Patents by Inventor Kazuki Nakazato

Kazuki Nakazato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10233526
    Abstract: A facility for continuously manufacturing a galvanized steel sheet includes a continuous annealing furnace, a snout, and a galvanization bath. The furnace is divided into a heating zone, a soaking zone, and a cooling zone. The bath is directly connected to the furnace through the snout. The facility has a dewpoint meter and a spray port and a suction port for a furnace gas that are provided in at least one of the zones, gas cyclic paths which connect the spray port and the suction port to a refiner, and a dewpoint meter and a humidification device that are provided in the snout. The gas cyclic paths are separately formed for the respective connected zones. The refiner functions so that a measured value of the dewpoint meter is equal to a target dewpoint, and the humidification device functions so that a measured value of the dewpoint meter in the snout is equal to a target dewpoint for the snout.
    Type: Grant
    Filed: December 4, 2012
    Date of Patent: March 19, 2019
    Assignee: JFE Steel Corporation
    Inventors: Nobuyuki Sato, Kazuki Nakazato, Takamasa Fujii
  • Patent number: 9631250
    Abstract: A steel sheet has a microstructure including ferrite phase: 40% to 60%, bainite phase: 10% to 30%, tempered martensite phase: 20% to 40%, and retained austenite phase: 5% to 20% by volume fraction, and satisfying a condition that a ratio of tempered martensite phase having major axis length ?5 ?m to a total volume fraction of the tempered martensite phase is 80% to 100%.
    Type: Grant
    Filed: February 28, 2013
    Date of Patent: April 25, 2017
    Assignee: JFE Steel Corporation
    Inventors: Hidetaka Kawabe, Takeshi Yokota, Reiko Sugihara, Shigeyuki Aizawa, Kazuki Nakazato
  • Patent number: 9593401
    Abstract: Provided is a vertical annealing furnace, in which a heating zone and a soaking zone are communicated with each other in the upper part of the furnace, in which a part of the furnace other than the communicated parts is separated by a dividing wall, in which part of the furnace gas is suctioned into a refiner having a deoxidation device and a dehumidification device which is placed outside the furnace to decrease the dew point of the gas by removing oxygen and moisture from the gas and such that the resultant gas having a decreased dew point is returned into the furnace, in which a gas suction port into the refiner is located in the lower part of the connection part between the soaking zone and the cooling zone and in which one or more gas suction ports are located in the parts of the heating zone and/or the soaking zone outside of an area within 6 m in the vertical direction and 3 m in the longitudinal direction of the furnace from the steel strip entrance in the lower part of the heating zone.
    Type: Grant
    Filed: May 20, 2013
    Date of Patent: March 14, 2017
    Assignee: JFE Steel Corporation
    Inventors: Hideyuki Takahashi, Nobuyuki Sato, Kazuki Nakazato, Motoki Takada
  • Publication number: 20150315691
    Abstract: A facility for continuously manufacturing a galvanized steel sheet includes a continuous annealing furnace, a snout, and a galvanization bath. The furnace is divided into a heating zone, a soaking zone, and a cooling zone. The bath is directly connected to the furnace through the snout. The facility has a dewpoint meter and a draft port and a suction port for a furnace gas that are provided in at least one of the zones, gas cyclic paths which connect the draft port and the suction port to a refiner, and a dewpoint meter and a humidification device that are provided in the snout. The gas cyclic paths are separately formed for the respective connected zones. The refiner functions so that a measured value of the dewpoint meter is equal to a target dewpoint, and the humidification device functions so that a measured value of the dewpoint meter in the snout is equal to a target dewpoint for the snout.
    Type: Application
    Filed: December 4, 2012
    Publication date: November 5, 2015
    Applicant: JFE STEEL CORPORATION
    Inventors: Nobuyuki Sato, Kazuki Nakazato, Takamasa Fujii
  • Patent number: 9163305
    Abstract: An annealing and manufacturing method of hot-dip galvanized steel strips includes suppression of oxide formation of elements in the steel strips. An annealing furnace includes a heating zone, a soaking zone, and a cooling zone in which a portion of gas is introduced to decrease the gas dew point. A gas suction rate Qo1 in a portion of the cooling zone, a gas suction rate Qo2 in an upper portion and a gas feed rate Qi2 in a lower portion of the soaking zone, a gas feed rate Qi1 in a connection part between the soaking and cooling zones, an atmosphere gas supply rate Qf1 into the cooling zone and its subsequent zone, an atmosphere gas supply rate Qf2 into the soaking zone, an internal volume Vs of the soaking zone, and an average furnace temperature Ts of the soaking zone satisfy relationships including 0.3×Qf1<Qo1.
    Type: Grant
    Filed: December 13, 2011
    Date of Patent: October 20, 2015
    Assignee: JFE STEEL CORPORATION
    Inventors: Hideyuki Takahashi, Nobuyuki Sato, Kazuki Nakazato, Masato Iri
  • Publication number: 20150140217
    Abstract: Provided is a vertical annealing furnace, in which a heating zone and a soaking zone are communicated with each other in the upper part of the furnace, in which a part of the furnace other than the communicated parts is separated by a dividing wall, in which part of the furnace gas is suctioned into a refiner having a deoxidation device and a dehumidification device which is placed outside the furnace to decrease the dew point of the gas by removing oxygen and moisture from the gas and such that the resultant gas having a decreased dew point is returned into the furnace, in which a gas suction port into the refiner is located in the lower part of the connection part between the soaking zone and the cooling zone and in which one or more gas suction ports are located in the parts of the heating zone and/or the soaking zone outside of an area within 6 m in the vertical direction and 3 m in the longitudinal direction of the furnace from the steel strip entrance in the lower part of the heating zone.
    Type: Application
    Filed: May 20, 2013
    Publication date: May 21, 2015
    Applicant: JFE STEEL CORPORATION
    Inventors: Hideyuki Takahashi, Nobuyuki Sato, Kazuki Nakazato, Motoki Takada
  • Publication number: 20150034219
    Abstract: A steel sheet has a microstructure including ferrite phase: 40% to 60%, bainite phase: 10% to 30%, tempered martensite phase: 20% to 40%, and retained austenite phase: 5% to 20% by volume fraction, and satisfying a condition that a ratio of tempered martensite phase having major axis length ?5 ?m to a total volume fraction of the tempered martensite phase is 80% to 100%.
    Type: Application
    Filed: February 28, 2013
    Publication date: February 5, 2015
    Inventors: Hidetaka Kawabe, Takeshi Yokota, Reiko Sugihara, Shigeyuki Aizawa, Kazuki Nakazato
  • Publication number: 20150013716
    Abstract: In a method for prevention of yellowing on a surface of a steel sheet subjected to re-pickling, washing with water and drying after a surface of a continuously annealed steel sheet is pickled to remove Si-containing oxide layer from a surface layer of the steel sheet, the surface of the steel sheet is held at a wet state between the pickling and the re-pickling and between the re-pickling and the washing, and more preferably the washing is carried out with water having an iron ion concentration decreased to not more than 20 g/L, whereby the yellowing on the surface of the steel sheet after the pickling is prevented. Thus, cold rolled steel sheets being excellent in not only the appearance quality but also the phosphatability and corrosion resistance after painting are manufactured stably.
    Type: Application
    Filed: January 16, 2013
    Publication date: January 15, 2015
    Inventors: Hiroyuki Masuoka, Satoru Ando, Shigeyuki Aizawa, Kazuki Nakazato, Shoichiro Taira
  • Publication number: 20130273251
    Abstract: An annealing and manufacturing method of hot-dip galvanized steel strips includes suppression of oxide formation of elements in the steel strips. An annealing furnace includes a heating zone, a soaking zone, and a cooling zone in which a portion of gas is introduced to decrease the gas dew point. A gas suction rate Qo1 in a portion of the cooling zone, a gas suction rate Qo2 in an upper portion and a gas feed rate Qi2 in a lower portion of the soaking zone, a gas feed rate Qi1 in a connection part between the soaking and cooling zones, an atmosphere gas supply rate Qf1 into the cooling zone and its subsequent zone, an atmosphere gas supply rate Qf2 into the soaking zone, an internal volume Vs of the soaking zone, and an average furnace temperature Ts of the soaking zone satisfy relationships including 0.3×Qf1<Qo1.
    Type: Application
    Filed: December 13, 2011
    Publication date: October 17, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Hideyuki Takahashi, Nobuyuki Sato, Kazuki Nakazato, Masato Iri