 ?m. The matrix may contain precipitated Mn—Si compounds as well as the crystallized Mn—Si compounds.
    Type: Grant
    Filed: March 1, 2011
    Date of Patent: March 5, 2013
    Assignee: Daido Metal Company Ltd.
    Inventors: Kazuaki Toda, Shinji Ochi
  • Publication number: 20130052480
    Abstract: A copper-based sliding material including a steel back metal layer and a Cu alloy layer is provided. The Cu alloy layer contains 0.5 to 15 mass % of Sn, 0.2 to 5 mass % of inorganic compound particles and the balance being Cu and unavoidable impurities. The inorganic compound particles are dispersed in a Cu alloy matrix and have an average size of 1 to 10 ?m. A ratio of a true density of the Cu alloy matrix in relation to that of the inorganic compound particles is 0.6 to 1.4 and a ratio of a thermal expansion coefficient of the Cu alloy matrix in relation to that of the inorganic compound particles is 1.5 to 3.0. An average distance between the inorganic compound particles dispersed in the Cu alloy matrix is 5 to 50 ?m.
    Type: Application
    Filed: August 22, 2012
    Publication date: February 28, 2013
    Applicant: Daido Metal Company Ltd.
    Inventors: Kentaro Tujimoto, Kazuaki Toda
  • Publication number: 20120251383
    Abstract: A thrust bearing for a turbocharger of an internal-combustion engine is made of a copper alloy including a brass matrix and a needle-like Mn-Si-based compound dispersed in the brass matrix. Not less than 50% of the needle-like Mn-Si-based compound dispersed in a region from a surface of a sliding portion of the thrust bearing to a depth of 50 ?m have a major axis extending from the inside of the sliding portion to the surface. The major axis makes an angle of 30° to 150° with the surface of the sliding portion when observed in a sectional view perpendicular to the surface of the sliding portion.
    Type: Application
    Filed: March 14, 2012
    Publication date: October 4, 2012
    Applicant: DAIDO METAL COMPANY LTD.
    Inventors: Kazuaki Toda, Satoru Kurimoto, Ryo Sato
  • Publication number: 20110211781
    Abstract: Disclosed is a sliding bearing used in turbochargers of internal combustion engines. It is formed with a copper alloy containing, by mass %, 25 to 45% Zn, 0.3 to 2.0% Si, 1.5 to 6.0% Mn, and the balance being Cu and unavoidable impurities. The sliding bearing has a cylindrical shape for supporting a rotating shaft. Crystallized Mn—Si compounds are dispersed in a matrix of the copper alloy, the compounds extending in an axial direction of the rotating shaft on a sliding surface of the sliding bearing. The crystallized Mn—Si compounds have an average inter-grain distance of 20 to 80 ?m. The matrix may contain precipitated Mn—Si compounds as well as the crystallized Mn—Si compounds.
    Type: Application
    Filed: March 1, 2011
    Publication date: September 1, 2011
    Applicant: DAIDO METAL COMPANY, LTD.
    Inventors: Kazuaki TODA, Shinji OCHI
  • Patent number: 4814133
    Abstract: A method for forming a spacer of an optical fiber cable includes the steps of providing a tension member and covering it with a spacer body of crystalline thermoplastic resin, the spacer body being formed on its outer periphery with a plurality of grooves each for supporting an optical fiber therein. An apparent diameter d0 of the tension member and a target diameter d3 of the spacer body measured at bottoms of the grooves are so determined as to satisfy an expression 0.5<d0/d3<1.
    Type: Grant
    Filed: March 29, 1988
    Date of Patent: March 21, 1989
    Assignee: Ube-Nitto Kasei Co., Ltd.
    Inventors: Ken Kitagawa, Shigehiro Matsuno, Kazuaki Toda