Patents by Inventor Kazuki Sato

Kazuki Sato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120257304
    Abstract: A magnetic head includes a coil, a main pole, a write shield, and first and second yoke layers. The first and second yoke layers are magnetically connected to the write shield and aligned along the direction of travel of a recording medium such that the main pole is interposed therebetween. The coil includes a winding portion of planar spiral shape that is formed in one or more layers. The magnetic head further includes: a first coupling part located away from the medium facing surface and magnetically coupling the main pole and the second yoke layer to each other; and a second coupling part located away from the medium facing surface and magnetically coupling the first yoke layer and the second yoke layer to each other without touching the main pole. The winding portion is wound around the first coupling part, and a part of the winding portion passes between the first and second coupling parts.
    Type: Application
    Filed: April 11, 2011
    Publication date: October 11, 2012
    Applicants: SAE MAGNETICS (H.K.) LTD., HEADWAY TECHNOLOGIES, INC.
    Inventors: Yoshitaka SASAKI, Hiroyuki ITO, Kazuki SATO, Atsushi IIJIMA
  • Patent number: 8274759
    Abstract: A main pole has a top surface including a first portion and a second portion. The main pole has a bottom end including a third portion and a fourth portion. Each of the first and third portions has a first end located in a medium facing surface. The first portion is inclined relative to the medium facing surface and a first virtual plane that passes through the first end and is perpendicular to the medium facing surface and to the direction of travel of a recording medium. The third portion is inclined relative to the medium facing surface and a second virtual plane that passes through the first end and is perpendicular to the medium facing surface and to the direction of travel of the recording medium. The first portion is smaller than the third portion in length in a direction perpendicular to the medium facing surface.
    Type: Grant
    Filed: November 28, 2011
    Date of Patent: September 25, 2012
    Assignees: Headway Technologies, Inc., Sae Magnetics (H.K.) Ltd.
    Inventors: Yoshitaka Sasaki, Hiroyuki Ito, Kazuki Sato, Shigeki Tanemura, Hironori Araki, Atsushi Iijima
  • Patent number: 8274761
    Abstract: A magnetic head disposed in a slider arranged with an interval with respect to a magnetic disk includes a sensor that is positioned in a stepped-back position from an air bearing surface facing the magnetic disk, an insulating film that is positioned on the air bearing surface and that covers the sensor; a pair of lead films, the lead films being electrically connected to the sensor such that at least portions of the lead films are exposed on the air bearing surface, and being configured to transfer a temperature change of the air bearing surface to the sensor.
    Type: Grant
    Filed: March 5, 2010
    Date of Patent: September 25, 2012
    Assignee: TDK Corporation
    Inventors: Takayasu Kanaya, Yosuke Antoku, Kazuki Sato, Takayuki Nishizawa, Masaru Iida
  • Publication number: 20120218662
    Abstract: A magnetic head for perpendicular magnetic recording includes a read head unit, a write head unit disposed forward of the read head unit along the direction of travel of a recording medium, a heater that generates heat for causing the medium facing surface to protrude in part, an expansion layer that makes part of the medium facing surface protrude, and a sensor that detects contact of the part of the medium facing surface with the recording medium. The write head unit includes a main pole, a write shield, and a return path section. The return path section includes a yoke layer located backward of the main pole along the direction of travel of the recording medium, a first coupling part that couples the yoke layer and the write shield to each other, and a second coupling part that is located away from the medium facing surface and couples the yoke layer and the main pole to each other.
    Type: Application
    Filed: February 25, 2011
    Publication date: August 30, 2012
    Applicants: SAE MAGNETICS (H.K.) LTD., HEADWAY TECHNOLOGIES, INC.
    Inventors: Yoshitaka SASAKI, Hiroyuki ITO, Kazuki SATO, Atsushi IIJIMA
  • Publication number: 20120218663
    Abstract: A magnetic head includes a main pole, a write shield, a return path section, a heater that generates heat for making part of a medium facing surface protrude, and a sensor that detects contact of the part of the medium facing surface with a recording medium. The return path section includes: a yoke layer located backward of the main pole along the direction of travel of the recording medium; a first coupling part coupling the yoke layer and the write shield to each other; and a second coupling part located away from the medium facing surface and coupling the yoke layer and the main pole to each other. The first coupling part has an end face facing toward the yoke layer. This end face includes a middle portion spaced from the yoke layer and facing the yoke layer, and two side portions located on opposite sides of the middle portion in a track width direction and in contact with the yoke layer. The sensor is located between the middle portion and the yoke layer.
    Type: Application
    Filed: February 25, 2011
    Publication date: August 30, 2012
    Applicants: SAE MAGNETICS (H.K.) LTD., HEADWAY TECHNOLOGIES, INC.
    Inventors: Yoshitaka SASAKI, Hiroyuki ITO, Kazuki SATO, Atsushi IIJIMA
  • Publication number: 20120188666
    Abstract: A magnetic head includes: a main pole; a coil; a first shield with an end face located in a medium facing surface at a position forward of an end face of the main pole along a direction of travel of a recording medium; a gap part including a portion located between the main pole and the first shield; and a first return path section disposed forward of the main pole along the direction of travel of the recording medium. The first return path section connects the first shield and the main pole to each other so that a first space is defined by the main pole, the gap part, the first shield, and the first return path section. The coil includes a plurality of first coil elements extending to pass through the first space and aligned in a row in the direction of travel of the recording medium.
    Type: Application
    Filed: January 26, 2011
    Publication date: July 26, 2012
    Applicants: SAE MAGNETICS (H.K.) LTD., HEADWAY TECHNOLOGIES, INC.
    Inventors: Yoshitaka SASAKI, Hiroyuki ITO, Kazuki SATO, Atsushi IIJIMA
  • Patent number: 8218264
    Abstract: A magnetic head includes: a coil; a main pole; a first shield disposed backward of the main pole along a direction of travel of a recording medium; a first return path section connecting the first shield to the main pole; a second shield disposed forward of the main pole along the direction of travel of the recording medium; and a second return path section connecting the second shield to the main pole. An interface between the first return path section and the main pole has an end closest to a medium facing surface, and an interface between the second return path section and the main pole has an end closest to the medium facing surface, the latter being closer to the medium facing surface than the former. The second return path section includes a yoke layer located away from the medium facing surface and in contact with the main pole. The coil includes at least one coil element that passes between the second shield and the yoke layer.
    Type: Grant
    Filed: December 30, 2010
    Date of Patent: July 10, 2012
    Assignees: Headway Technologies, Inc., SAE Magnetics (H.K.) Ltd.
    Inventors: Yoshitaka Sasaki, Hiroyuki Ito, Kazuki Sato, Atsushi Iijima
  • Publication number: 20120170156
    Abstract: A magnetic head includes: a coil; a main pole; a first shield disposed backward of the main pole along a direction of travel of a recording medium; a first return path section connecting the first shield to the main pole; a second shield disposed forward of the main pole along the direction of travel of the recording medium; and a second return path section connecting the second shield to the main pole. An interface between the first return path section and the main pole has an end closest to a medium facing surface, and an interface between the second return path section and the main pole has an end closest to the medium facing surface, the latter being closer to the medium facing surface than the former. The second return path section includes a yoke layer located away from the medium facing surface and in contact with the main pole. The coil includes at least one coil element that passes between the second shield and the yoke layer.
    Type: Application
    Filed: December 30, 2010
    Publication date: July 5, 2012
    Applicants: SAE MAGNETICS (H.K.) LTD., HEADWAY TECHNOLOGIES, INC.
    Inventors: Yoshitaka SASAKI, Hiroyuki ITO, Kazuki SATO, Atsushi IIJIMA
  • Publication number: 20120170154
    Abstract: A thin-film magnetic head is constructed such that a main magnetic pole layer, a write shield layer, a gap layer, and a thin-film coil are laminated on a substrate. The thin-film coil has a coil-layer. The coil-layer has a turn part arranged closer to an ABS than is a rear end part of the main magnetic pole layer farthest from the ABS. Regarding a substrate side coil-layer, arranged between the main magnetic pole layer and the substrate, of the coil-layer, a thickness of a non-corresponding magnetic pole part other than a magnetic pole corresponding part corresponding to an arrangement space of the main magnetic pole layer is larger than a thickness of the magnetic pole corresponding part.
    Type: Application
    Filed: January 5, 2011
    Publication date: July 5, 2012
    Applicants: SAE MAGNETICS (H.K.) LTD., HEADWAY TECHNOLOGIES, INC.
    Inventors: Yoshitaka SASAKI, Hiroyuki ITO, Kazuki SATO, Atsushi IIJIMA
  • Publication number: 20120147501
    Abstract: A magnetic head includes a shield, and first and second return path sections. The shield has an end face that is located in a medium facing surface to wrap around an end face of a main pole. The shield includes a bottom shield, two side shields, and a top shield. The first return path section includes a yoke layer, and first and second coupling layers that magnetically couple the bottom shield and the yoke layer to each other. The first coupling layer is magnetically connected to the bottom shield. The second coupling layer magnetically couples the first coupling layer to the yoke layer. No end faces of the second coupling layer are exposed in the medium facing surface. The second return path section magnetically couples the top shield and the main pole to each other.
    Type: Application
    Filed: December 9, 2010
    Publication date: June 14, 2012
    Applicants: SAE MAGNETICS (H.K.) LTD., HEADWAY TECHNOLOGIES, INC.
    Inventors: Yoshitaka SASAKI, Hiroyuki ITO, Kazuki SATO, Atsushi IIJIMA
  • Publication number: 20120147500
    Abstract: A bottom end of a main pole includes first, second, and third portions that are contiguously arranged in order of increasing distance from the medium facing surface. A top surface of the main pole includes fourth, fifth, and sixth portions that are contiguously arranged in order of increasing distance from the medium facing surface. A distance from the top surface of the substrate to any given point on each of the first and second portions decreases with increasing distance from the given point to the medium facing surface. The second portion has an angle of inclination greater than that of the first portion with respect to a direction perpendicular to the medium facing surface. A distance from the top surface of the substrate to any given point on each of the fourth and fifth portions increases with increasing distance from the given point to the medium facing surface.
    Type: Application
    Filed: December 9, 2010
    Publication date: June 14, 2012
    Applicants: SAE MAGNETICS (H.K.) LTD., HEADWAY TECHNOLOGIES, INC.
    Inventors: Yoshitaka SASAKI, Hiroyuki ITO, Kazuki SATO, Shigeki TANEMURA, Hironori ARAKI, Atsushi IIJIMA
  • Publication number: 20120147499
    Abstract: A magnetic head includes a shield, and first and second return path sections. The shield has an end face that is located in a medium facing surface to wrap around an end face of a main pole. The shield includes a bottom shield, two side shields, and a top shield. The first return path section is magnetically connected to the bottom shield and is greater than the bottom shield in length in a direction perpendicular to the medium facing surface. The second return path section magnetically couples the top shield and the main pole to each other. The coil includes a first portion that passes through a space defined by the main pole and the first return path section, and a second portion that passes through a space defined by the main pole and the second return path section.
    Type: Application
    Filed: December 9, 2010
    Publication date: June 14, 2012
    Applicants: SAE MAGNETICS (H.K.) LTD., HEADWAY TECHNOLOGIES, INC.
    Inventors: Yoshitaka SASAKI, Hiroyuki ITO, Kazuki SATO, Atsushi IIJIMA
  • Patent number: 8199431
    Abstract: A magnetic head disposed in a slider, that is arranged at an interval from a magnetic disk includes a sensor disposed in a position that is opposed to the magnetic disk, a heat conductive film that is positioned on an air bearing surface opposed to the magnetic disk, and that is formed so as to overlap the sensor, of which a height in a direction perpendicular to the air bearing surface is more than a height of the sensor, and that transfers a temperature change of the air bearing surface to the sensor, and a pair of lead films electrically connected to the sensor and not electrically connected to the heat conductive film.
    Type: Grant
    Filed: April 8, 2010
    Date of Patent: June 12, 2012
    Assignees: TDK Corporation, SAE Magnetics (H.K.) Ltd.
    Inventors: Takayasu Kanaya, Yosuke Antoku, Kazuki Sato, Takayuki Nishizawa, Kosuke Tanaka, Masaru Iida, Kazumi Nakatogawa, Eric Cheuk Wing Leung, Man Tse
  • Publication number: 20120140358
    Abstract: A magnetic head includes a main magnetic pole, a shield having an end face located in a medium facing surface to wrap around an end face of the main magnetic pole, and a gap part provided between the main magnetic pole and the shield. The shield includes a bottom shield, two side shields, and a top shield. The gap part includes first and second gap layers. In a manufacturing method of the magnetic head, a mold is formed on the top surface of the bottom shield, the mold having a shape determined by photolithography and being intended to be removed later. Next, the two side shields are formed on the top surface of the bottom shield by performing plating without forming a seed layer. Next, the mold is removed and then the first gap layer, the main magnetic pole, the second gap layer, and the top shield are formed in succession.
    Type: Application
    Filed: December 6, 2010
    Publication date: June 7, 2012
    Applicant: HEADWAY TECHNOLOGIES, INC.
    Inventors: Yoshitaka SASAKI, Kazuki SATO, Hiroyuki ITO, Takehiro HORINAKA, Kazumasa YASUDA
  • Publication number: 20120099227
    Abstract: A MR sensor comprises a first shielding layer, a second shielding layer, a MR element and a pair of hard magnet layers sandwiched therebetween, and a non-magnetic insulating layer formed at a side of the MR element far from an air bearing surface of a slider. The MR sensor further comprises a first non-magnetic conducting layer formed between the first shielding layer and the MR element, and the first non-magnetic conducting layer is embedded in the first shielding layer and kept separate from the ABS. The MR sensor of the invention can obtain a narrower read gap to increase the resolution power and improve the reading performance, and obtain a strong longitudinal bias field to stabilize the MR sensor so as to increase the total sensor area and, in turn, get an improved reliability and performance. The present invention also discloses a magnetic head, a HGA and a disk drive unit.
    Type: Application
    Filed: January 6, 2011
    Publication date: April 26, 2012
    Applicant: SAE Magnetics (H.K.) Ltd.
    Inventors: Chiuming Lueng, Kazuki Sato, Yohei Koyanagi, Cheukwing Leung, Juren Ding, Rongkwang Ni, Wanyin Kwan, Siuman Mok
  • Patent number: 8125743
    Abstract: A thin-film magnetic head has a magnetoresistive effect read head element. The magnetoresistive effect read head element includes a lower shield layer, an upper shield layer, and a magnetoresistive effect layer formed between the lower shield layer and the upper shield layer. The magnetoresistive effect read head element also includes a lower antiferromagnetic layer. The lower antiferromagnetic layer is contacted with the lower shield layer only at an edge area of the lower shield layer.
    Type: Grant
    Filed: June 8, 2007
    Date of Patent: February 28, 2012
    Assignee: TDK Corporation
    Inventors: Naoki Ohta, Kosuke Tanaka, Takayasu Kanaya, Kazuki Sato, Yasufumi Uno, Tetsuya Kuwashima
  • Patent number: 8040641
    Abstract: A magneto-resistance effect element comprises a stacked body which comprises a pinned layer having a fixed magnetization direction, a free layer having a magnetization direction that varies according to an external magnetic field, and a nonmagnetic spacer layer which is interposed between the pinned layer and the free layer. The stacked body having a constricted shape in which at least one part of the spacer layer is constricted when viewed from at least one direction perpendicular to a stacked direction of the stacked body.
    Type: Grant
    Filed: April 5, 2007
    Date of Patent: October 18, 2011
    Assignee: TDK Corporation
    Inventors: Daisuke Miyauchi, Kazuki Sato, Takayasu Kanaya, Takahiko Machita
  • Publication number: 20110249363
    Abstract: A magnetic head disposed in a slider, that is arranged at an interval from a magnetic disk includes a sensor disposed in a position that is opposed to the magnetic disk, a heat conductive film that is positioned on an air bearing surface opposed to the magnetic disk, and that is formed so as to overlap the sensor, of which a height in a direction perpendicular to the air bearing surface is more than a height of the sensor, and that transfers a temperature change of the air bearing surface to the sensor, and a pair of lead films electrically connected to the sensor and not electrically connected to the heat conductive film.
    Type: Application
    Filed: April 8, 2010
    Publication date: October 13, 2011
    Applicants: SAE Magnetics (H.K.) Ltd., TDK CORPORATION
    Inventors: Takayasu KANAYA, Yosuke ANTOKU, Kazuki SATO, Takayuki NISHIZAWA, Kosuke TANAKA, Masaru IIDA, Kazumi NAKATOGAWA, Eric Cheuk Wing LEUNG, Man TSE
  • Publication number: 20110235214
    Abstract: A MR sensor includes a first shielding layer, a second shielding layer, a MR element formed therebetween, and a pair of hard magnet layers respectively placed on two sides of the MR element. The MR element comprises an AFM layer formed on the first shielding layer, a pinned layer formed on the AFM layer and a free layer formed between the pinned layer and the second shielding layer. The free layer is funnel-shaped, which having a first edge facing the air bearing surface and a second edge opposite the first edge, and the first edge has a narrower width than that of the second edge. The structure of the MR sensor can improve MR height control performance, and improve the ESD performance and decrease the PCN and RTN and, in turn, get a more stable performance. The present invention also discloses a magnetic head, a HGA and a disk drive unit.
    Type: Application
    Filed: June 11, 2010
    Publication date: September 29, 2011
    Applicants: SAE Magnetics (H.K.) Ltd., TDK Corporation
    Inventors: Chiuming Leung, Kosuke Tanaka, Kazuki Sato, Cheukwing Leung, Juren Ding, Rongkwang Ni, Wanyin Kwan, Mankit Lee
  • Publication number: 20110216430
    Abstract: A magnetic head disposed in a slider arranged with an interval with respect to a magnetic disk includes a sensor that is positioned in a stepped-back position from an air bearing surface facing the magnetic disk, an insulating film that is positioned on the air bearing surface and that covers the sensor; a pair of lead films, the lead films being electrically connected to the sensor such that at least portions of the lead films are exposed on the air bearing surface, and being configured to transfer a temperature change of the air bearing surface to the sensor.
    Type: Application
    Filed: March 5, 2010
    Publication date: September 8, 2011
    Applicant: TDK Corporation
    Inventors: Takayasu KANAYA, Yosuke Antoku, Kazuki Sato, Takayuki Nishizawa, Masaru Ilda