Patents by Inventor Kazuhiro Sakurai
Kazuhiro Sakurai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6997142Abstract: An internal combustion engine in accordance with one aspect of the invention is characterized by comprising a combustion chamber, a reformer, and a control portion. A predetermined fuel component is burnt in the combustion chamber. The reformer has a reforming catalyst, and that produces a reformed gas which contains the fuel component obtained by reforming a mixture of fuel and air and which supplied to the combustion chamber. The control portion sets an air-fuel ratio of the mixture in the reformer such that a reforming efficiency of the reformer is held within a predetermined range, and sets an amount of the mixture supplied to the reformer such that an actual output torque of the internal combustion engine coincides with a target torque.Type: GrantFiled: January 15, 2004Date of Patent: February 14, 2006Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazuhiro Wakao, Kazuhiro Sakurai, Takaaki Itou, Hiroki Ichinose
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Publication number: 20050160671Abstract: A fuel reforming apparatus for reforming a mixture of fuel and gas containing oxygen includes an air-fuel mixing chamber into which fuel and air are supplied in such a manner that the fuel and the air are mixed with each other; a reforming reaction chamber which is provided downstream of the air-fuel mixing chamber, and which includes a reforming catalyst for reforming the mixture; and a mixture flow chamber which is provided between the air-fuel mixing chamber and the reforming reaction chamber. The cross sectional area of an outlet of the air-fuel mixing chamber is smaller than the cross sectional area of an inlet of the reforming reaction chamber. An inner wall surface of the mixture flow chamber is formed such that the outlet of the air-fuel mixing chamber is smoothly continuous with the inlet of the reforming reaction chamber.Type: ApplicationFiled: October 1, 2004Publication date: July 28, 2005Applicant: Toyota Jidosha Kabushiki KaishaInventors: Kazuhiro Wakao, Kazuhiro Sakurai, Keiso Takeda
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Publication number: 20050087437Abstract: A fuel reforming device for reforming an air-fuel mixture includes a mixing chamber to which fuel and air are introduced and which is composed such that an air-fuel mixture flows upward; a reforming reaction chamber which is arranged downstream of the mixing chamber and which includes a reforming catalyst that reforms the air-fuel mixture; an inclined surface for recovering the fuel which has not reached the inside of the reforming reaction chamber; and a fuel recovery pipe and a fuel recovery pump which are used for re-introducing unvaporized fuel and the like collected by the inclined surface to the mixing chamber.Type: ApplicationFiled: October 1, 2004Publication date: April 28, 2005Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazuhiro Sakurai, Kazuhiro Wakao
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Publication number: 20050051113Abstract: The internal combustion engine includes a reformer for reforming a fuel air mixture of a predetermined fuel and air to produce a reformed fuel, a bypass pipe for supplying air to the reformer, an on-off valve provided in the bypass pipe, and an ECU. The ECU makes the on-off valve open to start a fuel reforming operation in the reformer when a pressure at a position downstream of the on-off valve is lower than a pressure at a position upstream of the on-off valve.Type: ApplicationFiled: August 13, 2004Publication date: March 10, 2005Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazuhiro Wakao, Kazuhiro Sakurai
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Publication number: 20050053531Abstract: A fuel reforming apparatus includes a reforming reaction section in which a reforming catalyst is disposed, and a reformed fuel distribution chamber. A fuel air mixture of a hydrocarbon fuel and air is reformed in the reforming reaction section. The reformed fuel is supplied from the reformed fuel distribution chamber to chambers of the engine. The adsorbent member is disposed between the reforming reaction section and the reformed fuel distribution chamber. The adsorbent member captures a non-reformed fuel.Type: ApplicationFiled: August 13, 2004Publication date: March 10, 2005Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazuhiro Sakurai, Kazuhiro Wakao, Tetsuzou Tsuchiya
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Publication number: 20050045118Abstract: An internal combustion engine includes a reformer for reforming a fuel air mixture to produce a reformed gas, a crank angle sensor for detecting a rotational speed of the engine, and an ECU. The ECU obtains a difference of an actual rotational speed from a target rotational speed of the engine during an idling thereof based on a signal from the crank angle sensor. When the difference thus obtained exceeds a predetermined threshold value, the ECU determines that a reforming catalyst of the reformer has deteriorated or there is any abnormality in the reformer.Type: ApplicationFiled: August 5, 2004Publication date: March 3, 2005Applicant: TOYOTA JIDOSHA KABUSHKIKI KAISHAInventors: Kazuhiro Wakao, Kazuhiro Sakurai
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Publication number: 20040205998Abstract: According to an apparatus and method for determining degradation of a reforming catalyst degradation which reforms a mixture of air and fuel, in a reformer that supplies a reformate gas to an engine of a vehicle, a temperature sensor detects a temperature of a reforming reaction portion in which is provided a reforming catalyst. An ECU then determines the extent of degradation of the reforming catalyst based on the temperature detected by the temperature sensor.Type: ApplicationFiled: April 5, 2004Publication date: October 21, 2004Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazuhiro Wakao, Kazuhiro Sakurai, Takaaki Itou, Hiroki Ichinose
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Patent number: 6797517Abstract: It is an object of the present invention to contribute to prevention of worsening an exhaust gas emission at the time of cold starting up of an internal combustion engine by providing a technology for accurately determining the degradation of an exhaust gas purifying catalyst provided in an exhaust passage of the internal combustion engine, specifically, the degradation of a low temperature activation capability of the exhaust gas purifying catalyst.Type: GrantFiled: April 28, 2000Date of Patent: September 28, 2004Assignee: Toyota Jidosha Kabushiki KaishaInventors: Koichi Hoshi, Kazuhiro Sakurai, Takashi Watanabe
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Publication number: 20040144337Abstract: An internal combustion engine in accordance with one aspect of the invention is characterized by comprising a combustion chamber, a reformer, and a control portion. A predetermined fuel component is burnt in the combustion chamber. The reformer has a reforming catalyst, and that produces a reformed gas which contains the fuel component obtained by reforming a mixture of fuel and air and which supplied to the combustion chamber. The control portion sets an air-fuel ratio of the mixture in the reformer such that a reforming efficiency of the reformer is held within a predetermined range, and sets an amount of the mixture supplied to the reformer such that an actual output torque of the internal combustion engine coincides with a target torque.Type: ApplicationFiled: January 15, 2004Publication date: July 29, 2004Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazuhiro Wakao, Kazuhiro Sakurai, Takaaki Itou, Hiroki Ichinose
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Patent number: 6743955Abstract: Methods for continuously producing 2,3-dichloro-1-propanol (2,3-DCH) and epichlorohydrin in high yields and in a stabel manner for a long time are disclosed. In a method where allyl alcohol is chorinated in a hyrochloric acid solution and the reaction solution is introduced into a degassing tower to release hydrogen chloride and 2,3-DCH is obtained from the remaining solution, the concentraton of chlorine in the reaction mixture to be introduced into the degassing tower is maintaining to 0.015 g/ml or less and/or the partial pressure of chlorine gas in the reactor immediately before the degassing tower to 0.08 MPa or less, by monitoring and/or the partial pressure of chlorine gas in the reactor immediately before the degassing tower to 0.Type: GrantFiled: December 16, 2002Date of Patent: June 1, 2004Assignee: Showa Denko K.K.Inventors: Toshitaka Hiro, Kazuhiro Sakurai
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Publication number: 20030149311Abstract: Methods for continuously producing 2,3-dichloro-1-propanol (2,3-DCH) and epichlorohydrin in high yields and in a stabel manner for a long time are disclosed. In a method where allyl alcohol is chorinated in a hyrochloric acid solution and the reaction solution is introduced into a degassing tower to release hydrogen chloride and 2,3-DCH is obtained from the remaining solution, the concentraton of chlorine in the reaction mixture to be introduced into the degassing tower is maintaining to 0.015 g/ml or less and/or the partial pressure of chlorine gas in the reactor immediately before the degassing tower to 0.08 MPa or less, by monitoring and/or the partial pressure of chlorine gas in the reactor immediately before the degassing tower to 0.Type: ApplicationFiled: December 16, 2002Publication date: August 7, 2003Inventors: Toshitaka Hiro, Kazuhiro Sakurai
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Patent number: 6397586Abstract: An emission control apparatus for an internal combustion engine has a bypass passage bypassing a portion of a main exhaust passage located upstream of an exhaust gas-purifying catalyst device, an adsorbent provided in the bypass passage, a passage switching device for switching between flow of exhaust gas to the bypass passage and flow of exhaust gas to the main exhaust passage, and a bypass flow control device for adjusting a flow that occurs through the bypass passage when the unburned gas component is desorbed (released) from the adsorbent so that the flow through the bypass passage becomes equal to or less than a predetermined flow and assumes a proportion that is equal to or less than a predetermined proportion relative to the flow through the main exhaust passage.Type: GrantFiled: December 3, 1999Date of Patent: June 4, 2002Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazuhiro Sakurai, Takashi Watanabe
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Patent number: 6370872Abstract: It is an object of the present invention to effectively utilize the performance of an adsorbent by providing an art for controlling flow of exhaust gas to the adsorbent in accordance with a mode in which unburnt fuel components discharged from an internal combustion engine reach the adsorbent or a mode in which the unburnt fuel components adsorbed by the adsorbent are desorbed therefrom.Type: GrantFiled: May 25, 2000Date of Patent: April 16, 2002Assignee: Toyota Jidosha Kabushiki KaishaInventors: Takashi Watanabe, Koichi Hoshi, Kazuhiro Sakurai
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Patent number: 6321530Abstract: A hybrid vehicle driven using power from an internal combustion engine and power from an auxiliary power source, includes an exhaust gas purification catalyst disposed in an exhaust passage of the engine. The catalyst stores oxygen and a power controller causes the engine to discharge exhaust gas including excess oxygen and causes the auxiliary power source to assist the engine in driving the vehicle when oxygen is to be stored in the exhaust gas purification catalyst. It is possible to supply the catalyst with exhaust gas containing excess oxygen while inhibiting the driveability from being adversely affected.Type: GrantFiled: April 12, 2000Date of Patent: November 27, 2001Assignee: Toyota Jidosha Kabushiki KaishaInventors: Koichi Hoshi, Kazuhiro Sakurai, Takashi Watanabe
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Patent number: 6321533Abstract: A hydrocarbon adsorption apparatus is provided in an exhaust passage of an internal combustion engine. The hydrocarbon adsorption apparatus is equipped with a main passage, a switching valve for opening and closing the main passage, and a bypass passage for bypassing the main passage. The switching valve is coupled to a diaphragm of a diaphragm mechanism. A variable chamber in the diaphragm mechanism is connected to an intake manifold through a negative pressure feed line and a vacuum switching valve. When the vacuum switching valve is turned on, a negative pressure is supplied to the variable pressure chamber so that the diaphragm is deflected. In response to the deflection of the diaphragm, the switching valve is closed. The state of the switching valve is judged based on a tendency of changes in pressure of the negative pressure feed line when the vacuum switching valve is turned on.Type: GrantFiled: May 23, 2000Date of Patent: November 27, 2001Assignee: Toyota Jidosha Kabushiki KaishaInventors: Takashi Watanabe, Koichi Hoshi, Kazuhiro Sakurai
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Patent number: 6147023Abstract: An HC-adsorbent capable of adsorbing various kinds of hydrocarbon including lower and higher hydrocarbon, of which the adsorbable amount per unit volume is large, and which exhibits excellent durability at elevated temperatures. The HC-adsorbent is composed of a first zeolite of ZSM-5 of which the silica/alumina (SiO.sub.2 /Al.sub.2 O.sub.3) mole-ratio is 500 or more, and a second zeolite of Y-type zeolite of which the silica/alumina (SiO.sub.2 /Al.sub.2 O.sub.3) mole-ratio is 200 or more. The second zeolite mainly adsorbs higher hydrocarbon while the first zeolite mainly adsorbs lower hydrocarbon, thus enabling adsorption of many kinds of hydrocarbon.Type: GrantFiled: October 22, 1998Date of Patent: November 14, 2000Assignee: Toyota Jidosha Kabushiki KaishaInventors: Hiroshi Hirayama, Takaaki Kanazawa, Kazuhiro Sakurai
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Patent number: 6128898Abstract: Disclosed is a technology of diagnosing an exhaust gas purifying apparatus about a fault in its temperature control function of controlling a temperature of an exhaust gas purifying catalyst. The exhaust gas purifying apparatus for an internal combustion engine includes the exhaust gas purifying catalyst, and a temperature control means for controlling the temperature of this exhaust gas purifying catalyst. The exhaust gas purifying apparatus is judged to be faulted, wherein at least one of a state of the temperature control means and a state of the exhaust gas purifying catalyst serves as a parameter.Type: GrantFiled: November 10, 1998Date of Patent: October 10, 2000Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazuhiro Sakurai, Takaaki Itou, Yukio Kinugasa, Koichi Hoshi, Koichi Takeuti
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Patent number: 6060699Abstract: An electrode for connecting an external electric wire to a body heated to a high temperature includes a high temperature side electrode made of a conductor connected to the heated body, and a low temperature side electrode connected at a first end thereof to the high temperature side electrode and at a second end thereof to the external electric wire. The low temperature side electrode is formed of a conductor covered by an insulating material with the conductor of the low temperature side electrode being made of a material having a conduction resistance smaller than that of the conductor of the high temperature side electrode. Thus, as the conductor of the low temperature side electrode has a smaller conduction resistance than the conductor of the high temperature side electrode, an increase in a resistance value is reduced even when the conductor of the low temperature side electrode is extended to lower the temperature at a connection to an external electric wire.Type: GrantFiled: May 13, 1997Date of Patent: May 9, 2000Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazuhiro Sakurai, Hiroshi Hosokawa
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Patent number: 5966931Abstract: In the power supply control system, an electrically heated catalytic converter (EHC) is connected to an alternator output terminal via a switch SW1, and a battery is connected to the alternator via a switch SW2 in parallel with the EHC. A control unit (ECU) for controlling the operation of the switches SW1 and SW2 is provided. When the engine has started, the ECU turns on the SW1 and turns off the SW2 to supply electric power to the EHC directly from the alternator. After the EHC is heated to the activating temperature and starts its catalytic action, the ECU turns on both the switches SW1 and SW2 to supply electric power to the EHC from the battery to maintain the temperature of the EHC. Since the electric power for raising the temperature of the EHC is supplied in the condition where the battery is disconnected from the alternator, the output voltage can be increased to a value higher than a normal output voltage for charging the battery.Type: GrantFiled: September 10, 1997Date of Patent: October 19, 1999Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kouji Yoshizaki, Kazuhiro Sakurai, Masahiko Hibino
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Patent number: 5902557Abstract: In an electrically heated catalyst support, when necessary, reinforcing layers are formed on the inner circumference and the outer circumference of a honeycomb body. On an end surface of the honeycomb body on the downstream side of exhaust gas, there are provided a plurality of insulating ceramic bars on the outer circumferential layer and/or the inner circumferential layer in such a manner that the insulating ceramic bars cross a non-reinforcing layer of the honeycomb body. End portions of the ceramic bars are held on the reinforcing layer by pins or a ring-shaped holding member joined to an external metallic cylinder. Due to the foregoing arrangement, telescoping of the honeycomb body in the direction of gas flow and damage of the metallic foil can be prevented without obstructing the generation of heat when electricity is supplied. Accordingly, durability of the catalyst support can be remarkably enhanced.Type: GrantFiled: April 15, 1997Date of Patent: May 11, 1999Assignees: Nippon Steel Corporation, Toyota Jidosha Kabushiki KaisaInventors: Kouki Yotsuya, Takuzou Kako, Shogo Konya, Yuuji Nakashima, Kouji Yoshizaki, Kazuhiro Sakurai, Masahiko Ogai