Patents by Inventor Kazuhiko Fuse

Kazuhiko Fuse has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180144939
    Abstract: A PSG film, which is a silicon dioxide thin film containing phosphorus as a dopant, is formed on the surface of a semiconductor wafer. The semiconductor wafer having the PSG film formed thereon is kept at a predetermined heating temperature by light radiation from halogen lamps in the atmosphere containing hydrogen for 1 second or longer, so that the dopant is diffused from the PSG film into the surface of the semiconductor wafer. In addition, the flashing light is radiated to the semiconductor wafer for the radiation time shorter than 1 second to heat the surface of the semiconductor wafer to the target temperature so as to activate the dopant. When the PSG film is heated in the atmosphere containing hydrogen, a diffusion coefficient of the dopant contained in the PSG film becomes high; therefore, the dopant can be efficiently diffused from the PSG film into the semiconductor wafer.
    Type: Application
    Filed: November 16, 2017
    Publication date: May 24, 2018
    Inventors: Hideaki TANIMURA, Takayuki Aoyama, Kazuhiko Fuse, Takahiro Yamada
  • Publication number: 20180076061
    Abstract: First, a substrate with one main surface on which a thin film of at least one of a mono-molecular layer and a multi-molecular layer including dopants is formed is prepared. Subsequently, the prepared substrate is placed in a chamber, and dopants included in the thin film are introduced from the thin film into a surface layer of the substrate by providing the substrate, through irradiation with light from a first lamp, with preliminary heat treatment in a first temperature band higher than a temperature before heating. Then, the dopants introduced into the surface layer of the substrate are activated by heating the substrate provided with the preliminary heat treatment and placed in the chamber from the first temperature band to a second temperature band higher than the first temperature band through irradiation with flash light from a second lamp.
    Type: Application
    Filed: November 18, 2015
    Publication date: March 15, 2018
    Applicant: SCREEN Holdings Co., Ltd.
    Inventor: Kazuhiko FUSE
  • Publication number: 20180076062
    Abstract: A ring support is attached to an inner wall surface of a chamber that houses a semiconductor wafer to support a susceptor. When the semiconductor wafer is placed on the susceptor, an inner space of the chamber is separated into an upper space and a lower space. Particles are likely to accumulate on a lower chamber window as a floor part of the chamber. However, since the upper space and the lower space are separated, the semiconductor wafer can be prevented from being contaminated by the particles flowing into the upper space and adhering to a surface of the semiconductor wafer even when the particles on the lower chamber window are blown up by irradiation with flash light.
    Type: Application
    Filed: July 13, 2017
    Publication date: March 15, 2018
    Inventors: Takahiro YAMADA, Makoto ABE, Kazuhiko FUSE, Jun WATANABE, Shinji MIYAWAKI
  • Publication number: 20180005848
    Abstract: A heat treatment apparatus is provided with two cool chambers, that is, a first cool chamber and a second cool chamber. A semiconductor wafer before treatment is alternately carried into the first cool chamber or the second cool chamber and then transported to a heat treatment part by a transport robot after a nitrogen purge is performed. The semiconductor wafer after being heat-treated in the heat treatment part is alternately transported to the first cool chamber or the second cool chamber to be cooled. A sufficient cooling time is secured for the independent semiconductor wafer, and a reduction in throughput as the whole heat treatment apparatus can be suppressed.
    Type: Application
    Filed: June 29, 2017
    Publication date: January 4, 2018
    Inventors: TAKAYUKI AOYAMA, YASUAKI KONDO, SHINJI MIYAWAKI, SHINICHI KATO, KAZUHIKO FUSE, HIDEAKI TANIMURA, AKITSUGU UEDA, HIKARU KAWARAZAKI, MASASHI FURUKAWA
  • Patent number: 9805932
    Abstract: First irradiation which causes an emission output from a flash lamp to reach its maximum value over a time period in the range of 1 to 20 milliseconds is performed to increase the temperature of a front surface of a semiconductor wafer from a preheating temperature to a target temperature for a time period in the range of 1 to 20 milliseconds. This achieves the activation of the impurities. Subsequently, second irradiation which gradually decreases the emission output from the maximum value over a time period in the range of 3 to 50 milliseconds is performed to maintain the temperature of the front surface within a ±25° C. range around the target temperature for a time period in the range of 3 to 50 milliseconds. This prevents the occurrence of process-induced damage while suppressing the diffusion of the impurities.
    Type: Grant
    Filed: April 29, 2016
    Date of Patent: October 31, 2017
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Kazuhiko Fuse, Shinichi Kato, Kenichi Yokouchi
  • Publication number: 20170309489
    Abstract: A metal film is deposited on a front surface of a semiconductor wafer of silicon. After the semiconductor wafer is received in a chamber, the pressure in the chamber is reduced to a pressure lower than atmospheric pressure. Thereafter, nitrogen gas is supplied into the chamber to return the pressure in the chamber to ordinary pressure, and the front surface of the semiconductor wafer is irradiated with a flash of light, so that a silicide that is a compound of the metal film and silicon is formed. The oxygen concentration in the chamber is significantly lowered during the formation of the silicide because the pressure in the chamber is reduced once to the pressure lower than atmospheric pressure and then returned to the ordinary pressure. This suppresses the increase in resistance of the silicide resulting from the entry of oxygen in the atmosphere in the chamber into defects near the interface between the metal film and a base material.
    Type: Application
    Filed: July 13, 2017
    Publication date: October 26, 2017
    Inventors: Takayuki AOYAMA, Hikaru KAWARAZAKI, Masashi FURUKAWA, Kazuhiko FUSE, Hideaki TANIMURA, Shinichi KATO
  • Patent number: 9799517
    Abstract: Light is applied for preheating from a halogen lamp to a lower surface of a semiconductor wafer supported on a susceptor within a chamber. Thereafter, flash light is applied for flash heating from a flash lamp to an upper surface of the semiconductor wafer. Treatment gas supplied from a gas supply source is heated by a heater, and supplied into the chamber. A flow amount control valve is provided to increase a flow amount of the treatment gas supplied into the chamber. Contaminants discharged from a film of the semiconductor wafer during heat treatment are discharged to the outside of the chamber with a gas flow formed by a large amount of high-temperature treatment gas supplied into the chamber to reduce contamination inside the chamber.
    Type: Grant
    Filed: June 16, 2016
    Date of Patent: October 24, 2017
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Hideaki Tanimura, Kaoru Matsuo, Kazuhiko Fuse, Shinichi Kato
  • Patent number: 9741576
    Abstract: A metal film is deposited on a front surface of a semiconductor wafer of silicon. After the semiconductor wafer is received in a chamber, the pressure in the chamber is reduced to a pressure lower than atmospheric pressure. Thereafter, nitrogen gas is supplied into the chamber to return the pressure in the chamber to ordinary pressure, and the front surface of the semiconductor wafer is irradiated with a flash of light, so that a silicide that is a compound of the metal film and silicon is formed. The oxygen concentration in the chamber is significantly lowered during the formation of the silicide because the pressure in the chamber is reduced once to the pressure lower than atmospheric pressure and then returned to the ordinary pressure. This suppresses the increase in resistance of the silicide resulting from the entry of oxygen in the atmosphere in the chamber into defects near the interface between the metal film and a base material.
    Type: Grant
    Filed: August 22, 2016
    Date of Patent: August 22, 2017
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Takayuki Aoyama, Hikaru Kawarazaki, Masashi Furukawa, Kazuhiko Fuse, Hideaki Tanimura, Shinichi Kato
  • Publication number: 20170221749
    Abstract: A plurality of substrate support pins are provided upright on a holding plate so as to contact a position on which no stress is exerted in a lower surface of a semiconductor wafer when an upper surface of the semiconductor wafer is irradiated with flash light emitted from a flash lamp and thus reaches a maximum temperature. When the application of the flash light causes the upper surface of the semiconductor wafer to warp such that the upper surface becomes raised, stress concentration does not occur in the contact position of the lower surface of the semiconductor wafer that contacts the plurality of substrate support pins. The semiconductor wafer can be prevented from breaking during the application of the flash light.
    Type: Application
    Filed: December 19, 2016
    Publication date: August 3, 2017
    Inventor: Kazuhiko FUSE
  • Publication number: 20170178979
    Abstract: A substrate in a chamber is preheated through light irradiation by a halogen lamp and then heated through irradiation with flash light from a flash lamp. Ammonia is supplied to the chamber from an ammonia supply mechanism to form ammonia atmosphere. The temperature of the substrate at heating processing is measured by a radiation thermometer. When the measurement wavelength band of the radiation thermometer overlaps with the absorption wavelength band of ammonia, the set emissivity of the radiation thermometer is changed and set to be lower than the actual emissivity of the substrate. When radiation light emitted from the substrate is absorbed by the ammonia atmosphere, the radiation thermometer can accurately output the temperature of the substrate as a measured value by reducing the set emissivity of the radiation thermometer.
    Type: Application
    Filed: December 9, 2016
    Publication date: June 22, 2017
    Inventors: Masashi FURUKAWA, Hikaru KAWARAZAKI, Kazuhiko FUSE
  • Publication number: 20170140976
    Abstract: A susceptor of a holding part for holding a semiconductor wafer includes a disc-shaped holding plate, an annular shaped guide ring, and a plurality of support pins. The guide ring has an inside diameter greater than the diameter of the semiconductor wafer and is installed on the peripheral portion of the top face of the holding plate. The guide ring has a tapered surface along the inner circumference. The semiconductor wafer before irradiated with flash light is supported by the support pins. The annular shape of the guide ring increases the contact area when the semiconductor wafer that has jumped off the susceptor and fallen when irradiated with flash light collides with the guide ring, thus reducing the impact of the collision and preventing cracks in the substrate.
    Type: Application
    Filed: January 27, 2017
    Publication date: May 18, 2017
    Inventors: Makoto ABE, Takahiro YAMADA, Kazuhiko FUSE
  • Publication number: 20170062223
    Abstract: A metal film is deposited on a front surface of a semiconductor wafer of silicon. After the semiconductor wafer is received in a chamber, the pressure in the chamber is reduced to a pressure lower than atmospheric pressure. Thereafter, nitrogen gas is supplied into the chamber to return the pressure in the chamber to ordinary pressure, and the front surface of the semiconductor wafer is irradiated with a flash of light, so that a silicide that is a compound of the metal film and silicon is formed. The oxygen concentration in the chamber is significantly lowered during the formation of the silicide because the pressure in the chamber is reduced once to the pressure lower than atmospheric pressure and then returned to the ordinary pressure. This suppresses the increase in resistance of the silicide resulting from the entry of oxygen in the atmosphere in the chamber into defects near the interface between the metal film and a base material.
    Type: Application
    Filed: August 22, 2016
    Publication date: March 2, 2017
    Inventors: Takayuki AOYAMA, Hikaru KAWARAZAKI, Masashi FURUKAWA, Kazuhiko FUSE, Hideaki TANIMURA, Shinichi KATO
  • Publication number: 20170062249
    Abstract: Over a front surface of a silicon semiconductor wafer is deposited a high dielectric constant film with a silicon oxide film, serving as an interface layer, provided between the semiconductor wafer and the high dielectric constant film. After a chamber houses the semiconductor wafer, a chamber's pressure is reduced to be lower than atmospheric pressure. Subsequently, a gaseous mixture of ammonia and nitrogen gas is supplied into the chamber to return the pressure to ordinary pressure, and the front surface is irradiated with a flash light, thereby performing post deposition annealing (PDA) on the high dielectric constant film. Since the pressure is reduced once to be lower than atmospheric pressure and then returned to ordinary pressure, a chamber's oxygen concentration is lowered remarkably during the PDA. This restricts an increase in thickness of the silicon oxide film underlying the high dielectric constant film by oxygen taken in during the PDA.
    Type: Application
    Filed: August 24, 2016
    Publication date: March 2, 2017
    Inventors: Takayuki AOYAMA, Hikaru KAWARAZAKI, Masashi FURUKAWA, Shinichi KATO, Kazuhiko FUSE, Hideaki TANIMURA
  • Publication number: 20170011923
    Abstract: Light is applied for preheating from a halogen lamp to a lower surface of a semiconductor wafer supported on a susceptor within a chamber. Thereafter, flash light is applied for flash heating from a flash lamp to an upper surface of the semiconductor wafer. High-temperature treatment gas heated by a heater is supplied into the chamber to preheat a structure inside the chamber including a susceptor before heat treatment for an initial semiconductor wafer of a lot starts. By raising the temperature of the structure inside the chamber to a temperature substantially equivalent to a temperature of the structure during steady treatment, all semiconductor wafers constituting the lot are supportable on the susceptor maintained at a constant temperature without the necessity of dummy running. Accordingly, a temperature history is equalized for all the semiconductor wafers.
    Type: Application
    Filed: June 22, 2016
    Publication date: January 12, 2017
    Inventors: Hideaki TANIMURA, Kazuhiko FUSE
  • Publication number: 20170011922
    Abstract: Light is applied for preheating from a halogen lamp to a lower surface of a semiconductor wafer supported on a susceptor within a chamber. Thereafter, flash light is applied for flash heating from a flash lamp to an upper surface of the semiconductor wafer. Treatment gas supplied from a gas supply source is heated by a heater, and supplied into the chamber. A flow amount control valve is provided to increase a flow amount of the treatment gas supplied into the chamber. Contaminants discharged from a film of the semiconductor wafer during heat treatment are discharged to the outside of the chamber with a gas flow formed by a large amount of high-temperature treatment gas supplied into the chamber to reduce contamination inside the chamber.
    Type: Application
    Filed: June 16, 2016
    Publication date: January 12, 2017
    Inventors: Hideaki TANIMURA, Kaoru MATSUO, Kazuhiko FUSE, Shinichi KATO
  • Publication number: 20160351424
    Abstract: A plurality of support pins that support a semiconductor wafer are located upright on a top surface of a susceptor. A condenser lens is located on a bottom surface of the susceptor opposite to the support pins with respect to the susceptor. The condenser lens is located such that its optical axis coincides with the central axis of the corresponding support pin. Of light emitted from halogen lamps from below, light entering the condenser lens is condensed at a contact portion between the corresponding support pin and the semiconductor wafer, so that the vicinity of the contact portion rises in temperature. The vicinity of the contact portion of the semiconductor wafer in contact with the support pin in which the temperature tends to drop is relatively intensely heated in order to suppress the temperature drop, and an in-plane temperature distribution of the semiconductor wafer during light irradiation can thus be made uniform.
    Type: Application
    Filed: May 10, 2016
    Publication date: December 1, 2016
    Inventors: Kazuhiko FUSE, Yoshio ITO
  • Publication number: 20160336195
    Abstract: A plurality of flash lamps that irradiate a semiconductor wafer with flash light are arrayed in a plane. The array of the plurality of flash lamps is divided into two zones: a central zone including a region opposed to a central portion of the semiconductor wafer to be treated, and a peripheral zone outside the central zone. During flash light irradiation, an emission time of a flash lamp belonging to the peripheral zone is set to be longer than an emission time of a flash lamp belonging to the central zone. Thus, a greater amount of flash light is applied to the peripheral portion of the semiconductor wafer, where a temperature drop is relatively likely to occur, than to the central portion thereof, thus preventing a relative temperature drop in the peripheral portion of the semiconductor wafer during flash heating.
    Type: Application
    Filed: May 5, 2016
    Publication date: November 17, 2016
    Inventor: Kazuhiko FUSE
  • Publication number: 20160293424
    Abstract: First irradiation which causes an emission output from a flash lamp to reach its maximum value over a time period in the range of 1 to 20 milliseconds is performed to increase the temperature of a front surface of a semiconductor wafer from a preheating temperature to a target temperature for a time period in the range of 1 to 20 milliseconds. This achieves the activation of the impurities. Subsequently, second irradiation which gradually decreases the emission output from the maximum value over a time period in the range of 3 to 50 milliseconds is performed to maintain the temperature of the front surface within a ±25° C. range around the target temperature for a time period in the range of 3 to 50 milliseconds. This prevents the occurrence of process-induced damage while suppressing the diffusion of the impurities.
    Type: Application
    Filed: April 29, 2016
    Publication date: October 6, 2016
    Inventors: Kazuhiko FUSE, Shinichi Kato, Kenichi Yokouchi
  • Publication number: 20160247692
    Abstract: First irradiation which causes an emission output from a flash lamp to reach its maximum value over a time period in the range of 1 to 20 milliseconds is performed to increase the temperature of a front surface of a semiconductor wafer from a preheating temperature to a target temperature for a time period in the range of 1 to 20 milliseconds. This achieves the activation of the impurities. Subsequently, second irradiation which gradually decreases the emission output from the maximum value over a time period in the range of 3 to 50 milliseconds is performed to maintain the temperature of the front surface within a ±25° C. range around the target temperature for a time period in the range of 3 to 50 milliseconds. This prevents the occurrence of process-induced damage while suppressing the diffusion of the impurities.
    Type: Application
    Filed: April 29, 2016
    Publication date: August 25, 2016
    Inventors: Kazuhiko FUSE, Shinichi KATO, Kenichi YOKOUCHI
  • Patent number: 9343313
    Abstract: First irradiation which causes an emission output from a flash lamp to reach its maximum value over a time period in the range of 1 to 20 milliseconds is performed to increase the temperature of a front surface of a semiconductor wafer from a preheating temperature to a target temperature for a time period in the range of 1 to 20 milliseconds. This achieves the activation of the impurities. Subsequently, second irradiation which gradually decreases the emission output from the maximum value over a time period in the range of 3 to 50 milliseconds is performed to maintain the temperature of the front surface within a ±25° C. range around the target temperature for a time period in the range of 3 to 50 milliseconds. This prevents the occurrence of process-induced damage while suppressing the diffusion of the impurities.
    Type: Grant
    Filed: March 12, 2012
    Date of Patent: May 17, 2016
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Kazuhiko Fuse, Shinichi Kato, Kenichi Yokouchi