Patents by Inventor Kazuhiko HAMATSUKA

Kazuhiko HAMATSUKA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11084199
    Abstract: The honeycomb structure forming die includes a first die in which a central region on the side of a kneaded material discharging surface has a convex region projecting toward a downstream side in an extruding direction of a kneaded material, and a ring-shaped second die. In the first die, first kneaded material introducing holes are formed and latticed first slits are formed on the side of the kneaded material discharging surface of the convex region, and in the second die, there are formed second kneaded material introducing holes and latticed second slits communicating with the second kneaded material introducing holes, and the honeycomb structure forming die has a groove region where movement of the kneaded material is performed between the first kneaded material introducing hole and the second kneaded material introducing hole, in abutment surfaces of the first die and the second die.
    Type: Grant
    Filed: July 31, 2017
    Date of Patent: August 10, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Yuta Imaizumi, Kazuhiko Hamatsuka
  • Patent number: 10828819
    Abstract: In the adjusting method of the extrusion rate, a perforated plate is superimposed on and attached to a forming die, the perforated plate includes a plurality of through hole portions, the adjusting method includes a perforated plate group consisting of a plurality of perforated plates which are different in degree of diameter decrease of the hole diameter, and the adjusting method includes a trial extrusion step of extruding the forming material to form a trial honeycomb formed body, a shape measuring step of measuring a shape of a formed body end face of the trial honeycomb formed body, and a perforated plate selecting step of selecting the perforated plate to be suitably attached to the forming die.
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: November 10, 2020
    Assignee: NGK Insulators, Ltd.
    Inventors: Hiroaki Ito, Kazuhiko Hamatsuka
  • Patent number: 10688706
    Abstract: The honeycomb structure forming die includes a first die in which a central region on the side of a kneaded material discharging surface has a convex region projecting toward a downstream side in an extruding direction of a kneaded material, a ring-shaped second die, and a reticulated member interposed between the first die and the second die. In the first die, first kneaded material introducing holes are formed and latticed first slits are formed on the side of the kneaded material discharging surface of the convex region, and in the second die, there are formed second kneaded material introducing holes and latticed second slits communicating with the second kneaded material introducing holes, and movement of a kneaded material is performed between the first kneaded material introducing hole and the second kneaded material introducing hole through meshes of the reticulated member.
    Type: Grant
    Filed: July 31, 2017
    Date of Patent: June 23, 2020
    Assignee: NGK Insulators, Ltd.
    Inventors: Yuta Imaizumi, Kazuhiko Hamatsuka
  • Publication number: 20180169896
    Abstract: A manufacturing method of a honeycomb structure include a forming step of extruding a kneaded material including a forming raw material by use of a horizontal forming machine include a forming die in which latticed slits are formed in a kneaded material discharge surface, to obtain a round pillar-shaped honeycomb formed body having latticed partition walls; and a firing step of firing the obtained honeycomb formed body to prepare the honeycomb structure. In the forming step, there is used the forming die in which there are formed the slits different in lattice shape between a central portion and a circumferential portion in the kneaded material discharge surface, and the forming die is disposed in an orientation in which an inclination of one row of the latticed slits formed in the central portion is within an angle of ±10° to a vertical direction, to extrude the kneaded material in a horizontal direction.
    Type: Application
    Filed: December 4, 2017
    Publication date: June 21, 2018
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yuta Imaizumi, Kazuhiko Hamatsuka
  • Publication number: 20180043595
    Abstract: The honeycomb structure forming die includes a first die in which a central region on the side of a kneaded material discharging surface has a convex region projecting toward a downstream side in an extruding direction of a kneaded material, a ring-shaped second die, and a space forming member interposed between the first die and the second die. In the first die, first kneaded material introducing holes are formed and latticed first slits are formed on the side of the kneaded material discharging surface of the convex region, and in the second die, there are formed second kneaded material introducing holes and latticed second slits communicating with the second kneaded material introducing holes, and in a space formed by the space forming member, movement of a kneaded material is performed between the first kneaded material introducing hole and the second kneaded material introducing hole.
    Type: Application
    Filed: July 31, 2017
    Publication date: February 15, 2018
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yuta IMAIZUMI, Kazuhiko HAMATSUKA
  • Publication number: 20180043597
    Abstract: The honeycomb structure forming die includes a first die in which a central region on the side of a kneaded material discharging surface has a convex region projecting toward a downstream side in an extruding direction of a kneaded material, a ring-shaped second die, and a reticulated member interposed between the first die and the second die. In the first die, first kneaded material introducing holes are formed and latticed first slits are formed on the side of the kneaded material discharging surface of the convex region, and in the second die, there are formed second kneaded material introducing holes and latticed second slits communicating with the second kneaded material introducing holes, and movement of a kneaded material is performed between the first kneaded material introducing hole and the second kneaded material introducing hole through meshes of the reticulated member.
    Type: Application
    Filed: July 31, 2017
    Publication date: February 15, 2018
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yuta IMAIZUMI, Kazuhiko HAMATSUKA
  • Publication number: 20180043596
    Abstract: The honeycomb structure forming die includes a first die in which a central region on the side of a kneaded material discharging surface has a convex region projecting toward a downstream side in an extruding direction of a kneaded material, and a ring-shaped second die. In the first die, first kneaded material introducing holes are formed and latticed first slits are formed on the side of the kneaded material discharging surface of the convex region, and in the second die, there are formed second kneaded material introducing holes and latticed second slits communicating with the second kneaded material introducing holes, and the honeycomb structure forming die has a groove region where movement of the kneaded material is performed between the first kneaded material introducing hole and the second kneaded material introducing hole, in abutment surfaces of the first die and the second die.
    Type: Application
    Filed: July 31, 2017
    Publication date: February 15, 2018
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yuta IMAIZUMI, Kazuhiko HAMATSUKA
  • Patent number: 9869303
    Abstract: A heat/acoustic wave conversion component having a first end face and a second end face, includes a partition wall that defines a plurality of cells extending from the first end face to the second end face, inside of the cells being filled with working fluid that oscillates to transmit acoustic waves, the heat/acoustic wave conversion component mutually converting heat exchanged between the partition wall and the working fluid and energy of acoustic waves resulting from oscillations of the working fluid. Hydraulic diameter HD of the heat/acoustic wave conversion component is 0.4 mm or less, where the hydraulic diameter HD is defined as HD=4×S/C, where S denotes a cross-sectional area of each cell perpendicular to the cell extending direction and C denotes a perimeter of the cross section, and the heat/acoustic wave conversion component has three-point bending strength of 5 MPa or more.
    Type: Grant
    Filed: September 11, 2015
    Date of Patent: January 16, 2018
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukio Miyairi, Shinichi Miwa, Naomi Noda, Yuji Deguchi, Teruyoshi Mori, Kazuhiko Hamatsuka, Hiroyuki Suenobu, Masayuki Hironaga, Kazuhiko Kumazawa
  • Patent number: 9765760
    Abstract: A heat/acoustic wave conversion component includes a plurality of monolithic honeycomb segments each including a partition wall that defines a plurality of cells extending between both end faces, and the plurality of monolithic honeycomb segments each mutually converts heat exchanged between the partition wall and the working fluid in the cells and energy of acoustic waves resulting from oscillations of the working fluid. In the heat/acoustic wave conversion component including the plurality of honeycomb segments each being monolithic configured, hydraulic diameter HD of the cells is 0.4 mm or less, open frontal area of the honeycomb segments is 60% or more and 93% or less, heat conductivity of the honeycomb segments is 5 W/mK or less, and a ratio HD/L of the hydraulic diameter HD to the length L of the honeycomb segment is 0.005 or more and less than 0.02.
    Type: Grant
    Filed: September 11, 2015
    Date of Patent: September 19, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukio Miyairi, Shinichi Miwa, Yuji Deguchi, Teruyoshi Mori, Kazuhiko Hamatsuka, Hiroyuki Suenobu, Masayuki Hironaga, Kazuhiko Kumazawa, Naomi Noda
  • Patent number: 9759201
    Abstract: A heat/acoustic wave conversion component includes a partition wall that defines a plurality of cells, inside of the cells being filled with fluid that oscillates to transmit acoustic waves, the heat/acoustic wave conversion component mutually converting heat exchanged between the partition wall and the fluid and energy of acoustic waves resulting from oscillations of the fluid. The plurality of cells have an average of hydraulic diameters HDs that is 0.4 mm or less in a plane perpendicular to the cell extending direction, the heat/acoustic wave conversion component has an open frontal area at each end face of 60% or more and 93% or less, and distribution of hydraulic diameters HDs of the plurality of cells has relative standard deviation that is 2% or more and 30% or less.
    Type: Grant
    Filed: September 14, 2015
    Date of Patent: September 12, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukio Miyairi, Shinichi Miwa, Naomi Noda, Yuji Deguchi, Teruyoshi Mori, Kazuhiko Hamatsuka, Hiroyuki Suenobu, Masayuki Hironaga, Kazuhiko Kumazawa
  • Patent number: 9759157
    Abstract: A heat/acoustic wave conversion unit includes a heat/acoustic wave conversion component and two heat exchangers. Hydraulic diameter HD of the cells in the heat/acoustic wave conversion component is 0.4 mm or less, and a ratio HD/L of HD to the length L of the heat/acoustic wave conversion component is from 0.005 to 0.02. One of the heat exchangers includes a heat-exchanging honeycomb structure and an annular tube that surrounds a circumferential face of the heat-exchanging honeycomb structure. The annular tube includes a structure body that is disposed in the channel to increase a contact area with the heated fluid, an inflow port into which the heated fluid flows, and an outflow port through which the heated fluid flows out. At least one of the heat-exchanging honeycomb structure and the structure body is made of a ceramic material that contains SiC as a main component.
    Type: Grant
    Filed: September 10, 2015
    Date of Patent: September 12, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukio Miyairi, Shinichi Miwa, Tatsuo Kawaguchi, Naomi Noda, Yuji Deguchi, Teruyoshi Mori, Kazuhiko Hamatsuka, Hiroyuki Suenobu, Masayuki Hironaga, Kazuhiko Kumazawa
  • Publication number: 20170197349
    Abstract: In the adjusting method of the extrusion rate, a perforated plate is superimposed on and attached to a forming die, the perforated plate includes a plurality of through hole portions, the adjusting method includes a perforated plate group consisting of a plurality of perforated plates which are different in degree of diameter decrease of the hole diameter, and the adjusting method includes a trial extrusion step of extruding the forming material to form a trial honeycomb formed body, a shape measuring step of measuring a shape of a formed body end face of the trial honeycomb formed body, and a perforated plate selecting step of selecting the perforated plate to be suitably attached to the forming die.
    Type: Application
    Filed: December 21, 2016
    Publication date: July 13, 2017
    Applicant: NGK INSULATORS, LTD.
    Inventors: Hiroaki ITO, Kazuhiko HAMATSUKA
  • Patent number: 9486794
    Abstract: A die has two surfaces, in a forming material supplying surface which is one surface, a plurality of back holes to introduce a forming material of a honeycomb formed body into the die are formed, and in a honeycomb formed body extruding surface which is the other surface, lattice-shaped slits corresponding to cell partition walls are formed, the back holes communicate with the slits in slit intersecting portions of the slits, polygonal cell blocks defined by the slits include chamfered portions in which parts of corner portions and the like are chamfered at a chamfering angle ? of 1.0 to 8.0° to the extruding direction, from the honeycomb formed body extruding surface toward a slit depth direction, and straight portions which are not chamfered, and a ratio of a length L of the straight portion to a slit depth D is from 20 to 60%.
    Type: Grant
    Filed: October 16, 2015
    Date of Patent: November 8, 2016
    Assignee: NGK Insulators, Ltd.
    Inventors: Takehiko Watanabe, Seiichiro Hayashi, Kazuhiko Hamatsuka
  • Publication number: 20160136633
    Abstract: A die has two surfaces, in a forming material supplying surface which is one surface, a plurality of back holes to introduce a forming material of a honeycomb formed body into the die are formed, and in a honeycomb formed body extruding surface which is the other surface, lattice-shaped slits corresponding to cell partition walls are formed, the back holes communicate with the slits in slit intersecting portions of the slits, polygonal cell blocks defined by the slits include chamfered portions in which parts of corner portions and the like are chamfered at a chamfering angle ? of 1.0 to 8.0° to the extruding direction, from the honeycomb formed body extruding surface toward a slit depth direction, and straight portions which are not chamfered, and a ratio of a length L of the straight portion to a slit depth D is from 20 to 60%.
    Type: Application
    Filed: October 16, 2015
    Publication date: May 19, 2016
    Inventors: Takehiko WATANABE, Seiichiro HAYASHI, Kazuhiko HAMATSUKA
  • Publication number: 20160084198
    Abstract: A heat/acoustic wave conversion unit includes a heat/acoustic wave conversion component and two heat exchangers. Hydraulic diameter HD of the cells in the heat/acoustic wave conversion component is 0.4 mm or less, and a ratio HD/L of HD to the length L of the heat/acoustic wave conversion component is from 0.005 to 0.02. One of the heat exchangers includes a heat-exchanging honeycomb structure and an annular tube that surrounds a circumferential face of the heat-exchanging honeycomb structure. The annular tube includes a structure body that is disposed in the channel to increase a contact area with the heated fluid, an inflow port into which the heated fluid flows, and an outflow port through which the heated fluid flows out. At least one of the heat-exchanging honeycomb structure and the structure body is made of a ceramic material that contains SiC as a main component.
    Type: Application
    Filed: September 10, 2015
    Publication date: March 24, 2016
    Inventors: Yukio MIYAIRI, Shinichi MIWA, Tatsuo KAWAGUCHI, Naomi NODA, Yuji DEGUCHI, Teruyoshi MORI, Kazuhiko HAMATSUKA, Hiroyuki SUENOBU, Masayuki HIRONAGA, Kazuhiko KUMAZAWA
  • Publication number: 20160084239
    Abstract: A heat/acoustic wave conversion component includes a partition wall that defines a plurality of cells, inside of the cells being filled with fluid that oscillates to transmit acoustic waves, the heat/acoustic wave conversion component mutually converting heat exchanged between the partition wall and the fluid and energy of acoustic waves resulting from oscillations of the fluid. The plurality of cells have an average of hydraulic diameters HDs that is 0.4 mm or less in a plane perpendicular to the cell extending direction, the heat/acoustic wave conversion component has an open frontal area at each end face of 60% or more and 93% or less, and distribution of hydraulic diameters HDs of the plurality of cells has relative standard deviation that is 2% or more and 30% or less.
    Type: Application
    Filed: September 14, 2015
    Publication date: March 24, 2016
    Inventors: Yukio MIYAIRI, Shinichi MIWA, Naomi NODA, Yuji DEGUCHI, Teruyoshi MORI, Kazuhiko HAMATSUKA, Hiroyuki SUENOBU, Masayuki HIRONAGA, Kazuhiko KUMAZAWA
  • Publication number: 20160084238
    Abstract: A heat/acoustic wave conversion component includes a plurality of monolithic honeycomb segments each including a partition wall that defines a plurality of cells extending between both end faces, and the plurality of monolithic honeycomb segments each mutually converts heat exchanged between the partition wall and the working fluid in the cells and energy of acoustic waves resulting from oscillations of the working fluid. In the heat/acoustic wave conversion component including the plurality of honeycomb segments each being monolithic configured, hydraulic diameter HD of the cells is 0.4 mm or less, open frontal area of the honeycomb segments is 60% or more and 93% or less, heat conductivity of the honeycomb segments is 5 W/mK or less, and a ratio HD/L of the hydraulic diameter HD to the length L of the honeycomb segment is 0.005 or more and less than 0.02.
    Type: Application
    Filed: September 11, 2015
    Publication date: March 24, 2016
    Inventors: Yukio MIYAIRI, Shinichi MIWA, Yuji DEGUCHI, Teruyoshi MORI, Kazuhiko HAMATSUKA, Hiroyuki SUENOBU, Masayuki HIRONAGA, Kazuhiko KUMAZAWA, Naomi NODA
  • Publication number: 20160084237
    Abstract: A heat/acoustic wave conversion component having a first end face and a second end face, includes a partition wall that defines a plurality of cells extending from the first end face to the second end face, inside of the cells being filled with working fluid that oscillates to transmit acoustic waves, the heat/acoustic wave conversion component mutually converting heat exchanged between the partition wall and the working fluid and energy of acoustic waves resulting from oscillations of the working fluid. Hydraulic diameter HD of the heat/acoustic wave conversion component is 0.4 mm or less, where the hydraulic diameter HD is defined as HD=4×S/C, where S denotes a cross-sectional area of each cell perpendicular to the cell extending direction and C denotes a perimeter of the cross section, and the heat/acoustic wave conversion component has three-point bending strength of 5 MPa or more.
    Type: Application
    Filed: September 11, 2015
    Publication date: March 24, 2016
    Inventors: Yukio MIYAIRI, Shinichi MIWA, Naomi NODA, Yuji DEGUCHI, Teruyoshi MORI, Kazuhiko HAMATSUKA, Hiroyuki SUENOBU, Masayuki HIRONAGA, Kazuhiko KUMAZAWA
  • Patent number: 8851877
    Abstract: Provided is a die for extrusion forming for extrusion forming of a honeycomb formed body comprising a honeycomb forming die having a structure that there is provided at a surface a groove-like slit in a form of a cell block as well as there is provided at a backside a clay introduction hole in communication with the slit, and a frame-shaped presser plate that is disposed at an outer peripheral portion of the honeycomb forming die and that regulates a shape and dimension of a honeycomb formed body. Among the cell blocks, in an extrusion direction of forming clay, a cell block which end face is positioned to be overlapped with an inner circumferential surface of the presser plate is formed to be shorter than the other cell blocks resided inside the inner circumferential surface of the presser plate.
    Type: Grant
    Filed: July 28, 2009
    Date of Patent: October 7, 2014
    Assignee: NGK Insulators, Ltd.
    Inventor: Kazuhiko Hamatsuka
  • Publication number: 20090311470
    Abstract: Provided is a die for extrusion forming for extrusion forming of a honeycomb formed body comprising a honeycomb forming die having a structure that there is provided at a surface a groove-like slit in a form of a cell block as well as there is provided at a backside a clay introduction hole in communication with the slit, and a frame-shaped presser plate that is disposed at an outer peripheral portion of the honeycomb forming die and that regulates a shape and dimension of a honeycomb formed body. Among the cell blocks, in an extrusion direction of forming clay, a cell block which end face is positioned to be overlapped with an inner circumferential surface of the presser plate is formed to be shorter than the other cell blocks resided inside the inner circumferential surface of the presser plate.
    Type: Application
    Filed: July 28, 2009
    Publication date: December 17, 2009
    Applicant: NGK INSULATORS, LTD.
    Inventor: Kazuhiko HAMATSUKA