Patents by Inventor Kazuki Okuno

Kazuki Okuno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9514894
    Abstract: An electrode active material for capacitors contains a porous carbon material. The porous carbon material has a BET specific surface area of 800 m2/g or more. An X-ray diffraction image of the porous carbon material with CuK? rays has a peak Pk at 2?=40° to 50°, and the peak Pk includes a component of a peak Pd111 attributed to a (111) plane of diamond crystals. When the X-ray diffraction image has a peak PG002 attributed to a (002) plane of graphite, a ratio of an intensity IG002 of PG002 to an intensity Ik of Pk (IG002/Ik) is 3.0 or less.
    Type: Grant
    Filed: September 12, 2013
    Date of Patent: December 6, 2016
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kazuki Okuno, Masatoshi Majima, Shinji Ishikawa
  • Publication number: 20160343519
    Abstract: Provided is a conductive resin molded body that has a three-dimensional network structure and is suitable for producing an aluminum porous body in which the water adsorption amount is small. The conductive resin molded body includes a resin molded body having a three-dimensional network structure and a conductive layer at least containing carbon black and carboxymethylcellulose on the surface of the skeleton of the resin molded body. The conductive layer is preferably formed by applying a carbon coating material at least containing carbon black, carboxymethylcellulose, and water to the surface of the skeleton of the resin molded body and subsequently drying the carbon coating material; and the carbon coating material preferably has a viscosity of 100 mPa·s or more and 600 mPa·s or less.
    Type: Application
    Filed: December 18, 2014
    Publication date: November 24, 2016
    Inventors: Koutarou KIMURA, Akihisa HOSOE, Junichi NISHIMURA, Kazuki OKUNO, Kengo GOTO, Hideaki SAKAIDA, Junichi MOTOMURA
  • Publication number: 20160336118
    Abstract: A positive electrode for a lithium ion capacitor includes a positive electrode current collector with a three-dimensional network structure and a positive electrode mixture which contains a positive electrode active material and with which the positive electrode current collector is filled. The positive electrode current collector contains aluminum or an aluminum alloy. The positive electrode active material contains a porous carbon material that reversibly carries at least an anion. The positive electrode has an active material density of 350 to 1000 mg/cm3.
    Type: Application
    Filed: January 8, 2015
    Publication date: November 17, 2016
    Inventors: Masatoshi Majima, Kazuki Okuno, Mitsuyasu Ogawa, Mitsuyasu Ueda, Tomoharu Takeyama, Kenji Takahashi
  • Publication number: 20160329157
    Abstract: An alkali metal ion capacitor includes a positive electrode; a negative electrode; a separator disposed between the positive electrode and the negative electrode; and an electrolyte containing alkali metal ions and anions, wherein the separator has a thickness of 10 ?m or less, the positive electrode includes a positive electrode current collector having a three-dimensional mesh-like metal skeleton and a positive electrode active material held on the positive electrode current collector, the negative electrode includes a negative electrode current collector having a three-dimensional mesh-like metal skeleton and a negative electrode active material held on the negative electrode current collector, the positive electrode has a maximum surface roughness Rz1 of 35 ?m or less and the negative electrode has a maximum surface roughness Rz2 of 35 ?m or less.
    Type: Application
    Filed: December 24, 2014
    Publication date: November 10, 2016
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Tomoharu Takeyama, Masatoshi Majima, Mitsuyasu Ogawa, Mitsuyasu Ueda, Kazuki Okuno, Kenji Takahashi
  • Patent number: 9484570
    Abstract: It is an object of the present invention to provide a method for producing an electrode for an electrochemical element, which can easily adjust a capacity and can produce the electrochemical element at low cost. The method for producing an electrode for an electrochemical element of the present invention includes a thickness adjustment step of compressing an aluminum porous body having continuous pores to adjust the thickness of the aluminum porous body to a predetermined thickness, and a filling step of filling the aluminum porous body, the thickness of which is adjusted, with an active material.
    Type: Grant
    Filed: August 16, 2013
    Date of Patent: November 1, 2016
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC TOYAMA CO., LTD.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Junichi Nishimura, Hideaki Sakaida
  • Publication number: 20160284479
    Abstract: A capacitor includes an electrode group that includes a positive electrode including a positive electrode active material and a porous positive electrode current collector that holds the positive electrode active material, a negative electrode including a negative electrode active material and a porous negative electrode current collector that holds the negative electrode active material, and a first separator disposed between the positive electrode and the negative electrode; a nonaqueous electrolyte having alkali metal ion conductivity; a case that hermetically seals the electrode group and the nonaqueous electrolyte; an alkali metal supply source disposed between the electrode group and the case; and a second separator disposed between the electrode group and the alkali metal supply source. At least the negative electrode contains an alkali metal introduced by pre-doping using the alkali metal supply source. The second separator has a thickness of 5 to 60 ?m.
    Type: Application
    Filed: October 24, 2014
    Publication date: September 29, 2016
    Inventors: Kazuki Okuno, Masatoshi Majima, Mitsuyasu Ueda
  • Publication number: 20160284482
    Abstract: It is an object of the present invention to provide a current collector including an aluminum porous body suitable for an electrode for a nonaqueous electrolyte battery and an electrode for a capacitor electrode, and an electrode using the current collector. In the three-dimensional network aluminum porous body for a current collector of the present invention, when a sheet-shaped three-dimensional aluminum porous body is divided in the width direction into a central region and two end regions with the central region situated therebetween, the weight per unit area of aluminum in the aluminum porous body at the two end regions is larger than the weight per unit area of aluminum in the aluminum porous body at the central region.
    Type: Application
    Filed: June 6, 2016
    Publication date: September 29, 2016
    Inventors: Akihisa HOSOE, Kazuki OKUNO, Hajime OTA, Koutarou KIMURA, Kengo GOTO, Hideaki SAKAIDA, Junichi NISHIMURA
  • Publication number: 20160276112
    Abstract: An alkali metal ion capacitor includes a positive electrode containing a positive electrode active material, a negative electrode containing a negative electrode active material, a separator disposed between the positive electrode and the negative electrode, and an electrolyte. The electrolyte contains an alkali metal salt and an ionic liquid. The alkali metal salt is a salt of a first alkali metal ion serving as a first cation and a first anion. The negative electrode active material is pre-doped with a second alkali metal ion until the potential of the negative electrode reaches 0.05 V or less with respect to a second alkali metal. The alkali metal ion capacitor has an upper-limit voltage for charging and discharging of more than 3.8 V.
    Type: Application
    Filed: March 14, 2014
    Publication date: September 22, 2016
    Inventors: Kazuki Okuno, Masatoshi Majima, Mitsuyasu Ueda, Tomoharu Takeyama, Mitsuyasu Ogawa, Kenji Takahashi
  • Publication number: 20160252309
    Abstract: A metal tube including a metal substrate and a metal porous body disposed on at least part of a surface of the metal substrate. The metal tube is obtained by the steps of joining the metal porous body to at least part of the surface of the metal substrate in flat plate form; and forming the metal substrate with the metal porous body joined thereto into a tubular shape.
    Type: Application
    Filed: August 1, 2014
    Publication date: September 1, 2016
    Inventors: Hideaki SAKAIDA, Akihisa HOSOE, Junichi NISHIMURA, Kazuki OKUNO, Koutarou KIMURA, Kengo GOTO, Junichi MOTOMURA
  • Publication number: 20160230299
    Abstract: A drum electrode, which is used for a device configured to plate a surface of a long base material having electrical conductivity with a metal, includes a power feeding layer, an insulating layer which covers a surface of the power feeding layer, and a projecting electrode which projects from the surface of the insulating layer and is electrically connected to the power feeding layer, in which the projecting electrode is provided linearly in the circumferential direction of the drum electrode.
    Type: Application
    Filed: August 5, 2014
    Publication date: August 11, 2016
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Hideaki SAKAIDA, Akihisa HOSOE, Junichi NISHIMURA, Kazuki OKUNO, Koutarou KIMURA, Kengo GOTO
  • Patent number: 9390866
    Abstract: It is an object of the present invention to provide a current collector including an aluminum porous body suitable for an electrode for a nonaqueous electrolyte battery and an electrode for a capacitor electrode, and an electrode using the current collector. In the three-dimensional network aluminum porous body for a current collector of the present invention, when a sheet-shaped three-dimensional aluminum porous body is divided in the width direction into a central region and two end regions with the central region situated therebetween, the weight per unit area of aluminum in the aluminum porous body at the two end regions is larger than the weight per unit area of aluminum in the aluminum porous body at the central region.
    Type: Grant
    Filed: February 14, 2012
    Date of Patent: July 12, 2016
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC TOYAMA CO., LTD.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Hideaki Sakaida, Junichi Nishimura
  • Publication number: 20160156045
    Abstract: An object of the present invention is to inexpensively provide a porous metal body which is usable for an electrode of a fuel cell or the like and which has excellent corrosion resistance. There is provided a porous metal body for a fuel cell, which is a sheet-shaped porous metal body, including at least nickel, tin, and chromium, in which the chromium concentration of at least one surface of the porous metal body is 3% to 50% by mass. In the porous metal body, preferably, the chromium concentration of one surface is higher than the chromium concentration of another surface.
    Type: Application
    Filed: April 9, 2014
    Publication date: June 2, 2016
    Applicants: Sumitomo Electric Industries, Ltd., Sumitomo Electric Toyama Co., Ltd.
    Inventors: Kazuki OKUNO, Tomoyuki AWAZU, Masahiro KATO, Masatoshi MAJIMA, Kengo TSUKAMOTO, Hitoshi TSUCHIDA, Hidetoshi SAITO
  • Publication number: 20160149224
    Abstract: A lithium battery includes a positive electrode, a negative electrode, a separator interposed between the positive electrode and the negative electrode, and a nonaqueous electrolyte, wherein the positive electrode includes a metal positive electrode current collector having a three-dimensional network hollow skeleton and a positive electrode mixture, which is filled in the positive electrode current collector and which contains a positive electrode active material, the thickness of the positive electrode is 0.2 to 5 mm, the nonaqueous electrolyte contains an ionic liquid and a lithium salt, the ionic liquid is a molten salt of a cation and an anion, and the concentration of the lithium salt in the nonaqueous electrolyte is 0.8 to 6.2 mol/L.
    Type: Application
    Filed: April 15, 2014
    Publication date: May 26, 2016
    Inventors: Kazuki OKUNO, Akihisa HOSOE, Junichi NISHIMURA, Koutarou KIMURA, Kengo GOTO, Hideaki SAKAIDA
  • Publication number: 20160138164
    Abstract: Provided is a porous metal body containing at least nickel, tin, and chromium. An example of a method of producing such a porous metal body is a method including a conductive-coating-layer formation step of forming a conductive coating layer containing chromium on a surface of a porous base formed of a resin material; a metal-layer formation step of forming a nickel layer and a tin layer in any order on a surface of the conductive coating layer; a removal step of removing the porous base; and a diffusion step of, by a heat treatment, causing interdiffusion of metal atoms between the nickel layer and the tin layer and diffusing chromium contained in the conductive coating layer into the nickel layer and the tin layer.
    Type: Application
    Filed: January 21, 2016
    Publication date: May 19, 2016
    Inventors: Kazuki Okuno, Masahiro Kato, Tomoyuki Awazu, Masatoshi Majima, Kengo Tsukamoto, Hitoshi Tsuchida, Hidetoshi Saito
  • Publication number: 20160130678
    Abstract: Provided is a porous metal body having superior corrosion resistance to conventional metal porous bodies composed of nickel-tin binary alloys and conventional metal porous bodies composed of nickel-chromium binary alloys. The porous metal body has a three-dimensional network skeleton and contains at least nickel, tin, and chromium. The concentration of chromium contained in the porous metal body is highest at the surface of the skeleton of the porous metal body and decreases toward the inner side of the skeleton. In one embodiment, the chromium concentration at the surface of the skeleton of the porous metal body is more preferably 3% by mass or more and 70% by mass or less.
    Type: Application
    Filed: April 9, 2014
    Publication date: May 12, 2016
    Inventors: Kazuki OKUNO, Masatoshi MAJIMA, Kengo TSUKAMOTO, Hitoshi TSUCHIDA, Hidetoshi SAITO
  • Patent number: 9337492
    Abstract: It is an object of the present invention to provide an electrochemical element which has a high capacity and is low in cost. The electrochemical element of the present invention is an electrochemical element including an electrode for an electrochemical element, wherein a current collector of positive electrode and/or a current collector of negative electrode is a metal porous body having continuous pores and a mixture containing an active material is filled into the continuous pores.
    Type: Grant
    Filed: August 8, 2012
    Date of Patent: May 10, 2016
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC TOYAMA CO., LTD.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Junichi Nishimura, Hideaki Sakaida
  • Publication number: 20160118198
    Abstract: An electrode for a power storage device includes carbon nanotubes, graphene, an ionic liquid, and a three-dimensional network metal porous body which holds the carbon nanotubes, the graphene, and the ionic liquid in pore portions, wherein a ratio of a total amount of the carbon nanotubes and the graphene to an amount of the ionic liquid is more than or equal to 10% by mass and less than or equal to 90% by mass, and a mass ratio between the carbon nanotubes and the graphene is within a range of 3:7 to 7:3.
    Type: Application
    Filed: May 13, 2014
    Publication date: April 28, 2016
    Inventors: Kazuki OKUNO, Masatoshi MAJIMA, Takayuki NOGUCHI, Daisuke IIDA, Masamichi KURAMOTO, Masashi ISHIKAWA, Maki HATTORI, Takumi INUI
  • Publication number: 20160118199
    Abstract: Provided is a capacitor in which, even in the case of a high maximum charging voltage, decomposition of the electrolyte can be suppressed and charging and discharging can be performed with stability. The capacitor includes a positive electrode containing a positive-electrode active material, a negative electrode containing a negative-electrode active material, a separator disposed between the positive electrode and the negative electrode, and an electrolyte, wherein the positive-electrode active material contains a porous carbon material, in a volume-based pore size distribution of the porous carbon material, a cumulative volume of pores having a pore size of 1 nm or less accounts for 85% or more of a total pore volume, the porous carbon material has a crystallite size of 1 to 10 nm, the porous carbon material contains an oxygen-containing functional group, and a content of the oxygen-containing functional group is 3.3 mol % or less.
    Type: Application
    Filed: March 27, 2014
    Publication date: April 28, 2016
    Inventors: Kazuki Okuno, Kenji Takahashi, Masatoshi Majima, Shinji Ishikawa
  • Publication number: 20160111228
    Abstract: A lithium ion capacitor includes a positive electrode containing a positive electrode active material, a negative electrode containing a negative electrode active material, a separator disposed between the positive electrode and the negative electrode, and a lithium ion conductive electrolyte. The electrolyte contains a lithium salt and an ionic liquid. The lithium salt is a salt of a lithium ion serving as a first cation and a first anion, and the ionic liquid is a molten salt of a second cation and a second anion. The first anion and the second anion are the same.
    Type: Application
    Filed: March 5, 2014
    Publication date: April 21, 2016
    Inventors: Kazuki OKUNO, Kenji TAKAHASHI, Masatoshi MAJIMA, Masashi ISHIKAWA
  • Publication number: 20160104583
    Abstract: A production method for an aluminum porous body includes a step of producing a resin structure by forming an aluminum film on a surface of a resin base having a three-dimensional network structure by molten salt electrolytic plating, a step of removing moisture from the resin structure, and a step of removing the base by heat-treating the resin structure from which moisture has been removed. In the step of removing moisture from the resin structure, the resin structure is preferably heat-treated at a temperature of 50° C. or higher and 300° C. or lower. In the step of removing the base, the resin structure is preferably heat-treated at a temperature equal to or higher than 370° C. and lower than the melting point of aluminum.
    Type: Application
    Filed: May 23, 2014
    Publication date: April 14, 2016
    Inventors: Koutarou KIMURA, Kengo GOTO, Akihisa HOSOE, Junichi NISHIMURA, Kazuki OKUNO, Hideaki SAKAIDA