Patents by Inventor Kazuma Hinoue
Kazuma Hinoue has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8855508Abstract: Provided are an image forming apparatus that, when a difference between a developing bias in correcting an image density and a reference developing bias has a value not less than a prescribed value that is set preliminarily, replenishes or consumes a toner forcibly, executes correction of the image density again, and controls the developing bias in such a manner that a toner density is controlled to fall within an appropriate range, and an image forming method using the same. When a difference between a developing bias value after correction of the image density and the reference developing bias becomes larger than the prescribed value to the plus side or the minus side, a toner density control portion performs control to consume or replenish a toner forcibly.Type: GrantFiled: June 29, 2011Date of Patent: October 7, 2014Assignee: Sharp Kabushiki KaishaInventors: Hideji Saikoh, Masayasu Narimatsu, Kiyofumi Morimoto, Kazuma Hinoue
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Patent number: 8634730Abstract: An image forming apparatus prevents printed images from being degraded in image quality due to failure of the toner concentration to fall within a proper range, by correcting the deviations of the amount of toner consumption and the amount of toner supply depending on the individuality of each image forming apparatus and that enables exact identification of the cause of a fault associated with toner concentration, and providing an image forming method using the apparatus. A toner supply device supplies toner to a developing vessel through an opening in accordance with an instruction from a controller. The presence or absence of toner falling is detected based on the variation of the output from a magnetic permeability sensor when toner is supplied. The controller monitors the output voltage level of the magnetic permeability sensor and adjusts the input gain in accordance with the output voltage level to thereby control toner concentration.Type: GrantFiled: April 4, 2011Date of Patent: January 21, 2014Assignee: Sharp Kabushiki KaishaInventors: Kazuma Hinoue, Motoyuki Itoyama, Hideji Saikoh, Takeshi Ohkawa
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Patent number: 8406641Abstract: An image forming apparatus includes a developing device having a toner supply sensor, a toner supply device supplying toner to the developing device, a toner supply controller controlling toner supply from the toner supply device to the developing device based on predetermined conditions, a toner empty determiner determining whether toner is present inside the toner supply device. In the image forming apparatus, the toner supply device includes a storage for recording multiple measured values of toner supply detected by the toner supply sensor, and the toner supply controller corrects the amount of toner supply, based on the moving average of multiple measured values of the amount of toner supply.Type: GrantFiled: October 27, 2010Date of Patent: March 26, 2013Assignee: Sharp Kabushiki KaishaInventors: Kazuma Hinoue, Motoyuki Itoyama, Masayasu Narimatsu, Kohichi Takenouchi, Hideji Saikoh, Takeshi Ohkawa, Kiyofumi Morimoto, Tomoki Minamikawa, Mitsuru Tokuyama
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Patent number: 8249481Abstract: The change in an output voltage when a control voltage is changed is calculated, and the change in the control voltage divided by the calculated change in the output voltage is defined as a sensitivity coefficient. The sensitivity coefficient is recalculated for each predetermined time interval or whenever a predetermined condition is satisfied, and the control voltage is corrected based on the recalculated sensitivity coefficient. Example of the predetermined condition include the time of start-up of the apparatus, the time at which the accumulated number of printed sheets reaches a predetermined number, and the time of carrying out process control.Type: GrantFiled: July 3, 2008Date of Patent: August 21, 2012Assignee: Sharp Kabushiki KaishaInventors: Kohichi Takenouchi, Mitsuru Tokuyama, Kiyofumi Morimoto, Hiroo Naoi, Kazuma Hinoue
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Publication number: 20120207490Abstract: The image forming apparatus carries out a monitoring operation in which (i) sensor outputs of the magnetic permeability sensor are periodically sampled, (ii) a time period, corresponding to one (1) circulation period which is required for the developer to be circulated once in the circulation carrying path, is evenly divided into a plurality of blocks, and (iii) an average of the sensor outputs in one (1) block time period corresponding to one (1) block is calculated for each of the plurality of blocks; and determines that toner has run short, in a case where the number of times that the averages of the sensor outputs consecutively exceed a threshold, set to be higher than a reference value of the sensor outputs, becomes not less than the number of the plurality of blocks which correspond to the time period corresponding to one (1) circulation period.Type: ApplicationFiled: February 14, 2012Publication date: August 16, 2012Inventors: Motoyuki Itoyama, Kazuma Hinoue, Hideji Saikoh
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Publication number: 20120020684Abstract: Provided are an image forming apparatus that, when a difference between a developing bias in correcting an image density and a reference developing bias has a value not less than a prescribed value that is set preliminarily, replenishes or consumes a toner forcibly, executes correction of the image density again, and controls the developing bias in such a manner that a toner density is controlled to fall within an appropriate range, and an image forming method using the same. When a difference between a developing bias value after correction of the image density and the reference developing bias becomes larger than the prescribed value to the plus side or the minus side, a toner density control portion performs control to consume or replenish a toner forcibly.Type: ApplicationFiled: June 29, 2011Publication date: January 26, 2012Inventors: Hideji SAIKOH, Masayasu NARIMATSU, Kiyofumi MORIMOTO, Kazuma HINOUE
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Publication number: 20110262155Abstract: An image forming apparatus can prevent printed images from being degraded in image quality due to failure of the toner concentration to fall within a proper range, by correcting the deviations of the amount of toner consumption and the amount of toner supply depending on the individuality of each image forming apparatus and that enables exact identification of the cause of a fault associated with toner concentration, as well as providing an image forming method using the apparatus. A toner supply device supplies toner to a developing vessel through an opening in accordance with an instruction from a controller. The presence or absence of toner falling is detected based on the variation of the output from a magnetic permeability sensor when toner is supplied. The controller monitors the output voltage level of the magnetic permeability sensor and adjusts the input gain in accordance with the output voltage level to thereby control toner concentration.Type: ApplicationFiled: April 4, 2011Publication date: October 27, 2011Inventors: Kazuma Hinoue, Motoyuki Itoyama, Hideji Saikoh, Takeshi Ohkawa
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Publication number: 20110222872Abstract: An image forming apparatus includes: a developing device; a toner supply device that supplies toner to the developing device; and a toner supply detecting sensor that detects whether toner is supplied into the developing device; and a toner empty determination controller for determining that the toner inside the toner supply device is used up. Toner empty determination controller, based on the output result from the toner supply detecting sensor, modifies the toner empty determining threshold, based on which toner empty is determined.Type: ApplicationFiled: March 3, 2011Publication date: September 15, 2011Applicant: SHARP KABUSHIKI KAISHAInventors: Tomoki Minamikawa, Motoyuki Itoyama, Hideji Saikoh, Kazuma Hinoue
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Patent number: 7981585Abstract: In an image forming apparatus comprising a charging section, an exposure section, a developing section, a transfer section, a peeling section, a cleaning section including a cleaning blade, and a fixing section, the cleaning blade is composed by dispersing 15 parts by weight through 33 parts by weight of fluorine resin particulate and secondary particles thereof into 100 parts by weight of a synthetic resin of a base material and, on a surface of the cleaning blade 16a, and a number of the secondary particles of the fluorine resin particulate having a particle diameter of 0.5 ?m or more existing in unit area of 100 ?m2 is made to be 50 or less.Type: GrantFiled: October 31, 2007Date of Patent: July 19, 2011Assignee: Sharp Kabushiki KaishaInventors: Mitsuru Tokuyama, Kouichi Takenouchi, Hiroo Naoi, Kiyofumi Morimoto, Kazuma Hinoue
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Publication number: 20110123204Abstract: An image forming apparatus includes a developing device having a toner supply sensor, a toner supply device supplying toner to the developing device, a toner supply controller controlling toner supply from the toner supply device to the developing device based on predetermined conditions, a toner empty determiner determining whether toner is present inside the toner supply device. In the image forming apparatus, the toner supply device includes a storage for recoding multiple measured values of toner supply detected by the toner supply sensor, and the toner supply controller corrects the amount of toner supply, based on the moving average of multiple measured values of the amount of toner supply.Type: ApplicationFiled: October 27, 2010Publication date: May 26, 2011Inventors: Kazuma HINOUE, Motoyuki Itoyama, Masayasu Narimatsu, Kohichi Takenouchi, Hideji Saikoh, Takeshi Ohkawa, Kiyofumi Morimoto, Tomoki Minamikawa, Mitsuru Tokuyama
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Patent number: 7860415Abstract: An image forming apparatus includes a toner image forming section including a developing device having a developer tank for storing a two-component developer, a transfer section, a fixing section, a recording medium feeding section, and a discharging section. The image forming apparatus further includes a toner concentration detecting section for detecting the toner concentration in the developer tank, a printing speed switching section, a toner concentration calculating section for correcting a detection result obtained by the toner concentration detecting section according to a speed of printing to calculate the toner concentration, and a toner replenishment control section for replenishing the toner into the developer tank according to a calculation result by the toner concentration calculating section.Type: GrantFiled: November 16, 2007Date of Patent: December 28, 2010Assignee: Sharp Kabushiki KaishaInventors: Mitsuru Tokuyama, Kouichi Takenouchi, Hiroo Naoi, Kiyofumi Morimoto, Kazuma Hinoue
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Patent number: 7826755Abstract: An image forming apparatus capable of performing monochrome printing and color printing in which all the developing units share a single development transformer is constructed such that at the time of monochrome printing the photoreceptor drums for colors are stopped rotating while all the developing units are constantly applied with a high voltage. Further, the cumulative operation time in which the black photoreceptor drum has been operated for monochrome printing is calculated so that the color-printing photoreceptor drums which are stopped during monochrome printing are rotationally driven by a predetermined angle when the cumulative operation time exceeds predetermined fixed time. Thus, the surface of each color-printing photoreceptor drum that is being worn is restored by making the fresh surface of the drum oppose the associated color developing unit, whereby it is possible to prevent occurrence of defects on the surface of each photoreceptor drum.Type: GrantFiled: December 12, 2008Date of Patent: November 2, 2010Assignee: Sharp Kabushiki KaishaInventors: Hiroo Naoi, Kohichi Takenouchi, Mitsuru Tokuyama, Kiyofumi Morimoto, Kazuma Hinoue, Tomoki Minamikawa
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Patent number: 7817934Abstract: An image forming apparatus that includes: an image forming portion for forming an image in accordance with image data contained in an input command; and a controller for controlling the image forming portion, and is constructed such that the controller includes: a mode switch for switching the image forming portion from a standby mode in which image forming is instantly enabled into a power-saving mode in which power supply to the image forming portion is partially stopped when no subsequent command has been received after a predetermined period elapsed from when image forming portion was operated last; a mode restoring portion for restoring the image forming portion from power-saving mode to standby mode when a subsequent command is received; and an image quality controller for performing image quality control of the image every time a predetermined time elapsed from when the image forming portion was last operated, and the image quality controller starts execution of the image quality control before the modType: GrantFiled: June 9, 2008Date of Patent: October 19, 2010Assignee: Sharp Kabushiki KaishaInventors: Hiroo Naoi, Mitsuru Tokuyama, Kohichi Takenouchi, Kiyofumi Morimoto, Kazuma Hinoue
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Patent number: 7769327Abstract: A developing device includes a developing roller and a blade. The developing roller includes: a developing sleeve which rotates while holding two-component developer composed of toner and magnetic carrier on the outer surface having a plurality of grooves extending in parallel to an axis of the rotation; and a magnetic member, provided inside the developing sleeve in such a manner as to be unrotatable, for attracting the two-component developer onto the outer surface of the developing sleeve. The blade is provided outside the rotating sleeve with a gap from the outer surface of the developing sleeve for scraping off a part of the two-component developer on the outer surface of the developing sleeve. Also, the magnetic member includes a magnet for controlling magnetic flux density in the gap to range from 70 mT to 150 mT. This allows preventing image degradation caused by generation of development memory.Type: GrantFiled: July 1, 2008Date of Patent: August 3, 2010Assignee: Sharp Kabushiki KaishaInventors: Kiyofumi Morimoto, Kohichi Takenouchi, Mitsuru Tokuyama, Hiroo Naoi, Kazuma Hinoue
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Publication number: 20090175635Abstract: An image forming apparatus capable of performing monochrome printing and color printing in which all the developing units share a single development transformer is constructed such that at the time of monochrome printing the photoreceptor drums for colors are stopped rotating while all the developing units are constantly applied with a high voltage. Further, the cumulative operation time in which the black photoreceptor drum has been operated for monochrome printing is calculated so that the color-printing photoreceptor drums which are stopped during monochrome printing are rotationally driven by a predetermined angle when the cumulative operation time exceeds predetermined fixed time. Thus, the surface of each color-printing photoreceptor drum that is being worn is restored by making the fresh surface of the drum oppose the associated color developing unit, whereby it is possible to prevent occurrence of defects on the surface of each photoreceptor drum.Type: ApplicationFiled: December 12, 2008Publication date: July 9, 2009Inventors: Hiroo Naoi, Kohichi Takenouchi, Mitsuru Tokuyama, Kiyofumi Morimoto, Kazuma Hinoue, Tomoki Minamikawa
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Publication number: 20090010669Abstract: The change in an output voltage when a control voltage is changed is calculated, and the change in the control voltage divided by the calculated change in the output voltage is defined as a sensitivity coefficient. The sensitivity coefficient is recalculated for each predetermined time interval or whenever a predetermined condition is satisfied, and the control voltage is corrected based on the recalculated sensitivity coefficient. Example of the predetermined condition include the time of start-up of the apparatus, the time at which the accumulated number of printed sheets reaches a predetermined number, and the time of carrying out process control.Type: ApplicationFiled: July 3, 2008Publication date: January 8, 2009Applicant: Sharp Kabushiki KaishaInventors: Kohichi Takenouchi, Mitsuru Tokuyama, Kiyofumi Morimoto, Hiroo Naoi, Kazuma Hinoue
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Publication number: 20090010662Abstract: An image forming apparatus that includes: an image forming portion for forming an image in accordance with image data contained in an input command; and a controller for controlling the image forming portion, and is constructed such that the controller includes: a mode switch for switching the image forming portion from a standby mode in which image forming is instantly enabled into a power-saving mode in which power supply to the image forming portion is partially stopped when no subsequent command has been received after a predetermined period elapsed from when image forming portion was operated last; a mode restoring portion for restoring the image forming portion from power-saving mode to standby mode when a subsequent command is received; and an image quality controller for performing image quality control of the image every time a predetermined time elapsed from when the image forming portion was last operated, and the image quality controller starts execution of the image quality control before the modType: ApplicationFiled: June 9, 2008Publication date: January 8, 2009Inventors: Hiroo Naoi, Mitsuru Tokuyama, Kohichi Takenouchi, Kiyofumi Morimoto, Kazuma Hinoue
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Publication number: 20090010683Abstract: A developing device includes a developing roller and a blade. The developing roller includes: a developing sleeve which rotates while holding two-component developer composed of toner and magnetic carrier on the outer surface having a plurality of grooves extending in parallel to an axis of the rotation; and a magnetic member, provided inside the developing sleeve in such a manner as to be unrotatable, for attracting the two-component developer onto the outer surface of the developing sleeve. The blade is provided outside the rotating sleeve with a gap from the outer surface of the developing sleeve for scraping off a part of the two-component developer on the outer surface of the developing sleeve. Also, the magnetic member includes a magnet for controlling magnetic flux density in the gap to range from 70 mT to 150 mT. This allows preventing image degradation caused by generation of development memory.Type: ApplicationFiled: July 1, 2008Publication date: January 8, 2009Inventors: Kiyofumi Morimoto, Kohichi Takenouchi, Mitsuru Tokuyama, Hiroo Naoi, Kazuma Hinoue
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Publication number: 20080124108Abstract: An image forming apparatus includes a toner image forming section including a developing device having a developer tank for storing a two-component developer, a transfer section, a fixing section, a recording medium feeding section, and a discharging section. The image forming apparatus further includes a toner concentration detecting section for detecting the toner concentration in the developer tank, a printing speed switching section, a toner concentration calculating section for correcting a detection result obtained by the toner concentration detecting section according to a speed of printing to calculate the toner concentration, and a toner replenishment control section for replenishing the toner into the developer tank according to a calculation result by the toner concentration calculating section.Type: ApplicationFiled: November 16, 2007Publication date: May 29, 2008Applicant: SHARP KABUSHIKI KAISHAInventors: Mitsuru TOKUYAMA, Kouichi TAKENOUCHI, Hiroo NAOI, Kiyofumi MORIMOTO, Kazuma HINOUE
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Publication number: 20080103257Abstract: In an image forming apparatus comprising a charging section, an exposure section, a developing section, a transfer section, a peeling section, a cleaning section including a cleaning blade, and a fixing section, the cleaning blade is composed by dispersing 15 parts by weight through 33 parts by weight of fluorine resin particulate and secondary particles thereof into 100 parts by weight of a synthetic resin of a base material and, on a surface of the cleaning blade 16a, and a number of the secondary particles of the fluorine resin particulate having a particle diameter of 0.5 ?m or more existing in unit area of 100 ?m2 is made to be 50 or less.Type: ApplicationFiled: October 31, 2007Publication date: May 1, 2008Applicant: SHARP KABUSHIKI KAISHAInventors: Mitsuru TOKUYAMA, Kouichi Takenouchi, Hiroo Naoi, Kiyofumi Morimoto, Kazuma Hinoue