Patents by Inventor Kazuhiko Nakazato
Kazuhiko Nakazato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11904379Abstract: An object of the present invention is to propose a device capable of automatically insetting a tube into a bending die instead of doing so manually, even if the shape of a product exceeds two meters in length, the device comprising a bending die having a tube insetting portion, and a traveling body that includes a guide mechanism guiding a tube to an upper portion of the tube insetting portion, an auxiliary guide mechanism keeping the tube in the upper portion of the tube insetting portion, a insetting roll insetting the tube in the tube insetting portion, a pair of drive wheels rolling along lower rails, and a drive mechanism, wherein the traveling body moves and insets a tube into the bending die while having the auxiliary guide mechanism and the drive wheels grip the bending die.Type: GrantFiled: October 9, 2018Date of Patent: February 20, 2024Assignee: SANOH INDUSTRIAL CO., LTD.Inventors: Jining Liu, Kazuhiko Nakazato, Takaaki Habu, Kazuyuki Haraga
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Publication number: 20230294169Abstract: An object of the present invention is to propose a bending die capable of creating a product without causing buckling, even if the shape of the product is long or bent freely in three-dimensional space. The bending die according to the present invention is a bending die having a smooth shape formed by virtually and continuously moving, in three-dimensional space, a profile including a substantially circular-shaped first closed curve having a recess portion, wherein an opening width b of the recess portion is shorter than a groove width a of the recess portion, a tube insetting portion is formed by the recess portion, and the smooth shape is realized and created in real space using a three-dimensional printing technique.Type: ApplicationFiled: May 26, 2023Publication date: September 21, 2023Inventors: Jining LIU, Kazuhiko NAKAZATO, Takaaki HABU
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Patent number: 11465190Abstract: An object of the present invention is to provide a bending die that has a simple configuration and is capable of bending a rod-shaped body in a three-dimensional XYZ direction quickly and reliably, the bending die comprising a pair of forming dies clamped in a Z direction, wherein the forming dies have, respectively, rod-shaped body-forming recess portions, and rod-shaped body guide portions for guiding a rod-shaped body to the rod-shaped body-forming recess portions, the rod-shaped body-forming recess portions are each formed into a shape with a semicircular cross section that defines, between the forming dies when clamping the forming dies, a long, cylindrical cavity for forming the rod-shaped body bent in a three-dimensional XYZ direction, and the rod-shaped body guide portions are each formed into a V-shape that spreads outward from both sides of each of the rod-shaped body-forming recess portions having a semicircular cross section.Type: GrantFiled: September 25, 2018Date of Patent: October 11, 2022Assignee: SANOH INDUSTRIAL CO., LTD.Inventors: Guang Ping Lan, Kazuhiko Nakazato
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Publication number: 20220288840Abstract: An object is to provide a thermoplastic tube bending method that suppresses springback after the processing by a highly safe and short bending step. The thermoplastic tube bending method includes a step S1 of preheating the thermoplastic tube, a step S2 of bending the preheated thermoplastic tube by using a forming mold, and a step S3 of forming the bent thermoplastic tube by temperature control of an electric heater provided to the forming mold.Type: ApplicationFiled: April 6, 2020Publication date: September 15, 2022Inventors: Guang Ping LAN, Kazuhiko NAKAZATO, Takaaki HABU, Kazuki YASURAOKA
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Patent number: 11009169Abstract: A metal pipe including a curved portion produced by bending in which a plurality of non-bending surfaces and a plurality of bent portions at which the non-bending surfaces are connected in a bending manner are provided on a circumferential surface on an inside of a center of a curvature side of the curved portion is provided.Type: GrantFiled: November 11, 2015Date of Patent: May 18, 2021Assignee: SANOH INDUSTRIAL CO., LTD.Inventors: Norio Kobayashi, Kazuhiko Nakazato
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Patent number: 10953476Abstract: A chuck device that allows easy attachment of a clamping target component and can provide powerful and highly reliable clamping includes a main body including a metal core part and an annular space coaxial with and formed around the metal core part; a rubber elastic body fitted in the annular space of the main body such that there is a pressure chamber between a circumferential wall that defines the annular space and the rubber elastic body, and a clearance for allowing a tubular clamping target component to be inserted between the rubber elastic body and the metal core part; and a passage for introducing a fluid to the pressure chamber, wherein the rubber elastic body is deformed to expand toward the metal core part by a pressure of a fluid introduced to the pressure chamber via the passage so that a tubular clamping target component that is attached to the metal core part is clamped by the metal core part and the rubber elastic body that has deformed to expand.Type: GrantFiled: April 4, 2018Date of Patent: March 23, 2021Assignee: SANOH INDUSTRIAL CO., LTD.Inventors: Jining Liu, Kazuhiko Nakazato
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Publication number: 20200368801Abstract: An object of the present invention is to propose a device capable of automatically insetting a tube into a bending die instead of doing so manually, even if the shape of a product exceeds two meters in length, the device comprising a bending die having a tube insetting portion, and a traveling body that includes a guide mechanism guiding a tube to an upper portion of the tube insetting portion, an auxiliary guide mechanism keeping the tube in the upper portion of the tube insetting portion, a insetting roll insetting the tube in the tube insetting portion, a pair of drive wheels rolling along lower rails, and a drive mechanism, wherein the traveling body moves and insets a tube into the bending die while having the auxiliary guide mechanism and the drive wheels grip the bending die.Type: ApplicationFiled: October 9, 2018Publication date: November 26, 2020Inventors: Jining LIU, Kazuhiko NAKAZATO, Takaaki HABU, Kazuyuki HARAGA
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Publication number: 20200361134Abstract: An object of the present invention is to propose a bending die capable of creating a product without causing buckling, even if the shape of the product is long or bent freely in three-dimensional space. The bending die according to the present invention is a bending die having a smooth shape formed by virtually and continuously moving, in three-dimensional space, a profile including a substantially circular-shaped first closed curve having a recess portion, wherein an opening width b of the recess portion is shorter than a groove width a of the recess portion, a tube insetting portion is formed by the recess portion, and the smooth shape is realized and created in real space using a three-dimensional printing technique.Type: ApplicationFiled: October 10, 2018Publication date: November 19, 2020Inventors: Jining LIU, Kazuhiko NAKAZATO, Takaaki HABU
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Publication number: 20200346266Abstract: An object of the present invention is to provide a bending die that has a simple configuration and is capable of bending a rod-shaped body in a three-dimensional XYZ direction quickly and reliably, the bending die comprising a pair of forming dies clamped in a Z direction, wherein the forming dies have, respectively, rod-shaped body-forming recess portions, and rod-shaped body guide portions for guiding a rod-shaped body to the rod-shaped body-forming recess portions, the rod-shaped body-forming recess portions are each formed into a shape with a semicircular cross section that defines, between the forming dies when clamping the forming dies, a long, cylindrical cavity for forming the rod-shaped body bent in a three-dimensional XYZ direction, and the rod-shaped body guide portions are each formed into a V-shape that spreads outward from both sides of each of the rod-shaped body-forming recess portions having a semicircular cross section.Type: ApplicationFiled: September 25, 2018Publication date: November 5, 2020Inventors: Guang Ping LAN, Kazuhiko NAKAZATO
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Patent number: 10821656Abstract: A pipe end processing device includes a female die and a male die. The female die has a through hole with one side thereof being radially increased, the through hole having the molding surface for forming the protrusion formed on an inner circumference on the one side of the through hole. The male die includes a metal core passed through the through hole of the female die and configured to be axially moved, and a tubular elastic body fitted on one end part of the metal core and protruding from the one side of the female die. The tubular elastic body is configured to be axially compressed by a movement of the metal core to radially expand by deformation thereby to press the surface to be processed of the pipe against the molding surface of the female die.Type: GrantFiled: April 23, 2018Date of Patent: November 3, 2020Assignee: SANOH INDUSTRIAL CO., LTD.Inventors: Jining Liu, Kazuhiko Nakazato
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Publication number: 20200331053Abstract: An object of the present invention is to provide a bending die that has a simple configuration and is capable of bending a rod-shaped body in a three-dimensional XYZ direction quickly and reliably. The bending die includes XY-plane forming dies that are to be clamped in an X direction to bend the rod-shaped body in an XY plane, and Z-direction forming dies that are to be clamped in a Z direction to bend the rod-shaped body in the Z direction, wherein when both the XY-plane forming dies and the Z-direction forming dies are clamped, a cavity that forms the rod-shaped body bent in the three-dimensional XYZ direction is defined therebetween.Type: ApplicationFiled: September 20, 2018Publication date: October 22, 2020Inventors: Guang Ping LAN, Kazuhiko NAKAZATO
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Publication number: 20200061902Abstract: A pipe end processing device includes a female die and a male die. The female die has a through hole with one side thereof being radially increased, the through hole having the molding surface for forming the protrusion formed on an inner circumference on the one side of the through hole. The male die includes a metal core passed through the through hole of the female die and configured to be axially moved, and a tubular elastic body fitted on one end part of the metal core and protruding from the one side of the female die. The tubular elastic body is configured to be axially compressed by a movement of the metal core to radially expand by deformation thereby to press the surface to be processed of the pipe against the molding surface of the female die.Type: ApplicationFiled: April 23, 2018Publication date: February 27, 2020Inventors: Jining LIU, Kazuhiko NAKAZATO
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Publication number: 20200061719Abstract: A chuck device that allows easy attachment of a clamping target component and can provide powerful and highly reliable clamping includes a main body including a metal core part and an annular space coaxial with and formed around the metal core part; a rubber elastic body fitted in the annular space of the main body such that there is a pressure chamber between a circumferential wall that defines the annular space and the rubber elastic body, and a clearance for allowing a tubular clamping target component to be inserted between the rubber elastic body and the metal core part; and a passage for introducing a fluid to the pressure chamber, wherein the rubber elastic body is deformed to expand toward the metal core part by a pressure of a fluid introduced to the pressure chamber via the passage so that a tubular clamping target component that is attached to the metal core part is clamped by the metal core part and the rubber elastic body that has deformed to expand.Type: ApplicationFiled: April 4, 2018Publication date: February 27, 2020Inventors: Jining LIU, Kazuhiko NAKAZATO
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Publication number: 20170370515Abstract: A metal pipe including a curved portion produced by bending in which a plurality of non-bending surfaces and a plurality of bent portions at which the non-bending surfaces are connected in a bending manner are provided on a circumferential surface on an inside being a curvature center side of the curved portion. With this pipe, a good appearance can be maintained, and stagnation and resistance of a flow of a fluid can be reduced on the inner surface side of the pipe where the fluid flows.Type: ApplicationFiled: November 11, 2015Publication date: December 28, 2017Inventors: Norio KOBAYASHI, Kazuhiko NAKAZATO
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Patent number: 8857233Abstract: An object of the invention is to provide a compact and inexpensive pipe bending processing apparatus.Type: GrantFiled: March 9, 2011Date of Patent: October 14, 2014Assignee: Sanoh Industrial Co., Ltd.Inventors: Kazuhiko Nakazato, Yoshiaki Amasaki, Kazuhiro Nagaoka
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Publication number: 20130047691Abstract: An object of the invention is to provide a compact and inexpensive pipe bending processing apparatus.Type: ApplicationFiled: March 9, 2011Publication date: February 28, 2013Applicant: SANOH INDUSTRIAL CO., LTD.Inventors: Kazuhiko Nakazato, Yoshiaki Amasaki, Kazuhiro Nagaoka
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Patent number: 7171835Abstract: A bending apparatus which can bend pipes and obtain as small curvature as possible without flattening or buckling easily occurring in the bending region. The bending apparatus comprises a bending die for a pipe, a clamping die which rotates together with the bending die while clamping the pipe, a pressure die which hold down the pipe, and a metal core which is inserted into the pipe and maintains the shape of the bending region, wherein the metal core is a spherical metal core rotatably supported by an arch shaped arm on the leading end of a core holder.Type: GrantFiled: August 29, 2005Date of Patent: February 6, 2007Assignee: Sanoh Industrial Co., Ltd.Inventor: Kazuhiko Nakazato
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Patent number: 7150172Abstract: A burring device is provided which can efficiently perform continuous burring. The burring device has a work holder which has a burring hole and which holds a work object, a pusher rod which rotatably supports the base end of a metal core which has a processing part on the tip end thereof, and a guide rod which is positioned to the front of the extended axis of the pusher rod and which has a guide surface on the tip end thereof which guides the tip end of the metal core towards the burring hole of the holder.Type: GrantFiled: May 13, 2005Date of Patent: December 19, 2006Assignee: Sanoh Industrial Co., Ltd.Inventor: Kazuhiko Nakazato
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Patent number: 7131313Abstract: A method where an inside mandrel is inserted into the inner pipe of the multi-layered pipe, a tubular outside mandrel is inserted into the annular space between the inner pipe and outer pipe, the multi-layered pipe is clamped to a bending die by a clamping die, the multi-layered pipe is held at the rear of a bending portion of the multi-layered pipe by a pressure die and a crease-removing die, and the multi-layered pipe is bent by causing the clamping die to revolve around the bending die. An annular outside mandrel having at least three slits formed in the distal end thereof along generating lines is used as the outside mandrel, and the clamping die is caused to revolve around the bending die with the outside mandrel and inside mandrel protruding toward the distal end of the mutli-layered pipe from a bending start point.Type: GrantFiled: August 20, 2003Date of Patent: November 7, 2006Assignee: Sanoh Industrial Co., Ltd.Inventor: Kazuhiko Nakazato
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Patent number: 7127928Abstract: A core bar for bending of a pipe and a method of bending of a pipe are provided whereby collapse of the pipe can be prevented and bending can be automated at low cost. Ends of the respective core bar portions are formed such that, when the ends of the two cylindrical core bar portions are engaged telescopically, and one core bar portion is bent at a desired angle with respect to the other core bar portion, the outside circumferential surface of the bending region that is formed by these core bar portions becomes a curved surface along the generating line.Type: GrantFiled: May 27, 2004Date of Patent: October 31, 2006Assignee: Sanoh Industrial Co., Ltd.Inventor: Kazuhiko Nakazato