Patents by Inventor Kazuhiko Masuda

Kazuhiko Masuda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10077518
    Abstract: A crimped conjugated fiber having a cross-sectional configuration wherein: a cross section of the fiber comprises at least a portion (a) comprising a propylene polymer (A) and a portion (b) comprising a propylene polymer (B), the mass ratio of the portion (a) and the portion (b) is in the range of 10:90 to 55:45, the propylene polymer (A) has Mz/Mw (A) and the propylene polymer (B) has Mz/Mw (B) wherein the difference thereof is in the range of 0.30 to 2.2, the absolute value difference of the melting points of the propylene polymer (A) and the propylene polymer (B) is in the range of 0 to 10° C., and the ratio of MFR (A) of the propylene polymer (A) to MFR (B) of the propylene polymer (B) is in the range of 0.8 to 1.2. A nonwoven fabric of crimped conjugated fiber is also provided.
    Type: Grant
    Filed: October 23, 2009
    Date of Patent: September 18, 2018
    Assignee: MITSUI CHEMICALS, INC.
    Inventors: Hisashi Morimoto, Kazuhiko Masuda
  • Patent number: 9468265
    Abstract: A mechanical fastening system having an engaging component and a receiving component. The receiving component has a first bond line, a second bond line, a bond zone, and a plurality of consecutive sweep regions. The second bond line is disposed adjacent to the first bond line such that a portion of the second bond line overlaps a portion of the first bond line. The bond zone circumscribes the first bond line and the second bond line. The plurality of consecutive sweep regions are disposed within the bond zone. At least one sweep region includes a portion of both the first bond line and the second bond line, and the remaining sweep regions include at least a portion of the first or the second bond lines. The receiving component has a bond ratio greater than or equal to about 1 and less than or equal to about 20.
    Type: Grant
    Filed: October 21, 2014
    Date of Patent: October 18, 2016
    Assignee: The Procter & Gamble Company
    Inventors: Thomas Alexander Horn, Mark James Kline, Kazuhiko Masuda, Hisashi Morimoto
  • Patent number: 9091005
    Abstract: A nonwoven web is provided. The nonwoven web contains a side-by-side composite fiber having crimps. The composite fiber contains first and second propylene polymers. The nonwoven web contains a bonded portion that contains a bonding pattern containing zigzag unit patterns. The zigzag unit patterns are continuous and substantially parallel with a first direction and are disposed in a second direction at predetermined intervals. A triangle formed by adjacent three contact points of a first diagonal line and a second diagonal line of the unit pattern contains a part of the unit pattern that is adjacent to the triangle in the second direction.
    Type: Grant
    Filed: February 23, 2007
    Date of Patent: July 28, 2015
    Assignee: MITSUI CHEMICALS, INC.
    Inventors: Kazuhiko Masuda, Hisashi Morimoto, Thomas Alexander Horn, Mark James Kline
  • Patent number: 9074303
    Abstract: It is an object of the present invention to develop a polypropylene nonwoven fabric which is excellent in both of initial hydrophilicity and long-lasting hydrophilicity, that is, which is excellent in initial hydrophilicity that the nonwoven fabric exhibits hydrophilicity in a short time after it is produced and long-lasting hydrophilicity that the nonwoven fabric recovers hydrophilicity in a short time even if it is subjected to heat treatment. The present invention provides fibers of a propylene copolymer composition which comprises 100 parts by weight of a propylene/?-olefin random copolymer having a melting point (Tm) of 125 to 155° C. and 0.5 to 5 parts by weight of a nonionic surface active agent comprising an alkylene oxide adduct of an aliphatic alcohol.
    Type: Grant
    Filed: August 18, 2009
    Date of Patent: July 7, 2015
    Assignee: MITSUI CHEMICALS, INC.
    Inventors: Kazuhiko Masuda, Yoshihisa Kawakami, Hisashi Morimoto
  • Publication number: 20150033513
    Abstract: A mechanical fastening system having an engaging component and a receiving component. The receiving component has a first bond line, a second bond line, a bond zone, and a plurality of consecutive sweep regions. The second bond line is disposed adjacent to the first bond line such that a portion of the second bond line overlaps a portion of the first bond line. The bond zone circumscribes the first bond line and the second bond line. The plurality of consecutive sweep regions are disposed within the bond zone. At least one sweep region includes a portion of both the first bond line and the second bond line, and the remaining sweep regions include at least a portion of the first or the second bond lines. The receiving component has a bond ratio greater than or equal to about 1 and less than or equal to about 20.
    Type: Application
    Filed: October 21, 2014
    Publication date: February 5, 2015
    Inventors: Thomas Alexander HORN, Mark James KLINE, Kazuhiko MASUDA, Hisashi MORIMOTO
  • Patent number: 8898868
    Abstract: A mechanical fastening system having an engaging component and a receiving component. The receiving component has a first bond line, a second bond line, a bond zone, and a plurality of consecutive sweep regions. The second bond line is disposed adjacent to the first bond line such that a portion of the second bond line overlaps a portion of the first bond line. The bond zone circumscribes the first bond line and the second bond line. The plurality of consecutive sweep regions are disposed within the bond zone. At least one sweep region includes a portion of both the first bond line and the second bond line, and the remaining sweep regions include at least a portion of the first or the second bond lines. The receiving component has a bond ratio greater than or equal to about 1 and less than or equal to about 20.
    Type: Grant
    Filed: October 25, 2013
    Date of Patent: December 2, 2014
    Assignee: The Procter & Gamble Company
    Inventors: Thomas Alexander Horn, Mark James Kline, Kazuhiko Masuda, Hisashi Morimoto
  • Publication number: 20140047678
    Abstract: A mechanical fastening system having an engaging component and a receiving component. The receiving component has a first bond line, a second bond line, a bond zone, and a plurality of consecutive sweep regions. The second bond line is disposed adjacent to the first bond line such that a portion of the second bond line overlaps a portion of the first bond line. The bond zone circumscribes the first bond line and the second bond line. The plurality of consecutive sweep regions are disposed within the bond zone. At least one sweep region includes a portion of both the first bond line and the second bond line, and the remaining sweep regions include at least a portion of the first or the second bond lines. The receiving component has a bond ratio greater than or equal to about 1 and less than or equal to about 20.
    Type: Application
    Filed: October 25, 2013
    Publication date: February 20, 2014
    Applicant: The Procter & Gamble Company
    Inventors: Thomas Alexander HORN, Mark James KLINE, Kazuhiko MASUDA, Hisashi MORIMOTO
  • Patent number: 8590119
    Abstract: A mechanical fastening system having an engaging component and a receiving component. The receiving component has a first bond line, a second bond line, a bond zone, and a plurality of consecutive sweep regions. The second bond line is disposed adjacent to the first bond line such that a portion of the second bond line overlaps a portion of the first bond line. The bond zone circumscribes the first bond line and the second bond line. The plurality of consecutive sweep regions are disposed within the bond zone. At least one sweep region includes a portion of both the first bond line and the second bond line, and the remaining sweep regions include at least a portion of the first or the second bond lines. The receiving component has a bond ratio greater than or equal to about 1 and less than or equal to about 20.
    Type: Grant
    Filed: January 31, 2013
    Date of Patent: November 26, 2013
    Assignee: The Procter & Gamble Company
    Inventors: Thomas Alexander Horn, Mark James Kline, Kazuhiko Masuda, Hisashi Morimoto
  • Patent number: 8501646
    Abstract: A non-woven fabric laminate that is excellent in strechability, flexibility, and bulkiness, and that is less sticky and is suitable for a mechanical fastening female material. The non-woven fabric laminate includes a mixed fiber spunbonded non-woven fabric and a non-woven fabric comprising a crimped fiber that is laminated on at least one face of the mixed fiber spunbonded non-woven fabric, which includes a continuous fiber of a thermoplastic elastomer (A) in the range of 10 to 90% by weight and a continuous fiber of a thermoplastic resin (B) in the range of 90 to 10% by weight (where (A)+(B)=100% by weight). The non-woven fabric laminate can be suitably used for a sanitary material and other materials. More specifically, there can be mentioned for instance an absorbent article such as a disposable diaper and a menstrual sanitary product as a sanitary material.
    Type: Grant
    Filed: February 27, 2008
    Date of Patent: August 6, 2013
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Shigeyuki Motomura, Kenichi Suzuki, Kazuhiko Masuda, Hisashi Morimoto, Naosuke Kunimoto
  • Patent number: 8388596
    Abstract: A mechanical fastening system having an engaging component and a receiving component. The receiving component has a first bond line, a second bond line, a bond zone, and a plurality of consecutive sweep regions. The second bond line is disposed adjacent to the first bond line such that a portion of the second bond line overlaps a portion of the first bond line. The bond zone circumscribes the first bond line and the second bond line. The plurality of consecutive sweep regions are disposed within the bond zone. At least one sweep region includes a portion of both the first bond line and the second bond line, and the remaining sweep regions include at least a portion of the first or the second bond lines. The receiving component has a bond ratio greater than or equal to about 1 and less than or equal to about 20.
    Type: Grant
    Filed: January 20, 2011
    Date of Patent: March 5, 2013
    Assignee: The Procter & Gamble Company
    Inventors: Thomas Alexander Horn, Mark James Kline, Kazuhiko Masuda, Hisashi Morimoto
  • Publication number: 20110189917
    Abstract: It is an object of the present invention to develop a polypropylene nonwoven fabric which is excellent in both of initial hydrophilicity and long-lasting hydrophilicity, that is, which is excellent in initial hydrophilicity that the nonwoven fabric exhibits hydrophilicity in a short time after it is produced and long-lasting hydrophilicity that the nonwoven fabric recovers hydrophilicity in a short time even if it is subjected to heat treatment. The present invention provides fibers of a propylene copolymer composition which comprises 100 parts by weight of a propylene/?-olefin random copolymer having a melting point (Tm) of 125 to 155° C. and 0.5 to 5 parts by weight of a nonionic surface active agent comprising an alkylene oxide adduct of an aliphatic alcohol.
    Type: Application
    Filed: August 18, 2009
    Publication date: August 4, 2011
    Applicant: MITSUI CHEMICALS, INC.
    Inventors: Kazuhiko Masuda, Yoshihisa Kawakami, Hisashi Morimoto
  • Publication number: 20110189915
    Abstract: A crimped conjugated fiber having a crimpable cross-sectional configuration wherein: a cross section of the fiber comprises at least a portion (a) comprising a propylene polymer (A) and a portion (b) comprising a propylene polymer (B), the mass ratio of the portion (a) and the portion (b) [(a):(b)] is in the range of 10:90 to 55:45, the propylene polymer (A) has Mz/Mw (A) and the propylene polymer (B) has Mz/Mw (B) wherein the difference thereof [Mz/Mw (A)?Mz/Mw (B): ?Mz/Mw] is in the range of 0.30 to 2.2, the propylene polymer (A) has a melting point [Tm (A)] and the propylene polymer (B) has a melting point [Tm (B)] wherein the absolute value of the difference of the melting points is in the range of 0 to 10° C., and the ratio of MFR (A) of the propylene polymer (A) to MFR (B) of the propylene polymer (B) is in the range of 0.8 to 1.2. A nonwoven fabric of the present invention comprises the crimped conjugated fiber.
    Type: Application
    Filed: October 23, 2009
    Publication date: August 4, 2011
    Applicant: MITSUI CHEMICALS, INC.
    Inventors: Hisashi Morimoto, Kazuhiko Masuda
  • Publication number: 20110137279
    Abstract: A mechanical fastening system having an engaging component and a receiving component. The receiving component has a first bond line, a second bond line, a bond zone, and a plurality of consecutive sweep regions. The second bond line is disposed adjacent to the first bond line such that a portion of the second bond line overlaps a portion of the first bond line. The bond zone circumscribes the first bond line and the second bond line. The plurality of consecutive sweep regions are disposed within the bond zone. At least one sweep region includes a portion of both the first bond line and the second bond line, and the remaining sweep regions include at least a portion of the first or the second bond lines. The receiving component has a bond ratio greater than or equal to about 1 and less than or equal to about 20.
    Type: Application
    Filed: January 20, 2011
    Publication date: June 9, 2011
    Inventors: Thomas Alexander Horn, Mark James Kline, Kazuhiko Masuda, Hisashi Morimoto
  • Patent number: 7895718
    Abstract: A mechanical fastening system having an engaging component and a receiving component. The receiving component has a first bond line, a second bond line, a bond zone, and a plurality of consecutive sweep regions. The second bond line is disposed adjacent to the first bond line such that a portion of the second bond line overlaps a portion of the first bond line. The bond zone circumscribes the first bond line and the second bond line. The plurality of consecutive sweep regions are disposed within the bond zone. At least one sweep region includes a portion of both the first bond line and the second bond line, and the remaining sweep regions include at least a portion of the first or the second bond lines. The receiving component has a bond ratio greater than or equal to about 1 and less than or equal to about 20.
    Type: Grant
    Filed: February 23, 2007
    Date of Patent: March 1, 2011
    Assignee: The Procter & Gamble Company
    Inventors: Thomas Alexander Horn, Mark James Kline, Kazuhiko Masuda, Hisashi Morimoto
  • Patent number: 7789870
    Abstract: A fastening system includes an engaging component and a receiving component. The engaging component has a plurality of engaging elements capable of engaging the receiving component. The receiving component includes a nonwoven fabric having composite fibers, an embossed section, and a non-embossed section. The composite fibers are bonded together in the embossed sections. The composite fibers include a first propylene polymer and a second propylene polymer, wherein the first and second propylene polymers extend continually in a longitudinal direction and are arranged such that the second propylene polymer is associated with the first propylene polymer such that the composite fiber forms a crimp therein. The embossed sections have a plurality of zigzag unit patterns arranged in a machine direction which have a ratio of W1/W2 in the range of about 0.5 to about 2.0.
    Type: Grant
    Filed: February 23, 2007
    Date of Patent: September 7, 2010
    Assignee: The Procter & Gamble Company
    Inventors: Thomas Alexander Horn, Mark James Kline, Kazuhiko Masuda, Hisashi Morimoto
  • Publication number: 20100163154
    Abstract: Intended is to eliminate failure in detecting the spliced portion of base paper sheet and malfunction of the detector in the corrugator line of corrugated cardboard. Also intended is to realize automated detection means for detecting the spliced portion improved in detection accuracy.
    Type: Application
    Filed: October 22, 2008
    Publication date: July 1, 2010
    Inventor: Kazuhiko Masuda
  • Publication number: 20100105273
    Abstract: An object of the present invention is to develop a non-woven fabric laminate that is excellent in stretchability, flexibility, and bulkiness, and that is less sticky and is suitable for a mechanical fastening female material. The non-woven fabric laminate in accordance with the present invention comprises a mixed fiber spunbonded non-woven fabric and a non-woven fabric comprising a crimped fiber that is laminated on at least one face of the mixed fiber spunbonded non-woven fabric, which comprises a long fiber of a thermoplastic elastomer (A) in the range of 10 to 90% by weight and a long fiber of a thermoplastic resin (B) in the range of 90 to 10% by weight (where (A)+(B)=100% by weight). The non-woven fabric laminate can be suitably used for a sanitary material and other materials. More specifically, there can be mentioned for instance an absorbent article such as a disposable diaper and a menstrual sanitary product as a sanitary material.
    Type: Application
    Filed: February 27, 2008
    Publication date: April 29, 2010
    Applicant: MITSUI CHEMICALS, INC.
    Inventors: Shigeyuki Motomura, Kenichi Suzuki, Kazuhiko Masuda, Hisashi Morimoto, Naosuke Kunimoto
  • Publication number: 20080208157
    Abstract: A fastening system includes an engaging component and a receiving component. The engaging component has a plurality of engaging elements capable of engaging the receiving component. The receiving component includes a nonwoven fabric having composite fibers, an embossed section, and a non-embossed section. The composite fibers are bonded together in the embossed sections. The composite fibers include a first propylene polymer and a second propylene polymer, wherein the first and second propylene polymers extend continually in a longitudinal direction and are arranged such that the second propylene polymer is associated with the first propylene polymer such that the composite fiber forms a crimp therein. The embossed sections have a plurality of zigzag unit patterns arranged in a machine direction which have a ratio of W1/W2 in the range of about 0.5 to about 2.0.
    Type: Application
    Filed: February 23, 2007
    Publication date: August 28, 2008
    Inventors: Thomas Alexander Horn, Mark James Kline, Kazuhiko Masuda, Hisashi Morimoto
  • Publication number: 20080201919
    Abstract: A mechanical fastening system having an engaging component and a receiving component. The receiving component has a first bond line, a second bond line, a bond zone, and a plurality of consecutive sweep regions. The second bond line is disposed adjacent to the first bond line such that a portion of the second bond line overlaps a portion of the first bond line. The bond zone circumscribes the first bond line and the second bond line. The plurality of consecutive sweep regions are disposed within the bond zone. At least one sweep region includes a portion of both the first bond line and the second bond line, and the remaining sweep regions include at least a portion of the first or the second bond lines. The receiving component has a bond ratio greater than or equal to about 1 and less than or equal to about 20.
    Type: Application
    Filed: February 23, 2007
    Publication date: August 28, 2008
    Inventors: Thomas Alexander Horn, Mark James Kline, Kazuhiko Masuda, Hisashi Morimoto
  • Publication number: 20070275622
    Abstract: A nonwoven web is provided. The nonwoven web contains a side-by-side composite fiber having crimps. The composite fiber contains first and second propylene polymers. The nonwoven web contains a bonded portion that contains a bonding pattern containing zigzag unit patterns. The zigzag unit patterns are continuous and substantially parallel with a first direction and are disposed in a second direction at predetermined intervals. A triangle formed by adjacent three contact points of a first diagonal line and a second diagonal line of the unit pattern contains a part of the unit pattern that is adjacent to the triangle in the second direction.
    Type: Application
    Filed: February 23, 2007
    Publication date: November 29, 2007
    Applicant: MITSUI CHEMICALS, INC.
    Inventors: Kazuhiko Masuda, Hisashi Morimoto, Thomas Horn, Mark Kline