Patents by Inventor Kazue Kudo

Kazue Kudo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7485378
    Abstract: A magnetic film capable of generating strong magnetic fields even in a high frequency region, a manufacturing method therefore and a thin film magnetic head capable of recording even in a high frequency region are provided. In one embodiment, the magnetic film is manufactured by using a 88FeNi film of 200 nm thick having minimum Hk of 0.32 Oe (25.6 A/m) as a main magnetic film and selecting a 20 wt % FeNi film of a similar FeNi alloy plating film having low Hk and low Hc as an interlayer material. A stacked film comprising (88FeNi/20FeNi)×10 layers is prepared so that the total thickness of the main magnetic film is 2 ?m. The 88FeNi film is prepared by application of a DC current in a 88FeNi plating bath, and the 20FeNi film is prepared by pulse plating successively in the same bath.
    Type: Grant
    Filed: March 18, 2005
    Date of Patent: February 3, 2009
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Gen Oikawa, Kazue Kudo, Youji Maruyama, Hiromi Shiina
  • Publication number: 20080198507
    Abstract: Embodiments of the present invention help to suppress broadening of a write field of a main pole of a perpendicular recording head and realize high-quality write operation. According to one embodiment, a main pole of a write head extends to an air bearing surface or a medium-facing surface and has an inverted trapezoid in cross-section. First soft magnetic films called side shields are separately disposed through a nonmagnetic film on both sides of the main pole. The air bearing surface side end of the first soft magnetic film is provided to recede from the air bearing surface. The first soft magnetic film and the main pole are formed in the same layer. A second soft magnetic film called a trailing shield is provided above the main pole on the air bearing surface side via a nonmagnetic film.
    Type: Application
    Filed: February 15, 2008
    Publication date: August 21, 2008
    Inventors: Yoji Maruyama, Tadayuki Iwakura, Kimitoshi Etoh, Hiromi Shiina, Kazue Kudo
  • Publication number: 20080075977
    Abstract: Embodiments of the present invention provide a magnetic disk drive capable of allowing higher data transfer rates and higher recording densities. According to one embodiment, an upper magnetic core and lower magnetic core comprise a multi-layered magnetic film formed by alternately stacking a face-centered cubic (fcc) crystalline magnetic thin layer and a body-centered cubic (bcc) crystalline magnetic thin layer by plating. The plating bath is such that the temperature is about 30±1° C., pH is about 2.0?1.0 to 2.0+0.5, metal ion concentrations are about 5 to 25 (g/l) for Ni2+ and 5 to 15 (g/l) for Fe2+, saccharin sodium concentration is about 1.5±1.0 (g/l), sodium chloride concentration is about 25±5 (g/l), and boric acid concentration is about 25±5 (g/l). Since each layer's crystal structure is different from that of its adjacent lower layer, epitaxial growth is broken within each layer.
    Type: Application
    Filed: June 19, 2007
    Publication date: March 27, 2008
    Applicant: Hitachi Global Storage Netherlands B.V.
    Inventors: Kazue Kudo, Gen Oikawa, Yohji Maruyama, Noriyuki Saiki, Hiromi Shiina
  • Patent number: 7333301
    Abstract: A thin-film magnetic head having little temperature rise in the element, good heat dissipation and a short magnetic path length (narrow coil pitch) and manufacturing method for same is provided. To form the coil of the thin-film magnetic head, a lower coil is first formed and after forming alumina and an inorganic compound containing alumina, a trench is formed for the upper coil by reactive ion etching. The lower coil allows uniform etching at this time and functions as a film to prevent loading effects occurring during reactive ion etching. This trench is then plated in copper and chemical mechanical planarization performed to form the upper layer coil as the dual-layer coil of the present invention. Heat from the coil is efficiently radiated towards the substrate by alumina and an inorganic compound containing alumina with good heat propagation.
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: February 19, 2008
    Assignee: Hitachi Global Storage Technologies Japan, Ltd.
    Inventors: Kimitoshi Etoh, Nobuo Yoshida, Moriaki Fuyama, Makoto Morijiri, Kenichi Meguro, Ichiro Oodake, Kazue Kudo, Yohji Maruyama, Katsuro Watanabe
  • Publication number: 20080002308
    Abstract: Embodiments of the present invention provide a magnetic shield composed of size-controlled small crystal grains and provide a more after-write read noise free thin film magnetic head. According to one embodiment of the present invention, an upper magnetic shield uses a multi-layered magnetic film formed by alternately stacking a face-centered cubic (fcc) crystalline magnetic thin layer and a body-centered cubic (bcc) crystalline magnetic thin layer by plating. The plating bath is such that the temperature is 30±1° C., pH is about 2.0-1.0 to 2.0+0.5, metal ion concentrations are about 5 to 25 (g/l) for Ni2+ and 5 to 15 (g/l) for Fe2+, saccharin sodium concentration is about 1.5±1.0 (g/l), sodium chloride concentration is about 25±5 (g/l), and boric acid concentration is about 25±5 (g/l). Each layer's crystal structure is different from that of its upper and lower layers, which results in size-controlled small crystal grains since the epitaxial growth is broken.
    Type: Application
    Filed: June 19, 2007
    Publication date: January 3, 2008
    Applicant: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Kazue Kudo, Gen Oikawa, Yohji Maruyama, Noriyuki Saiki, Hiromi Shiina
  • Patent number: 7310203
    Abstract: There is provided a thin film magnetic head, with letting a distance of a portion, where a width of a track portion in an upper magnetic pole changes, from a flying plane from a medium be Ly, and letting a distance of a portion, where a distance between right and left of a surface portion in a lower magnetic pole in a track width direction is wider than the width of the upper magnetic pole in the track width direction, from the flying plane from a medium be Tp, by creating a thin film magnetic head that is equipped with a recording head that has a relation of Tp?Ly, it becomes possible to reduce a needless leakage magnetic field in the track width direction with securing magnetic field strength.
    Type: Grant
    Filed: September 10, 2002
    Date of Patent: December 18, 2007
    Assignee: Hitachi Global Storage Technologies Japan, Ltd.
    Inventors: Nobuo Yoshida, Ichiro Oodake, Moriaki Fuyama, Kazue Kudo, Kimitoshi Etoh, Shigekazu Ohtomo, Hiroshi Fukui
  • Patent number: 7267757
    Abstract: At least one of lower and upper magnetic cores is composed of magnetic films each of which contains two or more elements of Co, Ni, and Fe, which are formed by electroplating in a plating bath with pH 2 or less, and which have a saturation magnetic flux density of 23,000 gauss or more.
    Type: Grant
    Filed: September 18, 2003
    Date of Patent: September 11, 2007
    Assignee: Hitachi Global Storage Technologies Japan, Ltd.
    Inventors: Kazue Kudo, Gen Oikawa, Tetsuya Okai, Ichiro Oodake, Hiromi Shiina
  • Publication number: 20070177299
    Abstract: At least one of lower and upper magnetic cores is composed of magnetic films each of which contains two or more elements of Co, Ni, and Fe, which are formed by electroplating in a plating bath with pH 2 or less, and which have a saturation magnetic flux density of 23,000 gauss or more.
    Type: Application
    Filed: March 13, 2007
    Publication date: August 2, 2007
    Applicant: Hitachi Global Storage Technologies Japan, Ltd.
    Inventors: Kazue Kudo, Gen Oikawa, Tetsuya Okai, Ichiro Oodake, Hiromi Shiina
  • Publication number: 20070019327
    Abstract: A magnetic head with a narrow track width angle and of excellent mass productivity is provided for attaining a large capacity magnetic disk drive. In an embodiment, a perpendicular recording magnetic head includes: a first non-magnetic film and a first soft magnetic film stacked on the trailing side of a main magnetic pole piece for constituting a gap film; a second non-magnetic layer in contact with the end face of the first non-magnetic layer on both sides of the main magnetic pole piece; a third soft magnetic film in contact with the second non-magnetic layer on both sides of the main magnetic pole piece; and a second soft magnetic film in contact with the first soft magnetic film and the third soft magnetic film on the trailing side of the main magnetic pole.
    Type: Application
    Filed: July 24, 2006
    Publication date: January 25, 2007
    Applicant: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Yoji Maruyama, Kazue Kudo, Ichiro Ohdake, Tadayuki Iwakura
  • Patent number: 7150819
    Abstract: A material for magnetic pole for attaining a writing head generating an intense recording magnetic field, and a structure and a manufacturing method therefor. The thin film magnetic head includes a magnetic pole layer having a plated magnetic layer containing Co, Ni and Fe formed on a plated underlayer of a sputtered magnetic layer containing Co, Ni and Fe. The CoNiFe magnetic layer having a composition: 40 wt %?Co?70 wt %, 10 wt %?Ni?25 wt % and 10 wt %?Fe?30 wt % and a peak intensity ratio in the X-ray diffraction of I(200)/I(111)?0.5 and I(110)/I(111)?1 (defining peak intensities for the face-centered cubic fcc (111) face, fcc (200) face and the body-centered cubic bcc (119) face as: I(111), I(200), I(110)).
    Type: Grant
    Filed: March 9, 2004
    Date of Patent: December 19, 2006
    Assignee: Hitachi Global Storage Technologies Japan, Ltd.
    Inventors: Kazue Kudo, Yasuyuki Okada, Nobuo Yoshida, Moriaki Fuyama, Noriyuki Saiki, Gen Oikawa, Takashi Kawabe, Makoto Morijiri
  • Publication number: 20060203385
    Abstract: Embodiments of the invention provide a magnetic film capable of providing a higher saturation magnetic flux density as compared with the conventional one, a process of forming the magnetic film, a thin film magnetic head that makes use of the magnetic film, and a magnetic disk drive having this thin film magnetic head. In one embodiment, a magnetic film contains Co, Ni, and Fe, and its composition is such that 10?Co?40 wt %, 0<Ni?2 wt %, and 60?Fe?90 wt %. This magnetic film is a plating layer formed by electroplating. The face interval variation of crystal surface perpendicular to the layer surface relative to a crystal surface parallel to the layer surface is about 0.4% or more, whereby the saturation magnetic flux density (Bs) is greater than about 2.4 T.
    Type: Application
    Filed: March 9, 2006
    Publication date: September 14, 2006
    Applicant: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Kazue Kudo, Gen Oikawa, Youji Maruyama, Hiromi Shiina
  • Publication number: 20060203384
    Abstract: Embodiments of the invention provide a perpendicular magnetic head with a narrow track and excellent high frequency characteristics. In one embodiment, a recording magnetic head includes coil conductors and magnetic pole pieces putting the same therebetween, in which a main magnetic pole piece is formed into a planar structure and a magnetic film connected with the main magnetic pole piece in a magnetic coupling relation is curved in the direction of the film thickness. Further, a shield material disposed near the main magnetic pole piece is made of a material of higher resistance than that of the material for the read shield.
    Type: Application
    Filed: March 8, 2006
    Publication date: September 14, 2006
    Applicant: Hitachi Global Storage Technologies Netherlands B. V.
    Inventors: Yoji Maruyama, Hideki Zaitsu, Ichiro Ohdake, Kazue Kudo, Masafumi Mochizuki
  • Patent number: 7054106
    Abstract: Disclosed herein is a magnetic head for perpendicular recording in which the main magnetic pole has reduced remanent magnetization and is less liable to cause erasure after recording. These characteristic properties were realized by constructing the magnetic head such that the recording magnetic pole and the yoke are separate from each other and the main magnetic pole is formed from a material with a high saturation magnetic flux density and the yoke is formed from a material having a negative magnetostriction constant.
    Type: Grant
    Filed: January 31, 2003
    Date of Patent: May 30, 2006
    Assignee: Hitachi Global Storage Technologies Japan, Ltd.
    Inventors: Kazue Kudo, Yoshiaki Kawato, Kazuhiro Nakamoto, Nobuo Yoshida, Kimitoshi Etoh
  • Publication number: 20060087766
    Abstract: In one embodiment, above a read head, a separating layer comprising a nonmagnetic insulating layer is formed. On the separating layer, a lower magnetic yoke is formed. On the lower magnetic yoke, a pedestal magnetic pole is formed at the front end (air bearing surface side). On the pedestal magnetic pole, a lower magnetic pole, a write gap and an upper magnetic pole are formed. The lower magnetic pole widens as the distance from the write gap increases. On the lower magnetic yoke, a conductor coil is formed via an insulating layer. On the upper magnetic pole, an upper magnetic yoke is formed to constitute a write head. The front end of the upper magnetic yoke is recessed from the front end of the upper magnetic pole. The front end portion of the upper magnetic yoke is magnetically connected with the upper magnetic pole whereas the rear end portion is magnetically connected with the lower magnetic yoke.
    Type: Application
    Filed: October 24, 2005
    Publication date: April 27, 2006
    Applicant: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Kazue Kudo, Youji Maruyama, Tetsuya Okai, Hiromi Shiina
  • Publication number: 20050208340
    Abstract: A magnetic film capable of generating strong magnetic fields even in a high frequency region, a manufacturing method therefore and a thin film magnetic head capable of recording even in a high frequency region are provided. In one embodiment, the magnetic film is manufactured by using a 88FeNi film of 200 nm thick having minimum Hk of 0.32 Oe (25.6 A/m) as a main magnetic film and selecting a 20 wt % FeNi film of a similar FeNi alloy plating film having low Hk and low Hc as an interlayer material. A stacked film comprising (88FeNi/20FeNi)×10 layers is prepared so that the total thickness of the main magnetic film is 2 ?m. The 88FeNi film is prepared by application of a DC current in a 88FeNi plating bath, and the 20FeNi film is prepared by pulse plating successively in the same bath.
    Type: Application
    Filed: March 18, 2005
    Publication date: September 22, 2005
    Applicant: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Gen Oikawa, Kazue Kudo, Youji Maruyama, Hiromi Shiina
  • Publication number: 20050036236
    Abstract: Embodiments of the invention provide a lustrous and uniform plating film having high-performance magnetic characteristics and a thin film magnetic head usable in a high frequency recording band by using the plating film of the invention at a magnetic pole portion. Plating is performed in a plating bath at a low pH of about 1.5 to 2.3. The accuracy of pH control is improved. A magnetic film with the addition of a high resistive metal such as Cr or Mo is formed under the plating condition. Further, the magnetic characteristic is improved by applying a heat treatment to the plating film in a magnetic field, according to specific embodiments of the present invention. A plating film with brightness and uniformity having high saturation magnetic flux density can be formed by reducing the hysteresis loss and the eddy current loss as the magnetic characteristics by the above techniques.
    Type: Application
    Filed: July 19, 2004
    Publication date: February 17, 2005
    Applicant: Hitachi Global Storage Technologies, Japan, Ltd.
    Inventors: Gen Oikawa, Kazue Kudo, Youji Maruyama, Noriyuki Saiki, Hiromi Shiina
  • Publication number: 20050007698
    Abstract: A thin film magnetic head and a method of manufacture thereof, wherein the head includes a lower magnetic pole, an upper magnetic pole provided so as to face the lower magnetic pole, and a magnetic gap layer provided between the lower magnetic pole and the upper magnetic pole. The upper magnetic pole is formed by a sputtered first magnetic layer which is an underlayer and a plated second magnetic layer provided on the sputtered first magnetic layer.
    Type: Application
    Filed: August 10, 2004
    Publication date: January 13, 2005
    Inventors: Kazue Kudo, Yasuyuki Okada, Moriaki Fuyama, Yohji Maruyama, Gen Oikawa
  • Publication number: 20040240121
    Abstract: A thin-film magnetic head having little temperature rise in the element, good heat dissipation and a short magnetic path length (narrow coil pitch) and manufacturing method for same is provided. To form the coil of the thin-film magnetic head, a lower coil is first formed and after forming alumina and an inorganic compound containing alumina, a trench is formed for the upper coil by reactive ion etching. The lower coil allows uniform etching at this time and functions as a film to prevent loading effects occurring during reactive ion etching. This trench is then plated in copper and chemical mechanical planarization performed to form the upper layer coil as the dual-layer coil of the present invention. Heat from the coil is efficiently radiated towards the substrate by alumina and an inorganic compound containing alumina with good heat propagation.
    Type: Application
    Filed: August 29, 2003
    Publication date: December 2, 2004
    Inventors: Kimitoshi Etoh, Nobuo Yoshida, Moriaki Fuyama, Makoto Morijiri, Kenichi Meguro, Ichiro Oodake, Kazue Kudo, Yohji Maruyama, Katsuro Watanabe
  • Patent number: 6794063
    Abstract: The present invention provides a thin film magnetic head having sufficient recording performance on a recording medium imparted with a large coercive force. According to the present invention, a plated magnetic thin film can be obtained in which a crystal grain size is modulated in a film thickness direction and a coercive force is reduced. Further, according to the present invention, even for a composition area indicating a high saturation magnetic flux density in which, conventionally, soft magnetic properties could not be obtained, magnetic film having an excellent soft magnetic property can be manufactured.
    Type: Grant
    Filed: May 24, 2002
    Date of Patent: September 21, 2004
    Assignee: Hitachi, Ltd.
    Inventors: Yasuyuki Okada, Kazue Kudo, Hiroyuki Hoshiya
  • Patent number: 6795272
    Abstract: A thin film magnetic head includes a lower magnetic pole, an upper magnetic pole provided so as to face the lower magnetic pole, and a magnetic gap layer provided between the lower magnetic pole and the upper magnetic pole. The upper magnetic pole constitutes a first magnetic layer formed on a side facing the magnetic gap layer by means of sputtering and a second magnetic layer formed on the first magnetic layer by means of plating, in which the saturation magnetic flux density of the first magnetic layer is set higher than that of the second magnetic layer. The thin film magnetic head composed as above is capable of generating a stronger magnetic field owing to its stably-formed magnetic core, thereby recording on a high-coercivity medium and high-density recording are made possible.
    Type: Grant
    Filed: August 14, 2002
    Date of Patent: September 21, 2004
    Assignee: Hitachi, Ltd.
    Inventors: Kazue Kudo, Yasuyuki Okada, Moriaki Fuyama, Yohji Maruyama, Gen Oikawa