Patents by Inventor Kazuma Oikawa

Kazuma Oikawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11905647
    Abstract: Used is a method for producing a thermal insulation sheet, including: composite-forming including impregnating a nonwoven fabric with a basic sol prepared by adding a carbonate ester to a water glass composition to form a hydrogel-nonwoven fabric composite; surface-modifying including mixing the composite with a silylating agent for surface modification; and drying including removing liquid contained in the composite through drying at a temperature lower than the critical temperature of the liquid under a pressure lower than the critical pressure of the liquid. Used is a thermal insulation sheet including an aerogel and a nonwoven fabric, where the thermal insulation sheet exhibits a compressibility of 40% or lower at 0.30 to 5.0 MPa.
    Type: Grant
    Filed: March 2, 2021
    Date of Patent: February 20, 2024
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Kazuma Oikawa, Tooru Wada, Shinji Okada, Shigeaki Sakatani, Rikako Shono
  • Patent number: 11577490
    Abstract: A heat insulating material includes an aerogel that has macro-pores and meso-pores. A method for manufacturing a heat insulating material, including: a sol preparation step of adding a gelling agent into sodium silicate such that a molar ratio of the gelling agent relative to NaO2 is 0.1 to 0.75, and adjusting a sol into which macro-pores are introduced by leaving unreacted Na and non-cross-linked oxygen in a siloxane skeleton; an impregnating and gelling step of impregnating a nonwoven fabric fiber structure with the sol to form a composite of hydrogel-nonwoven fabric fiber; a hydrophobizating step of mixing the formed composite of hydrogel-nonwoven fabric fiber with a silylating agent to modify a surface thereof; and a drying step of removing a liquid contained in the surface modified composite of hydrogel-nonwoven fabric fiber by drying under a temperature and pressure lower than respective critical values.
    Type: Grant
    Filed: September 27, 2019
    Date of Patent: February 14, 2023
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Kazuma Oikawa, Shigeaki Sakatani, Kazuhiro Nishikawa, Daido Komyoji
  • Patent number: 11293583
    Abstract: Heat-insulation materials that can be placed along the lines of heat sources, heat-insulation structures using the same, and processes for producing the same. A heat-insulation material, that includes: fiber sheets that each have fibers and an aerogel and that have different sizes; and at least one covering material that covers the fiber sheets, or at least one elastic material that includes the fiber sheets. The at least one covering material may include a first covering material and a second covering material.
    Type: Grant
    Filed: February 14, 2018
    Date of Patent: April 5, 2022
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Daido Kohmyohji, Kazuma Oikawa, Takashi Tsuruta, Tooru Wada, Shigeaki Sakatani, Hidenori Miyakawa
  • Publication number: 20210180244
    Abstract: Used is a method for producing a thermal insulation sheet, including: composite-forming including impregnating a nonwoven fabric with a basic sol prepared by adding a carbonate ester to a water glass composition to form a hydrogel-nonwoven fabric composite; surface-modifying including mixing the composite with a silylating agent for surface modification; and drying including removing liquid contained in the composite through drying at a temperature lower than the critical temperature of the liquid under a pressure lower than the critical pressure of the liquid. Used is a thermal insulation sheet including an aerogel and a nonwoven fabric, where the thermal insulation sheet exhibits a compressibility of 40% or lower at 0.30 to 5.0 MPa.
    Type: Application
    Filed: March 2, 2021
    Publication date: June 17, 2021
    Inventors: Kazuma OIKAWA, Tooru WADA, Shinji OKADA, Shigeaki SAKATANI, Rikako SHONO
  • Patent number: 11015286
    Abstract: Used is a method for producing a thermal insulation sheet, including: composite-forming including impregnating a nonwoven fabric with a basic sol prepared by adding a carbonate ester to a water glass composition to form a hydrogel-nonwoven fabric composite; surface-modifying including mixing the composite with a silylating agent for surface modification; and drying including removing liquid contained in the composite through drying at a temperature lower than the critical temperature of the liquid under a pressure lower than the critical pressure of the liquid. Used is a thermal insulation sheet including an aerogel and a nonwoven fabric, where the thermal insulation sheet exhibits a compressibility of 40% or lower at 0.30 to 5.0 MPa.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: May 25, 2021
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Kazuma Oikawa, Tooru Wada, Shinji Okada, Shigeaki Sakatani, Rikako Shono
  • Patent number: 10941250
    Abstract: Provided is an antistatic material that contains a mixture of first alkoxysilane that contains at least one alkoxy group and at least one polymerizable organic functional group, second alkoxysilane that contains at least one alkoxy group and does not contain a polymerizable organic functional group, a solvent, an acidic catalyst, and an ionic compound.
    Type: Grant
    Filed: February 17, 2017
    Date of Patent: March 9, 2021
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Kei Toyota, Kazuma Oikawa
  • Patent number: 10875776
    Abstract: In a method for manufacturing an aerogel, an acid is added to a first aqueous high-molar-ratio silicate solution that includes silica particles having a mean particle diameter of from 1 nm to 10 nm and that is alkaline, to produce a gel. The gel is subjected to a dehydration condensation to obtain a hydrogel. The hydrogel is converted into a hydrophobized gel. Then, the hydrophobized gel is dried. According to the method, an aerogel having a pore volume of from 3.00 cc/g to 10 cc/g, a mean pore diameter of from 10 nm to 68 nm, and a specific surface area of from 200 m2/g to 475 m2/g can be prepared.
    Type: Grant
    Filed: June 20, 2019
    Date of Patent: December 29, 2020
    Assignee: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Shigeaki Sakatani, Kazuma Oikawa
  • Publication number: 20200378058
    Abstract: A manufacturing method of a heat insulating sheet of the present disclosure includes a composite generating step of impregnating a nonwoven fiber with a basic sol prepared to generate a composite of a hydrogel-nonwoven fiber, the basic sol being prepared by adding carbonate ester to a water glass composition; and a drying step of drying a liquid contained in the composite at a temperature lower than a critical temperature of the liquid and a pressure lower than a critical pressure of the liquid to remove the liquid from the composite. A heat insulating sheet according to the present disclosure includes an aerogel and a nonwoven fiber, and has a compression rate at 0.30 MPa to 5.0 MPa of 40% or less. In an electronic device of the present disclosure, the heat insulating sheet is disposed between an electronic component and a housing. In a battery unit of the present disclosure, the heat insulating sheet is disposed between batteries.
    Type: Application
    Filed: May 18, 2020
    Publication date: December 3, 2020
    Inventors: KAZUMA OIKAWA, TOORU WADA, SHIGEKI SAKAGUCHI, TAKASHI KUBO, TAKASHI TSURUTA, SHIGEAKI SAKATANI, DAIDO KOMYOJI
  • Patent number: 10710332
    Abstract: A heat-insulation sheet includes a first silica xerogel layer, a second silica xerogel layer, and a composite layer. The first silica xerogel layer includes a first silica xerogel, and the second silica xerogel layer includes a second silica xerogel. The composite layer is located between the first silica xerogel layer and the second silica xerogel layer, and includes at least one type of unwoven fabric fibers, and a third silica xerogel. The third silica xerogel is located in a spatial volume of the unwoven fabric fibers.
    Type: Grant
    Filed: December 18, 2019
    Date of Patent: July 14, 2020
    Assignee: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Kazuma Oikawa, Kei Toyota, Shinji Okada, Shigeaki Sakatani
  • Publication number: 20200122430
    Abstract: A heat-insulation sheet includes a first silica xerogel layer, a second silica xerogel layer, and a composite layer. The first silica xerogel layer includes a first silica xerogel, and the second silica xerogel layer includes a second silica xerogel. The composite layer is located between the first silica xerogel layer and the second silica xerogel layer, and includes at least one type of unwoven fabric fibers, and a third silica xerogel. The third silica xerogel is located in a spatial volume of the unwoven fabric fibers.
    Type: Application
    Filed: December 18, 2019
    Publication date: April 23, 2020
    Inventors: KAZUMA OIKAWA, KEI TOYOTA, SHINJI OKADA, SHIGEAKI SAKATANI
  • Publication number: 20200108583
    Abstract: A heat insulating material includes an aerogel that has macro-pores and meso-pores. A method for manufacturing a heat insulating material, including: a sol preparation step of adding a gelling agent into sodium silicate such that a molar ratio of the gelling agent relative to NaO2 is 0.1 to 0.75, and adjusting a sol into which macro-pores are introduced by leaving unreacted Na and non-cross-linked oxygen in a siloxane skeleton; an impregnating and gelling step of impregnating a nonwoven fabric fiber structure with the sol to form a composite of hydrogel-nonwoven fabric fiber; a hydrophobizating step of mixing the formed composite of hydrogel-nonwoven fabric fiber with a silylating agent to modify a surface thereof; and a drying step of removing a liquid contained in the surface modified composite of hydrogel-nonwoven fabric fiber by drying under a temperature and pressure lower than respective critical values.
    Type: Application
    Filed: September 27, 2019
    Publication date: April 9, 2020
    Inventors: KAZUMA OIKAWA, SHIGEAKI SAKATANI, KAZUHIRO NISHIKAWA, DAIDO KOMYOJI
  • Patent number: 10543660
    Abstract: A heat-insulation sheet includes a first silica xerogel layer, a second silica xerogel layer, and a composite layer. The first silica xerogel layer includes a first silica xerogel, and the second silica xerogel layer includes a second silica xerogel. The composite layer is located between the first silica xerogel layer and the second silica xerogel layer, and includes at least one type of unwoven fabric fibers, and a third silica xerogel. The third silica xerogel is located in a spatial volume of the unwoven fabric fibers.
    Type: Grant
    Filed: March 16, 2016
    Date of Patent: January 28, 2020
    Assignee: Panasonic Intellectual Property Managment Co., Ltd.
    Inventors: Kazuma Oikawa, Kei Toyota, Shinji Okada, Shigeaki Sakatani
  • Publication number: 20190330068
    Abstract: In a method for manufacturing an aerogel, an acid is added to a first aqueous high-molar-ratio silicate solution that includes silica particles having a mean particle diameter of from 1 nm to 10 nm and that is alkaline, to produce a gel. The gel is subjected to a dehydration condensation to obtain a hydrogel. The hydrogel is converted into a hydrophobized gel. Then, the hydrophobized gel is dried. According to the method, an aerogel having a pore volume of from 3.00 cc/g to 10 cc/g, a mean pore diameter of from 10 nm to 68 nm, and a specific surface area of from 200 m2/g to 475 m2/g can be prepared.
    Type: Application
    Filed: June 20, 2019
    Publication date: October 31, 2019
    Inventors: SHIGEAKI SAKATANI, KAZUMA OIKAWA
  • Publication number: 20190256661
    Abstract: Provided is an antistatic material that contains a mixture of first alkoxysilane that contains at least one alkoxy group and at least one polymerizable organic functional group, second alkoxysilane that contains at least one alkoxy group and does not contain a polymerizable organic functional group, a solvent, an acidic catalyst, and an ionic compound.
    Type: Application
    Filed: February 17, 2017
    Publication date: August 22, 2019
    Applicant: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Kei TOYOTA, Kazuma OIKAWA
  • Patent number: 10377637
    Abstract: In a method for manufacturing an aerogel, an acid is added to a first aqueous high-molar-ratio silicate solution that includes silica particles having a mean particle diameter of from 1 nm to 10 nm and that is alkaline, to produce a gel. The gel is subjected to a dehydration condensation to obtain a hydrogel. The hydrogel is converted into a hydrophobized gel. Then, the hydrophobized gel is dried. According to the method, an aerogel having a pore volume of from 3.00 cc/g to 10 cc/g, a mean pore diameter of from 10 nm to 68 nm, and a specific surface area of from 200 m2/g to 475 m2/g can be prepared.
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: August 13, 2019
    Assignee: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Shigeaki Sakatani, Kazuma Oikawa
  • Publication number: 20190177911
    Abstract: A heat insulator is provided that has a coating structure preventing separation of silica aerogel in a composite sheet. The heat insulator includes: a composite layer having silica aerogel enclosed in a nonwoven fabric; and a coating film containing a hydrophilic resin and a lipophilic resin and coating a surface of the composite layer. The nonwoven fabric resides in the coating film. In the coating film, the heat insulator includes the lipophilic resin which is present in the hydrophilic resin in the form of a plurality of islands.
    Type: Application
    Filed: November 21, 2018
    Publication date: June 13, 2019
    Inventors: HIROHISA HINO, TAICHI NAKAMURA, KAZUMA OIKAWA, SHIGEAKI SAKATANI
  • Publication number: 20190161909
    Abstract: Used is a method for producing a thermal insulation sheet, including: composite-forming including impregnating a nonwoven fabric with a basic sol prepared by adding a carbonate ester to a water glass composition to form a hydrogel-nonwoven fabric composite; surface-modifying including mixing the composite with a silylating agent for surface modification; and drying including removing liquid contained in the composite through drying at a temperature lower than the critical temperature of the liquid under a pressure lower than the critical pressure of the liquid. Used is a thermal insulation sheet including an aerogel and a nonwoven fabric, where the thermal insulation sheet exhibits a compressibility of 40% or lower at 0.30 to 5.0 MPa.
    Type: Application
    Filed: November 30, 2018
    Publication date: May 30, 2019
    Inventors: Kazuma OIKAWA, Tooru WADA, Shinji OKADA, Shigeaki SAKATANI, Rikako SHONO
  • Publication number: 20190145571
    Abstract: An insulating material is used that contains a silica xerogel, and a nonwoven fabric fiber capable of generating carbon dioxide by reacting with atmospheric oxygen at a temperature of 300° C. or more. The insulating material uses oxidized acrylic as the nonwoven fabric fiber. A device uses the insulating material installed as a part of a heat insulating or a cold insulating structure, or installed between a heat-generating part and a casing.
    Type: Application
    Filed: December 20, 2018
    Publication date: May 16, 2019
    Inventors: Kazuma OIKAWA, Kei Toyota, Shinji Okada, Shigeaki Sakatani
  • Publication number: 20190144701
    Abstract: Provided is a heat insulating material having improved adhesion of interface between a porous body and a polymeric cover material, and a method for forming a coating of the heat insulating material. The heat insulating material includes a composite material containing an aerogel in a nonwoven fabric, and a cover material including a fluororesin for covering the composite material, in which the cover material has a plurality of grain boundaries on a surface of the cover material.
    Type: Application
    Filed: November 7, 2018
    Publication date: May 16, 2019
    Inventors: Taichi NAKAMURA, Hirohisa HINO, Kazuma OIKAWA, Shigeaki SAKATANI
  • Patent number: 10259924
    Abstract: A method for producing a silica aerogel, includes: (i) adding an electroconductive polymer to the sol of an aqueous alkaline silicate solution to convert the sol to a gel; (ii) aging the gel to cause said gel to grow; (iii) hydrophobizing the gel; and (iv) drying the gel. Further provided is a silica aerogel including an electroconductive polymer. Still further provided is a heat-insulation material, including the above-described silica aerogel and fibers.
    Type: Grant
    Filed: November 22, 2016
    Date of Patent: April 16, 2019
    Assignee: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Shigeaki Sakatani, Kazuma Oikawa, Kei Toyota