Patents by Inventor Kazuhi Koga

Kazuhi Koga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9630212
    Abstract: A method of forming a multi-layer paint film comprising coating an aqueous first colored base paint (A) on an electro-deposition paint cured paint film to form a first colored base paint film, coating an aqueous second colored base paint (B) on the first colored base paint film without preliminary heating of the first colored base paint film to form a second colored base paint film, coating a clear paint (C) coated on the second colored base paint film after preliminary heating of the first paint film and second paint film to form a clear paint film, and heating and curing the three paint films at the same time, wherein a talc pigment is included in each of paint (A) and paint (B) in an amount of from 1 to 5 mass % with respect to the total resin solid fraction of each of paint (A) and paint (B).
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: April 25, 2017
    Assignees: BASF Japan Ltd., Mazda Motor Corporation
    Inventors: Eishi Tsukamoto, Masazumi Maekawa, Shigeyuki Mizuno, Takakazu Yamane, Kazuhi Koga, Sakura Nakano
  • Publication number: 20120045585
    Abstract: A method of forming a multi-layer paint film comprising coating an aqueous first colored base paint (A) on an electro-deposition paint cured paint film to form a first colored base paint film, coating an aqueous second colored base paint (B) on the first colored base paint film without preliminary heating of the first colored base paint film to form a second colored base paint film, coating a clear paint (C) coated on the second colored base paint film after preliminary heating of the first paint film and second paint film to form a clear paint film, and heating and curing the three paint films at the same time, wherein a talc pigment is included in each of paint (A) and paint (B) in an amount of from 1 to 5 mass % with respect to the total resin solid fraction of each of paint (A) and paint (B).
    Type: Application
    Filed: March 31, 2010
    Publication date: February 23, 2012
    Applicants: MAZDA MOTOR CORPORATION, BASF COATINGS JAPAN LTD.
    Inventors: Eishi Tsukamoto, Masazumi Maekawa, Shigeyuki Mizuno, Takakazu Yamane, Kazuhi Koga, Sakura Nakano
  • Publication number: 20100247744
    Abstract: A method for painting an automobile body, which comprises: a first paint film-forming step K1 of applying a first paint to an outer plate surface 2 of the automobile body having a basecoat film 4 formed thereon, to form thereon a first paint film 5 having a basecoat hiding ability; a second paint film-forming step K2 of, after the formation of the first paint film 5, applying a second paint to the first paint film 5 to form thereon a second paint film 6 which has a basecoat hiding ability lower than that of the first paint film 5 and exhibits an apparent paint-film color only by itself or in cooperation with the first paint film 5; and a third paint film-forming step K3 of, at least after the first paint film-forming step K1, applying a third paint to an inner panel surface 3 of the automobile body having a basecoat film 4 formed thereon, to form thereon a third paint film 7 exhibiting an apparent paint-film color identical or similar to that of the second paint film 6 of the outer panel surface 2, and a syst
    Type: Application
    Filed: March 8, 2010
    Publication date: September 30, 2010
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Kazuhi KOGA, Hiroshi KUBOTA, Takakazu YAMANE
  • Publication number: 20090186228
    Abstract: An object of the present invention relates to provide a method for forming a multi-layered coating film including a step of baking and curing an uncured intermediate coating film, an uncured base coating film and an uncured clear coating film at the same time which can give a multi-layered coating film excellent in gloss and in appearance, and to provide a multi-layered coating film obtained thereof. The present invention provides to a method for forming a multi-layered coating film in three-coat and one-bake coating method, using a solvent-borne intermediate coating composition containing an urethane-modified polyester resin (a) having a water tolerance value of 4 to 10 ml, a melamine resin (b) having a hexane tolerance value of 8 to 40 ml, a blocked isocyanate compound (c) and a nonaqueous dispersion resin (d), and a water-borne base coating composition containing an emulsion resin and a pigment.
    Type: Application
    Filed: December 24, 2008
    Publication date: July 23, 2009
    Inventors: Takuhiro Kakii, Hideki Ichimura, Shigeyuki Sasaki, Kazuhi Koga, Takaomi Matsuda
  • Publication number: 20090130332
    Abstract: Disclosed is a method and apparatus for drying a coating film (4a) on an exterior panel of a box-shaped workpiece (4), wherein radiant rays, and warm air having a temperature less than a hardening temperature of the coating film (4a), are supplied simultaneously and directly to the coating film (4a). The method and apparatus of the present invention can dry the coating film (4a) on the exterior panel of the workpiece (4) within a relatively short period of time, without causing a negative effect on a surface quality of the coating film (4a).
    Type: Application
    Filed: November 7, 2008
    Publication date: May 21, 2009
    Applicants: TAIKISHA LTD., MAZDA MOTOR CORPORATION
    Inventors: Satoshi HORISAWA, Sigetaka TOOKA, Kouzou ISHIDA, Takaomi MATSUDA, Toshiyuki SAKODA, Teruo KANDA, Kazuhi KOGA
  • Patent number: 6207235
    Abstract: A one-pack coating composition is disclosed. The composition comprises (A) an oligomer or polymer containing an acid anhydride group, a blocked hydroxyl group and an epoxy group as indispensable functional groups in the same or different molecules, (B) a heat-potential curing catalyst which comprises a complex of an organometallic compound and an electron-donating compound or an onium salt and which exhibits its activity upon heating, (C) an ultraviolet absorber comprising a triazine or oxalic anilide, and (D) a hindered amine light stabilizer having a piperidine ring of the following structure: wherein R represents R1—CO—, a C2 to C20 alkyl group or R1—O— (R1 being a C2 to C20 alkyl group), and R2, R3, R4 and R5 independently from each other represent a C1 to C3 alkyl group, or a phenolic antioxidant. A method for coating using this coating composition is also disclosed.
    Type: Grant
    Filed: March 14, 1996
    Date of Patent: March 27, 2001
    Assignee: Mazda Motor Corporation
    Inventors: Mika Ohsawa, Yoshiaki Marutani, Hiroyuki Uemura, Kazuhi Koga, Hiroshi Kubota
  • Patent number: 6111044
    Abstract: A thermosetting composition which gives a cured product having excellent weatherability, chemical and physical properties, in particular acid resistance and abrasion resistance, at a relatively low temperature, which has superior storage stability, and which can be used as a one component coating material; a coating composition utilizing this thermosetting composition; a method of coating; and a coated article are provided. The thermosetting composition contains a resin having at least one functional group selected from the group consisting of a blocked hydroxyl group, blocked carboxylic acid, and an epoxy group. The thermosetting composition has a blocked hydroxyl group, blocked carboxylic acid, and an epoxy group.
    Type: Grant
    Filed: November 4, 1998
    Date of Patent: August 29, 2000
    Assignees: NOF Corporation, Mazda Motor Corporation
    Inventors: Toshio Yamamoto, Kazuhi Koga, Yoshiaki Marutani, Hiroshi Kubota, Tadamitsu Nakahama, Mika Ohsawa
  • Patent number: 6040009
    Abstract: The present invention is to provide a low solvent content type-coating composition by which the resultant coatings with good scuff resistance or water resistance as well as good chipping resistance are produced, while the content of an organic solvent to be used can be much reduced. The low solvent content type-coating composition comprises a polyester oligomer having a hydroxyl group in an amount of 2.0 to 10.0 moles/Kg-resin, a number average molecular weight (Mn) of 300 to 1500, a weight average molecular weight (Mw) of 300 to 3000, and a ratio of a weight average molecular weight/a number average molecular weight (Mw/Mn) of 1 to 2.0, an amount of a modifying lactone being 31 to 85%, and an aliphatic hydrocarbon group of C4-22 which is not derived from lactones. The present invention is also to provide a process for coating a low solvent content type-coating composition on, for example, a base coating composition by a wet-on-wet coating.
    Type: Grant
    Filed: June 19, 1995
    Date of Patent: March 21, 2000
    Assignee: Mazda Motor Corporation
    Inventors: Yoshiaki Marutani, Takashi Tomita, Tadamitsu Nakahama, Hiroyuki Uemura, Kazuhi Koga, Mika Ohsawa
  • Patent number: 5998035
    Abstract: A coating method is disclosed, which comprises coating a base coating paint on a substrate, coating thereon a clear coating paint of a curing system different from that of the base coating paint in a wet-on-wet state, and then baking the resultant coatings, wherein a curing catalyst for curing the clear coating paint is incorporated into the base coating paint and wherein the curing catalyst has a boiling point of 150.degree. C. or higher under 760 mmHg. The base coating paint comprising such a curing catalyst is also disclosed.
    Type: Grant
    Filed: December 11, 1997
    Date of Patent: December 7, 1999
    Assignees: Mazda Motor Corporation, Dainippon Ink and Chemicals, Incorporated
    Inventors: Goro Iwamura, Shigeki Matsui, Norio Kosaka, Yoshiaki Marutani, Kazuhi Koga, Mika Ohsawa, Hiroshi Kubota
  • Patent number: 5962588
    Abstract: The present invention provides a curable resin composition incorporating an oligomer containing blocked hydroxyl group, an epoxy-group containing compound, hydrolytic silyl-group containing compound, and a dissociation catalyst and/or curing catalyst, each possessing a specific molecular weight; a paint which uses this resin composition as a binder; and a coat-finishing method which coat-finishes any desired material using the aforementioned resin composition and paint. According to the present invention, it is possible to reduce viscosity, and consequently increase the coat non-volatile content and hence improve acid resistance, abrasion resistance, and the like. In addition, according to the present invention, it is possible to obtain a curable resin composition, paint using this curable resin composition, and coat-finishing method for this paint in which the aforementioned resin and paint have an extremely high utility and possess a high solid content wherein air bubbles and drip-runs are not generated.
    Type: Grant
    Filed: November 12, 1997
    Date of Patent: October 5, 1999
    Assignees: Dainippon Ink and Chemicals, Inc., Mazda Motor Corporation
    Inventors: Goro Iwamura, Shigeki Matsui, Ichiro Azuma, Yoshiaki Marutani, Hiroyuki Uemura, Tadamitsu Nakahama, Shinji Sasaki, Kazuhi Koga, Takashi Tomita, Mika Ohsawa
  • Patent number: 5945483
    Abstract: There are disclosed a high solids content resin composition excellent in solubility in an organic solvent, comprising an acrylic oligomer having a blocked hydroxyl group, a curing agent having a reactivity with a hydroxyl group and a dissociation or curing catalyst, and a high solids content type paint using the resin composition. There are also disclosed a coating process and a baking process comprising coating and baking the resin composition or the paint while rotating a material to be coated at an appropriate speed. The resin composition and the paint of the present invention have substantially no sagging and solvent popping. Further, the thus obtained paint film have improved smoothness, solvent resistance, weather resistance and resistance to scratching.
    Type: Grant
    Filed: September 29, 1997
    Date of Patent: August 31, 1999
    Assignees: Dainippon Ink and Chemicals, Inc., Mazda Motor Corporation
    Inventors: Goro Iwamura, Shigeki Matsui, Ichiro Azuma, Yoshiaki Marutani, Hiroyuki Uemura, Shinji Sasaki, Kazuhi Koga
  • Patent number: 5786435
    Abstract: The present invention relates to a low solvent content-type resin composition, a low solvent content-type coating composition containing such a resin composition as a binder, and a method for coating such a coating composition. The resin composition comprises an oligomer containing an alicyclic epoxy group in a molecule and having a number average molecular weight (Mn) of 300 to 2000, a weight average molecular weight (Mw) of 300 to 4000 and an Mw/Mn ratio of 1 to 2.5. The coating composition comprises such a resin composition and a cationic polymerization catalyst, wherein the content of an organic solvent content is 0 to 40 wt. %. Since the present composition contains a low molecular weight oligomer, the viscosity of the composition is low even though the solid content is high. Accordingly, the content of the organic solvent can be much reduced.
    Type: Grant
    Filed: September 10, 1997
    Date of Patent: July 28, 1998
    Assignee: Mazda Motor Corporation
    Inventors: Yoshiaki Marutani, Tadamitsu Nakahama, Shinji Sasaki, Hiroyuki Uemura, Kazuhi Koga, Takashi Tomita, Mika Ohsawa
  • Patent number: 5721015
    Abstract: A coating method is disclosed, which comprises coating a base coating paint on a substrate, coating thereon a clear coating paint of a curing system different from that of the base coating paint in a wet-on-wet state, and then baking the resultant coatings, wherein a curing catalyst for curing the clear coating paint is incorporated into the base coating paint and wherein the curing catalyst has a boiling point of 150.degree. C. or higher, under 760 mmHg. The base coating paint comprising such a curing catalyst is also disclosed.
    Type: Grant
    Filed: March 28, 1996
    Date of Patent: February 24, 1998
    Assignees: Mazda Motor Corporation, Dainnippon Ink and Chemicals, Incorporated
    Inventors: Goro Iwamura, Shigeki Matsui, Norio Kosaka, Yoshiaki Marutani, Kazuhi Koga, Mika Ohsawa, Hiroshi Kubota
  • Patent number: 5705567
    Abstract: There are disclosed a high solids content resin composition excellent in solubility in an organic solvent, comprising an acrylic oligomer having a blocked hydroxyl group, a curing agent having a reactivity with a hydroxyl group and a dissociation or curing catalyst, and a high solids content type paint using the resin composition. There are also disclosed a coating process and a baking process comprising coating and baking the resin composition or the paint while rotating a material to be coated at an appropriate speed. The resin composition and the paint of the present invention have substantially no sagging and solvent popping. Further, the thus obtained paint film have improved smoothness, solvent resistance, weather resistance and resistance to scratching.
    Type: Grant
    Filed: November 2, 1995
    Date of Patent: January 6, 1998
    Assignees: Dainippon Ink and Chemicals, Inc., Mazda Motor Corporation
    Inventors: Goro Iwamura, Shigeki Matsui, Ichiro Azuma, Yoshiaki Marutani, Hiroyuki Uemura, Shinji Sasaki, Kazuhi Koga
  • Patent number: 5650475
    Abstract: The present invention relates to a low solvent content type-coating composition which provides the resultant coating with improved surface appearance, acid resistance, alkali resistance, weathering resistance, scuff resistance and solvent resistance, while the content of an organic solvent of the coating composition can be much reduced to 0 to 30% at 25.degree. C. The low solvent content type-coating composition comprises a vinyl oligomer having a blocked carboxyl group and an additional group selected from an epoxy group, a silanol group, a hydrolyzable silyl group and an acid anhydride group. The vinyl oligomer has a number average molecular weight (Mn) of 600 to 2000, a weight average molecular weight (Mw) of 600 to 5000, and a ratio of a weight average molecular weight/a number average molecular weight (Mw/Mn) of 1.0 to 2.5. The blocked carboxyl group and an additional group may be present in the same or different vinyl oligomers.
    Type: Grant
    Filed: July 31, 1995
    Date of Patent: July 22, 1997
    Assignee: Mazda Motor Corporation
    Inventors: Yoshiaki Marutani, Tadamitsu Nakahama, Takashi Tomita, Hiroyuki Uemura, Kazuhi Koga, Mika Ohsawa, Goro Iwamura